Abstract: In production of a mold with the reclaimed spherical molding sand having a sphericity of 0.95 or more and mainly composed of Al2O3 together with the binder containing the acid-hardening resin and the hardening agent (I), at least one of the hardening agents (I) and (II) that is used in production of a mold from which the reclaimed molding sand is obtained contains the organic sulfonic acid, and in the hardening agent, a content of sulfuric acid is not more than 5% by weight and a content of phosphoric acid is not more than 5% by weight.

Abstract: The invention relates to a structure for producing castings, which comprises an organic fiber, carbon fiber, inorganic particles, and at least one kind of thermosetting resin selected from the group consisting of phenol resin, epoxy resin and furan resin.

Abstract: In production of a mold with the reclaimed spherical molding sand having a sphericity of 0.95 or more and mainly composed of Al2O3 together with the binder containing the acid-hardening resin and the hardening agent (I), at least one of the hardening agents (I) and (II) that is used in production of a mold from which the reclaimed molding sand is obtained contains the organic sulfonic acid, and in the hardening agent, a content of sulfuric acid is not more than 5% by weight and a content of phosphoric acid is not more than 5% by weight.

Abstract: An element made by papermaking for use in the production of a casting cast which comprises an organic fiber, an inorganic fiber, and a binder. The contents of the organic fiber, the inorganic fiber, and the binder are preferably 10 to 70 parts by weight, 1 to 80 parts by weight, and 10 to 85 parts by weight, respectively. The binder is preferably an organic binder. The organic fiber is preferably pulp fiber.

Abstract: Molding sand having a high spherical degree and a low hygroscopicity produced from powder containing Al2O3 and SiO2, as main components by a flame fusion method, from which a mold having an excellent strength and a smooth surface is produced.

Abstract: A part for casting obtained by converting base paper for paper tubing into a tube and containing an organic fiber, an inorganic fiber, and a binder. The part is preferably obtained by winding the base paper into tubing. The part preferably contains 10 to 70 parts by weight of the organic fiber, 1 to 80 parts by weight of the inorganic fiber, 10 to 85 parts by weight of the binder. The organic fiber is preferably pulp fiber.

Abstract: The invention relates to a structure for producing castings, which comprises an organic fiber, carbon fiber, inorganic particles, and at least one kind of thermosetting resin selected from the group consisting of phenol resin, epoxy resin and furan resin.

Abstract: A part for casting obtained by converting base paper for paper tubing into a tube and containing an organic fiber, an inorganic fiber, and a binder. The part is preferably obtained by winding the base paper into tubing. The part preferably contains 10 to 70 parts by weight of the organic fiber, 1 to 80 parts by weight of the inorganic fiber, 10 to 85 parts by weight of the binder. The organic fiber is preferably pulp fiber.

Abstract: Provided is an evaporative pattern casting process which ensures that smooth casting can be carried out without blow-back of a molten metal and a molding product having an excellent casting quality is obtained. The invention relates to an evaporative pattern casting process for casting a product, which comprises pouring a molten metal into a mold provided with a pattern with a through-hole, embedded in molding sand, and evaporating the pattern with the poured molten metal, gradually exhausting the gas generated by the evaporation of the pattern to the outside of the mold through an exhausting path provided with an exhaust gas-controlling means.

Abstract: Molding sand having a high spherical degree and a low hygroscopicity produced from powder containing Al2O3 and SiO2, as main components by a flame fusion method, from which a mold having an excellent strength and a smooth surface is produced.

Abstract: An element made by papermaking for use in the production of a die casting which comprises an organic fiber, an inorganic fiber, and a binder. The contents of the organic fiber, the inorganic fiber, and the binder are preferably 10 to 70 parts by weight, 1 to 80 parts by weight, and 10 to 85 parts by weight, respectively. The binder is preferably an organic binder. The organic fiber is preferably pulp fiber.

Abstract: Provided is an evaporative pattern casting process which ensures that smooth casting can be carried out without blow-back of a molten metal and a molding product having an excellent casting quality is obtained. The invention relates to an evaporative pattern casting process for casting a product, which comprises pouring a molten metal into a mold provided with a pattern with a through-hole, embedded in molding sand, and evaporating the pattern with the poured molten metal, gradually exhausting the gas generated by the evaporation of the pattern to the outside of the mold through an exhausting path provided with an exhaust gas-controlling means.

Abstract: The present invention provides a refractory granular material composition for a self-hardening molding by acid-hardening, consisting essentially of: a refractory granular material, an acid-hardening resin-containing binder composition, an acid-containing hardener composition, and at least one solvent selected from the group consisting of (1) alcohols, (2) ether alcohols and ester shown below: wherein R1 represents a C4 to C8 straight-chain or branched aliphatic hydrocarbon group or a benzyl group; R2 represents a C1 to C10 straight-chain or branched aliphatic hydrocarbon group, phenyl group or a benzyl group; R3 represents an ethylene group or a propylene group; n is an integer of 1 to 12; R4 represents, phenyl group or a methyl group; and R5 is a C2 to C6 aliphatic hydrocarbon group or (R3 —O)n R2.

Abstract: The binder composition for the production of molds of the present invention comprises a binder obtained by polycondensation of polycondensable components comprising as major components furfuryl alcohol, urea, and an aldehyde. In the binder contained in the binder composition for the production of molds, the difference ?A-B! between the weight % of charged furfuryl alcohol (A) based on the weight of the binder and the weight % of unreacted furfuryl alcohol (B) based on the weight of the binder is 5.0 to 60.0. When the binder composition for the production of molds of the present invention is used, the curing of the binder is further accelerated without deteriorating the working atmosphere.

Abstract: Sand compositions containing a binder composition and a curing agent, in which the binder composition comprises (a) a binder comprising an acid-curable resin and (b) from 0.5 to 63.0% by weight, based on the binder composition, of at least one curing accelerator selected from compounds represented by formula (1): ##STR1## wherein X.sub.1, X.sub.2 each represent a hydrogen atom, a methyl group or an ethyl group;exhibit an increased curing rate to provide a casting mold having an increased initial strength.

Abstract: Sand compositions containing a binder composition and a curing agent, in which the binder composition comprises (a) a binder comprising an acid-curable resin and (b) from 0.5 to 63.0% by weight, based on the binder composition, of at least one curing accelerator selected from compounds represented by formula (1): ##STR1## wherein X.sub.1, X.sub.2 each represent a hydrogen atom, a methyl group or an ethyl group;exhibit an increased curing rate to provide a casting mold having an increased initial strength.

Abstract: A foundry sand mold is produced by molding a granular refractory material with the use of (1) a binder comprising a silane coupling agent, a water-soluble phenolic resin and a silane compound selected from an alkyl silicate having 1 to 8 carbon atoms in the alkyl group, its lower condensate, a silicone oil and a modified silicone oil and (2) a hardening agent comprising an organic ester.

Abstract: A movable scaffold has a pair of hanger rails attached to a construction, first hanger units movably mounted on the hanger rails, beams operatively engaged with the first hanger units and laterally disposed with respect to the hanger rails, and a floor deck mounted on the beams. Second hanger units are provided for movably suspending the beams from the first hanger units.