Patents by Inventor Shigehiro Takajo

Shigehiro Takajo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10988822
    Abstract: In a grain-oriented electrical steel sheet including: a steel substrate; a forsterite base film; and an insulating coating, critical damage shear stress ? between the forsterite base film and the steel substrate is 50 MPa or more and 200 MPa or less. Thus, a grain-oriented electrical steel sheet having excellent insulation property, stacking factor, and magnetic property is provided without coating damage even when magnetic domain refining treatment by thermal strain is performed.
    Type: Grant
    Filed: February 12, 2016
    Date of Patent: April 27, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Masanori Uesaka, Makoto Watanabe, Shigehiro Takajo
  • Patent number: 10968521
    Abstract: Provided are: a grain-oriented electrical steel sheet that has excellent coating adhesiveness and an excellent magnetic property after stress relief annealing; and a production method for therefor. The grain-oriented electrical steel sheet has: a steel sheet; a coating layer A which is a ceramic coating having an oxide content of less than 30 mass % and which is disposed on the steel sheet; and a coating layer B which is an insulating tensile coating containing an oxide and which is disposed on the coating layer A. When a Gaussian fitting is performed on a 31P-NMR spectrum of the coating layer B within the range of 0 to ?60 ppm, the proportion of a peak area of ?17 to ?33 ppm to the total peak area is 30% or more.
    Type: Grant
    Filed: December 6, 2017
    Date of Patent: April 6, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Takumi Umada, Shigehiro Takajo, Takashi Terashima
  • Publication number: 20210040606
    Abstract: In the present invention, film forming performed under reduced pressure conditions on the surface of a grain-oriented electromagnetic steel sheet which is passed through the inside of a film forming chamber after finish-annealing. A plurality of stages of inlet-side reduced pressure chambers arranged on the inlet side of the film forming chamber have an internal pressure which becomes closer to the internal pressure of the film forming chamber as the inlet side reduced pressure chambers approach the film forming chamber. A plurality of stages of outlet-side reduced pressure chambers arranged on the outlet side of the film forming chamber save an internal pressure which becomes closer to atmospheric pressure as the outlet-side reduced pressure chambers are distanced from the film forming chamber.
    Type: Application
    Filed: March 15, 2019
    Publication date: February 11, 2021
    Applicant: JFE Steel Corporation
    Inventors: Takumi Umada, Shigehiro Takajo, Takashi Terashima
  • Patent number: 10889875
    Abstract: A grain oriented electrical steel sheet comprising a grain oriented electrical steel sheet having a surface and a forsterite film formed on the surface of the steel sheet, wherein a total area percentage of defective parts scattered on the forsterite film is less than 1.5% relative to a surface area of the forsterite film when viewed from above the surface, and methods for evaluating a grain oriented electrical steel sheet comprising a grain oriented electrical steel sheet having a surface and a forsterite film formed on the surface of the steel sheet.
    Type: Grant
    Filed: June 5, 2019
    Date of Patent: January 12, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Masayasu Nagoshi, Tomohiro Matsushima, Makoto Watanabe, Shigehiro Takajo, Toshito Takamiya, Masanori Uesaka, Takashi Terashima
  • Patent number: 10889871
    Abstract: A method of manufacturing a grain-oriented electrical steel sheet is provided. When irradiating the surface of a grain-oriented electrical steel sheet having a sheet thickness t with an electron beam in a direction intersecting a rolling direction, the irradiation energy E(t) of the electron beam is adjusted to satisfy Ewmin(0.23)×(1.61?2.83×t (mm))?E(t)?Ewmin(0.23)×(1.78?3.12×t (mm)) (Expression (1)) using the value of the irradiation energy Ewmin(0.23) that minimizes iron loss for material with a sheet thickness of 0.23 mm.
    Type: Grant
    Filed: October 29, 2013
    Date of Patent: January 12, 2021
    Assignee: JFE Steel Corporation
    Inventors: Shigehiro Takajo, Masanori Uesaka, Kazuhiro Hanazawa
  • Publication number: 20200332380
    Abstract: This device scans a high-energy beam in a direction traversing a feed path of a grain-oriented electrical steel sheet having subjected to final annealing so as to irradiate a surface of the steel sheet being passed through with the high-energy beam to thereby perform magnetic domain refinement, the device including an irradiation mechanism for scanning the high-energy beam in a direction orthogonal to the feed direction of the steel sheet, in which the irradiation mechanism has a function of having the scanning direction of the high-energy beam oriented diagonally, relative to the orthogonal direction, toward the feed direction at an angle determined based on a sheet passing speed of the steel sheet on the feed path.
    Type: Application
    Filed: June 15, 2020
    Publication date: October 22, 2020
    Inventors: Seiji OKABE, Shigehiro TAKAJO, Yasushi KITANI
  • Patent number: 10745773
    Abstract: This device scans a high-energy beam in a direction traversing a feed path of a grain-oriented electrical steel sheet having subjected to final annealing so as to irradiate a surface of the steel sheet being passed through with the high-energy beam to thereby perform magnetic domain refinement, the device including an irradiation mechanism for scanning the high-energy beam in a direction orthogonal to the feed direction of the steel sheet, in which the irradiation mechanism has a function of having the scanning direction of the high-energy beam oriented diagonally, relative to the orthogonal direction, toward the feed direction at an angle determined based on a sheet passing speed of the steel sheet on the feed path.
    Type: Grant
    Filed: December 25, 2012
    Date of Patent: August 18, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Seiji Okabe, Shigehiro Takajo, Yasushi Kitani
  • Patent number: 10730102
    Abstract: A single roll type apparatus for manufacturing a metal thin strip by injecting a molten metal onto an outer peripheral face of a cooling roll rotating at a high speed and rapidly solidifying it to manufacture a metal thin strip, wherein an airflow blocking device for blocking the airflow along the surface of the cooling roll is provided at an upstream side of a molten metal injection nozzle for injecting the molten metal in a rotation direction of the cooling roll, and a carbon dioxide gas injection nozzle for forming a flow of carbon dioxide gas on an outer peripheral surface of the cooling roll between the airflow blocking device and the molten metal injection nozzle or forming a carbon dioxide atmosphere on the surface of the cooling roll between the airflow blocking device and the molten metal injection nozzle is disposed, and a foreign material removal device for removing foreign material attached to the surface of the cooling roll is disposed at an upstream side of the airflow blocking device in the rot
    Type: Grant
    Filed: July 20, 2016
    Date of Patent: August 4, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Seiji Okabe, Takeshi Imamura, Shigehiro Takajo
  • Patent number: 10704113
    Abstract: A magnetic domain refining treatment is performed by dividing a surface of a steel sheet into a plurality of regions in a widthwise direction, disposing a laser irradiation apparatus or an electron beam irradiation apparatus in each of the regions, and forming beam-irradiated regions through beam irradiation, wherein beams are irradiated so that a nature of a juncture between beam-irradiated regions satisfies 0???0.3×a and ?1.2×a+0.02×w?0.5×??6.5????0.13×a?200×(1/w)+5.4 when TD spacing ? at the juncture between the beam-irradiated regions is ?3 to 0 mm, whereby a grain oriented electrical steel sheet having an excellent iron loss property is produced in a good productivity.
    Type: Grant
    Filed: January 8, 2015
    Date of Patent: July 7, 2020
    Assignee: JFE Steel Corporation
    Inventors: Hirotaka Inoue, Shigehiro Takajo, Seiji Okabe
  • Patent number: 10697038
    Abstract: A grain oriented electrical steel sheet comprising a grain oriented electrical steel sheet having a surface and a forsterite film formed on the surface of the steel sheet, wherein a total area percentage of defective parts scattered on the forsterite film is less than 1.5% relative to a surface area of the forsterite film when viewed from above the surface, and methods for evaluating a grain oriented electrical steel sheet comprising a grain oriented electrical steel sheet having a surface and a forsterite film formed on the surface of the steel sheet.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: June 30, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Masayasu Nagoshi, Tomohiro Matsushima, Makoto Watanabe, Shigehiro Takajo, Toshito Takamiya, Masanori Uesaka, Takashi Terashima
  • Publication number: 20200063268
    Abstract: A grain-oriented electromagnetic steel sheet exhibits excellent magnetic characteristics and excellent coating film adhesion after strain relieving annealing. The grain-oriented electromagnetic steel sheet includes: a steel sheet; a coating film layer A that is a ceramic coating film which is formed on the steel sheet and has an oxide content of less than 30% by mass; and a coating film layer B that is an insulating tension coating film which is arranged on the coating film layer A and contains an oxide. The binding energy of the 1s orbital of oxygen in the coating film layer B is higher than 530 eV; and tension applied to the steel sheet by the coating film layer B per a thickness of 1.0 ?m of the coating film layer B is 4.0 MPa/?m or more.
    Type: Application
    Filed: November 20, 2017
    Publication date: February 27, 2020
    Inventors: Takumi Umada, Shigehiro Takajo, Takashi Terashima
  • Publication number: 20200056256
    Abstract: Provided are: a grain-oriented electromagnetic steel sheet exhibiting excellent coating film adhesion and excellent magnetic characteristics; and a method for producing this grain-oriented electromagnetic steel sheet. This grain-oriented electromagnetic steel sheet is provided with a ceramic coating film arranged on a steel sheet, and an oxide insulating tension coating film arranged on the ceramic coating film. The ceramic coating film contains a nitride and an oxide; the nitride contains at least one element selected from the group consisting of Cr, Ti, Zr, Mo, Nb, Si, Al, Ta, Hf, W and Y; and the oxide has a corundum crystal structure. The Young's modulus of the ceramic coating film as determined by a nanoindentation method is 230 GPa or more; the average film thickness of the ceramic coating film is from 0.01 ?m to 0.30 ?m (inclusive); and the tension of the oxide insulating tension coating film is 10 MPa or more.
    Type: Application
    Filed: October 17, 2017
    Publication date: February 20, 2020
    Applicant: JFE Steel Corporation
    Inventors: Shigehiro Takajo, Takumi Umada, Takashi Terashima
  • Patent number: 10559410
    Abstract: A grain-oriented electrical steel sheet subjected to magnetic domain refining by linearly introducing strains in a direction intersecting a rolling direction of the steel sheet repeatedly with intervals in the rolling direction, wherein if a repeating interval of the strains in the rolling direction is d (mm) and, when the steel sheet is placed on a flat surface, a mean value of difference between a height from the flat surface in linear strain-introduced areas of a steel sheet surface and a height from the flat surface in intermediate points between adjacent linear strain-introduced areas is h (mm), then the ratio h/d of the h to the d is 0.0025 or more and 0.015 or less.
    Type: Grant
    Filed: May 27, 2014
    Date of Patent: February 11, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Seiji Okabe, Hirotaka Inoue, Shigehiro Takajo
  • Publication number: 20200035392
    Abstract: Disclosed is a grain-oriented electrical steel sheet including: closure domains, each containing a discontinuous region at a part thereof and extending at an angle within 30° with respect to a transverse direction of the steel sheet, wherein a closure domain overlapping portion in the discontinuous region on one surface of the steel sheet has a length ? in the transverse direction that is longer than a length ? in the transverse direction of the closure domain overlapping portion on the other surface of the steel sheet, and the length ? satisfies 0.5???5.0 and the length ? satisfies 0.2????0.8?. Consequently, the iron loss and the deterioration of magnetostrictive properties are suppressed in discontinuous regions, which would be inevitably formed when magnetic domain refining treatment is performed using a plurality of irradiation devices.
    Type: Application
    Filed: February 20, 2018
    Publication date: January 30, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Shigehiro TAKAJO
  • Patent number: 10535453
    Abstract: The present invention provides a grain-oriented electrical steel sheet with reduced iron loss over a wide range of sheet thickness by providing a grain-oriented electrical steel sheet with an actually measured sheet thickness t (mm) that includes a closure domain region extending linearly in a direction from 60° to 120° with respect to the rolling direction on a surface of the steel sheet, the closure domain region being formed periodically at a spacing s (mm) in the rolling direction, such that h?74.9t+39.1 (0.26?t), h?897t?174.7 (t>0.26), (w×h)/(s×1000)??12.6t+7.9 (t>0.22), and (w×h)/(s×1000)??40.6t+14.1 (t?0.22), where h (?m) is the depth and w (?m) is the width of the closure domain region.
    Type: Grant
    Filed: October 29, 2013
    Date of Patent: January 14, 2020
    Assignee: JFE Steel Corporation
    Inventors: Shigehiro Takajo, Hirotaka Inoue, Seiji Okabe, Kazuhiro Hanazawa
  • Publication number: 20190390350
    Abstract: Provided are: a grain-oriented electrical steel sheet that has excellent coating adhesiveness and an excellent magnetic property after stress relief annealing; and a production method for therefor. The grain-oriented electrical steel sheet has: a steel sheet; a coating layer A which is a ceramic coating having an oxide content of less than 30 mass % and which is disposed on the steel sheet; and a coating layer B which is an insulating tensile coating containing an oxide and which is disposed on the coating layer A. When a Gaussian fitting is performed on a 31P-NMR spectrum of the coating layer B within the range of 0 to ?60 ppm, the proportion of a peak area of ?17 to ?33 ppm to the total peak area is 30% or more.
    Type: Application
    Filed: December 6, 2017
    Publication date: December 26, 2019
    Applicant: JFE Steel Corporation
    Inventors: Takumi Umada, Shigehiro Takajo, Takashi Terashima
  • Publication number: 20190390309
    Abstract: Provided are: a grain-oriented electrical steel sheet that has an excellent magnetic property and coating adhesiveness after stress relief annealing; and a production method therefor. This grain-oriented electrical steel sheet has: a steel sheet; a metal coating which contains a metal element and which is disposed on the steel sheet; a coating layer A which is a ceramic coating having an oxide content of less than 30 mass % and which is disposed on the metal coating; and a coating layer B which is an insulating tensile coating containing an oxide and which is disposed on the coating layer A, wherein the metal coating has a thickness of 1.0-10.0 nm, and in the metal element, the atomic radius ratio represented by formula (1) is at least 10%, when the atomic radius of iron is defined as RFe and the atomic radius of the metal element as RA. (|RFe?RA|/RFe)×100.
    Type: Application
    Filed: December 6, 2017
    Publication date: December 26, 2019
    Applicant: JFE Steel Corporation
    Inventors: Takumi Umada, Shigehiro Takajo, Takashi Terashima
  • Patent number: 10465259
    Abstract: Disclosed are a grain-oriented electrical steel sheet having strain regions extending in a direction transverse to a rolling direction at periodic interval s (mm) in the rolling direction. Each strain region has a closure domain region whose width in the rolling direction varies periodically on a steel sheet surface. Each closure domain region satisfies: Wmax/Wmin=1.2 or more and less than 2.5, where Wmax and Wmin respectively denote a maximum width and a minimum width on the steel sheet surface as measured in the rolling direction; Wave being 80 ?m or more, where Wave denotes an average width on the steel sheet surface as measured in the rolling direction; D being 32 ?m or more, where D denotes a maximum depth as measured in the sheet thickness direction; and (Wave*D)/s being 0.0007 mm or more and 0.0016 mm or less.
    Type: Grant
    Filed: February 12, 2016
    Date of Patent: November 5, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Shigehiro Takajo, Takeshi Omura, Seiji Okabe
  • Publication number: 20190292623
    Abstract: A grain oriented electrical steel sheet comprising a grain oriented electrical steel sheet having a surface and a forsterite film formed on the surface of the steel sheet, wherein a total area percentage of defective parts scattered on the forsterite film is less than 1.5% relative to a surface area of the forsterite film when viewed from above the surface, and methods for evaluating a grain oriented electrical steel sheet comprising a grain oriented electrical steel sheet having a surface and a forsterite film formed on the surface of the steel sheet.
    Type: Application
    Filed: June 5, 2019
    Publication date: September 26, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Masayasu NAGOSHI, Tomohiro MATSUSHIMA, Makoto WATANABE, Shigehiro TAKAJO, Toshito TAKAMIYA, Masanori UESAKA, Takashi TERASHIMA
  • Patent number: 10395806
    Abstract: A grain-oriented electrical steel sheet, on which magnetic domain refining treatment by strain application has been performed, has an insulating coating with excellent insulation properties and corrosion resistance. In a grain-oriented electrical steel sheet, linear strain having been applied thereto by irradiation with a high-energy beam, the linear strain extending in a direction that intersects a rolling direction of the steel sheet, an area ratio of irradiation marks within an irradiation region of the high-energy beam is 2% or more and 20% or less, an area ratio of protrusions with a diameter of 1.5 ?m or more within a surrounding portion of the irradiation mark is 60% or less, and an area ratio of exposed portions of steel substrate in the irradiation mark is 90% or less.
    Type: Grant
    Filed: December 27, 2012
    Date of Patent: August 27, 2019
    Assignee: JFE Steel Corporation
    Inventors: Hirotaka Inoue, Shigehiro Takajo, Hiroi Yamaguchi, Seiji Okabe, Kazuhiro Hanazawa