Patents by Inventor Shigeto Yahata
Shigeto Yahata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6951100Abstract: An electronic control unit (an ECU) detects an operating condition of an engine and quantity of particulate matters accumulated in a diesel particulate filter (a DPF) having an oxidation catalyst from a pressure difference across the DPF. The ECU operates temperature increasing means for regenerating the DPF based on the above detection results. During a low speed and light load operation, the ECU does not perform temperature increasing operation similar to an operation performed during a middle load operation. Instead, the ECU performs operation such as reduction of recirculated exhaust gas quantity in order to inhibit an increase in the quantity of the accumulated particulate matters. When the operating condition is changed afterward, the temperature increasing means is operated, so safe regeneration of the DPF is achieved.Type: GrantFiled: November 28, 2003Date of Patent: October 4, 2005Assignee: Denso CorporationInventors: Tsukasa Kuboshima, Masumi Kinugawa, Kiyonori Sekiguchi, Makoto Saito, Shigeto Yahata
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Publication number: 20050198944Abstract: An electronic control unit (ECU) of an internal combustion engine calculates a present deposition quantity of exhaust particulate matters based on operating states of the engine such as a differential pressure of a diesel particulate filter (DPF). If the present deposition quantity exceeds a predetermined upper limit value, the ECU performs compulsory regeneration of the DPF to compulsorily combust and reduce the deposited exhaust particulate matters. The ECU determines that spontaneous regeneration occurs if a temperature of exhaust gas in the DPF is equal to or higher than a reference temperature. Thereafter, the ECU completes the compulsory regeneration to eliminate the deposited exhaust particulate matters if the ECU determines that the spontaneous regeneration stops and the deposition quantity becomes equal to or less than a predetermined lower limit value.Type: ApplicationFiled: March 3, 2005Publication date: September 15, 2005Applicant: DENSO CORPORATIONInventors: Makoto Saitoh, Shigeto Yahata, Kazuharu Tochikawa
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Publication number: 20050188686Abstract: An electronic control unit (ECU) calculates a pressure loss in an exhaust passage downstream of a diesel particulate filter (DPF) fluctuating in accordance with an operating state of an engine based on the operating state as a pressure loss in the exhaust passage constituting a part of a difference between an atmospheric pressure and an absolute pressure of exhaust gas flowing through the DPF. The ECU converts a mass flow rate of the exhaust gas flowing through the DPF into a volumetric flow rate based on the obtained absolute pressure. Thus, the volumetric flow rate can be calculated correctly regardless of fluctuation in the operating state, and a deposition state of exhaust particulate matters can be calculated highly accurately. Thus, regeneration of the DPF can be performed at appropriate timing.Type: ApplicationFiled: February 10, 2005Publication date: September 1, 2005Applicant: DENSO CORPORATIONInventors: Makoto Saito, Shigeto Yahata
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Publication number: 20050154523Abstract: An exhaust gas purification system determines a deposited state of particulate matters based on a differential pressure across a diesel particulate filter (DPF) sensed by a differential pressure sensor. An electronic control unit (ECU) of the system prohibits the determination of the deposited state of the particulate matters, which is performed based on the differential pressure, when uniformity of temperature distribution inside the DPF is low. The ECU estimates temperatures at multiple points inside the DPF distant from an inlet along a direction of a flow of exhaust gas based on the temperature at the inlet sensed by an exhaust gas temperature sensor disposed immediately upstream of the DPF. The ECU determines the uniformity of the temperature distribution inside the DPF based on a range of the temperatures at the multiple points.Type: ApplicationFiled: January 11, 2005Publication date: July 14, 2005Applicant: DENSO CORPORATION,Inventors: Shigeto Yahata, Makoto Saito, Kazuharu Tochikawa
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Publication number: 20050044846Abstract: An electronic control unit estimates progress of growth in a particle diameter of an ash accumulated in a diesel particulate filter (a DPF), based on an operating state of an engine. If it is determined that an estimated particle diameter of the ash achieved through the progress of the growth is greater than a predetermined value, regeneration of the DPF is compulsorily performed even when a quantity of particulate matters accumulated in the DPF is lower than a reference value, at which the DPF should be regenerated. Thus, the particulate matters are eliminated through combustion, and the ashes are discharged from the DPF.Type: ApplicationFiled: August 24, 2004Publication date: March 3, 2005Applicant: DENSO CORPORATIONInventors: Shigeto Yahata, Makoto Saito, Masumi Kinugawa
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Patent number: 6854265Abstract: Particulate material collected in a filter (PM) is burnt through a selected one of partial and perfect regenerating processes. The partial regenerating process starts, when an amount of PM is predicted to exceed a value between 2 to 10 g/l, and terminates, when the amount of PM is predicted to fall below a value between 1 to 4 g/l, whereby a part of PM is burned to an extent that incombustible ash contained in the filter (ASH) can not easily pass through the filter. The perfect regenerating process starts, when an amount of ASH is predicted to exceed a value between 0.05 to 0.25 g/l, and terminates, when the amount of PM is predicted to fall below 1 g/l, whereby a substantially entire part of PM is burnt to an extent that ASH can easily pass through the filter.Type: GrantFiled: January 8, 2003Date of Patent: February 15, 2005Assignee: DENSO CorporationInventors: Makoto Saito, Shigeto Yahata, Masumi Kinugawa
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Publication number: 20050011186Abstract: To prevent the deterioration of catalyst or the damage of a particulate filter caused by the rapid temperature rise of the particulate filter when the abrupt deceleration of an engine occurs, and avoid the deterioration of fuel consumption by depositing a large PM in the particulate filter and regenerating the same at once. A heat-absorbing area 4 is provided by forming a deeply clogged structure at the exhaust gas flowing-out side end of the particular filter 1 disposed in an exhaust pipe 2 of an internal combustion engine E. As the heat-absorbing area has a heat capacity larger than that in the other portions, the combustion heat is absorbed and dispersed even if the rapid chain reaction of PM combustion occurs, whereby it is possible to suppress the temperature rise of the downstream portion of the particulate filter liable to be high in temperature.Type: ApplicationFiled: June 15, 2004Publication date: January 20, 2005Applicant: DENSO CORPORATIONInventors: Makoto Saito, Shigeto Yahata, Kazuharu Tochikawa, Kojiro Tokuda
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Patent number: 6829889Abstract: The recycling timing schedule for a diesel particulate filter (DPF) can be easily and accurately determined. There is a differential pressure sensor that detects differential pressure &Dgr;P in the DPF, and an airflow meter that detects the flow velocity v in an exhaust path. An ECU calculates the quantity of deposited fine exhaust particles ML according to: ML=[&Dgr;P−(A&mgr;v+C&rgr;v2)]/(B&mgr;v+D&rgr;v2) Recycling of the filter is determined according to a determination formula used to compare the calculated deposited quantity ML to a reference quantity. In this way, the deposited quantity can be accurately obtained without using a map.Type: GrantFiled: June 13, 2003Date of Patent: December 14, 2004Assignee: Denso CorporationInventors: Makoto Saito, Shigeto Yahata, Tsukasa Kuboshima, Shinichiro Okugawa
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Patent number: 6826903Abstract: An exhaust gas recirculation (EGR) system of an internal combustion engine has an EGR cooler in an EGR passage connecting an exhaust manifold with an intake manifold. The EGR cooler cools EGR gas recirculated through the EGR passage. Cooling performance detecting means included in an electronic control unit (ECU) determines that cooling performance of the EGR cooler is degraded when intake pressure measured by an intake pressure sensor is lower than a normal intake pressure by at least a predetermined value. When the degradation of the cooling performance is detected, cooling performance regeneration controlling means included in the ECU increases the temperature inside the EGR cooler by heating the exhaust gas to eliminate soot or unburned hydrocarbon by oxidization. Thus, the cooling performance of the EGR cooler is regenerated.Type: GrantFiled: May 19, 2003Date of Patent: December 7, 2004Assignee: Denso CorporationInventors: Shigeto Yahata, Makoto Saito, Masumi Kinugawa, Kiyonori Sekiguchi, Tsukasa Kuboshima
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Publication number: 20040172933Abstract: An amount ML of particles accumulated in small holes of a particulate filter is calculated in accordance with a pressure drop &Dgr;P detected by a pressure sensor and a characteristic line. The characteristic line is defined by a first characteristic line and a second characteristic line, which is defined after exceeding a transition point TP. When the particles accumulated in the small holes are burned while remaining accumulated particles on the surface, the second characteristic line is shifted in a parallel fashion and compensated. Thus, the characteristic line is corrected so that the accumulation amount ML can be precisely calculated, even if particles accumulated in small holes are burned and the characteristic is changed.Type: ApplicationFiled: March 3, 2004Publication date: September 9, 2004Applicant: DENSO CORPORATIONInventors: Makoto Saito, Shigeto Yahata, Kazuharu Tochikawa
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Publication number: 20040128987Abstract: An electronic control unit (an ECU) detects an operating condition of an engine and quantity of particulate matters accumulated in a diesel particulate filter (a DPF) having an oxidation catalyst from a pressure difference across the DPF. The ECU operates temperature increasing means for regenerating the DPF based on the above detection results. During a low speed and light load operation, the ECU does not perform temperature increasing operation similar to an operation performed during a middle load operation. Instead, the ECU performs operation such as reduction of recirculated exhaust gas quantity in order to inhibit an increase in the quantity of the accumulated particulate matters. When the operating condition is changed afterward, the temperature increasing means is operated, so safe regeneration of the DPF is achieved.Type: ApplicationFiled: November 28, 2003Publication date: July 8, 2004Applicant: DENSO CORPORATIONInventors: Tsukasa Kuboshima, Masumi Kinugawa, Kiyonori Sekiguchi, Makoto Saito, Shigeto Yahata
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Patent number: 6758039Abstract: In an exhaust gas cleaning system of an internal combustion engine having a diesel particulate filter (DPF), measuring accuracy of a collection quantity of particulate matters collected by the DPF is estimated based on an accelerator position change rate and an exhaust gas flow rate. When the measuring accuracy is high, the collection quantity is calculated based on a pressure difference and the exhaust gas flow rate at the DPF. If the measuring accuracy is low, an increment value of the collection quantity is calculated based on a quantity of the particulate matters discharged from an engine main body. Then, the collection quantity is calculated by adding the collection quantity increment value to the previous collection quantity calculated based on the pressure difference and the exhaust gas flow rate while the measuring accuracy is high.Type: GrantFiled: June 13, 2003Date of Patent: July 6, 2004Assignee: Denso CorporationInventors: Tsukasa Kuboshima, Shinichiro Okugawa, Makoto Saito, Shigeto Yahata, Masumi Kinugawa
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Patent number: 6735941Abstract: An engine control unit of an exhaust gas purification system of an internal combustion engine measures a pressure difference between an upstream and a downstream of a diesel particulate filter (DPF) after heating the DPF at least to a predetermined temperature and maintaining the DPF at the temperature for a while. The DPF is disposed in an exhaust pipe of the engine. A soluble organic fraction included in particulate matters in exhaust gas can be eliminated at the predetermined temperature. The ECU calculates a quantity of the particulate matters trapped by the DPF from the measured pressure difference. Thus, the quantity of the trapped particulate matters is calculated precisely, independently of a composition of the particulate matters or a state of the soluble organic fraction.Type: GrantFiled: April 23, 2003Date of Patent: May 18, 2004Assignee: Denso CorporationInventors: Makoto Saito, Shigeto Yahata, Masumi Kinugawa, Kiyonori Sekiguchi, Tsukasa Kuboshima
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Publication number: 20040088959Abstract: A diesel particulate filter (DPF) fixedly held by a holding member in a metallic case is disposed in an exhaust pipe of a diesel engine. The DPF is a monolithic structural body having a multiplicity of cells provided by porous cell walls. The DPF has wall flow structure in which the cells are blocked alternately with filler on an exhaust gas inlet side or an exhaust gas outlet side of the DPF. The cells in a peripheral area extending inward from a peripheral surface of the DPF by a predetermined width are blocked with the filler on both sides of the DPF. Thus, a peripheral heat-retaining layer having the width of 5 to 20 mm is formed to improve temperature increasing performance at a particulate matter collecting area inside the peripheral heat-retaining layer.Type: ApplicationFiled: October 31, 2003Publication date: May 13, 2004Applicant: DENSO CORPORATIONInventors: Makoto Saito, Shigeto Yahata, Masumi Kinugawa
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Publication number: 20030230077Abstract: In an exhaust gas cleaning system of an internal combustion engine having a diesel particulate filter (DPF), measuring accuracy of a collection quantity of particulate matters collected by the DPF is estimated based on an accelerator position change rate and an exhaust gas flow rate. When the measuring accuracy is high, the collection quantity is calculated based on a pressure difference and the exhaust gas flow rate at the DPF. If the measuring accuracy is low, an increment value of the collection quantity is calculated based on a quantity of the particulate matters discharged from an engine main body. Then, the collection quantity is calculated by adding the collection quantity increment value to the previous collection quantity calculated based on the pressure difference and the exhaust gas flow rate while the measuring accuracy is high.Type: ApplicationFiled: June 13, 2003Publication date: December 18, 2003Inventors: Tsukasa Kuboshima, Shinichiro Okugawa, Makoto Saito, Shigeto Yahata, Masumi Kinugawa
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Publication number: 20030230078Abstract: An exhaust gas cleaning system for a diesel engine has a diesel particulate filter (DPF) disposed in an exhaust pipe. An electronic control unit of the system controls regeneration of the DPF. The DPF is heated and regenerated only when an operating state of the engine is in an area where temperature-increasing efficiency is high, in the case where a quantity of particulate matters collected by the DPF is equal to or greater than a first threshold and is less than a second threshold. The second threshold is greater than the first threshold. If the quantity of the collected particulate matters becomes equal to or greater than the second threshold, the regeneration is performed even if the operating state is not in the area of the high temperature-increasing efficiency.Type: ApplicationFiled: June 13, 2003Publication date: December 18, 2003Inventors: Shigeto Yahata, Makoto Saito, Tsukasa Kuboshima, Shinichiro Okugawa
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Publication number: 20030230075Abstract: The recycling timing schedule for a diesel particulate filter (DPF) can be easily and accurately determined. There is a differential pressure sensor that detects differential pressure &Dgr;P in the DPF, and an airflow meter that detects the flow velocity v in an exhaust path.Type: ApplicationFiled: June 13, 2003Publication date: December 18, 2003Inventors: Makoto Saito, Shigeto Yahata, Tsukasa Kuboshima, Shinichiro Okugawa
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Publication number: 20030230060Abstract: A flow rate of gas supplied to a diesel particulate filter is increased when it is determined that rapid combustion of collected particulates, which are collected by the particulate filter, is likely to occur based on an operating state of an internal combustion engine. Alternatively, the flow rate of gas supplied to the filter is increased when it is determined that rapid combustion of the collected particulates is initiated based on a state of the particulate filter.Type: ApplicationFiled: June 12, 2003Publication date: December 18, 2003Inventors: Shigeto Yahata, Makoto Saito, Tsukasa Kuboshima, Shinichiro Okugawa, Masumi Kinugawa
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Publication number: 20030230079Abstract: An electronic control unit (ECU) of an exhaust gas cleaning system for an internal combustion engine having a diesel particulate filter (DPF) determines whether collection quantity of exhaust particulate matters collected by the DPF is greater than a regeneration start value or not. The collection quantity is calculated from a pressure difference at the DPF and a flow rate of exhaust gas. If the collection quantity is determined to be greater than the regeneration start value, the ECU increases the temperature of the DPF to regenerate the DPF. The regeneration start value is set smaller as the detection accuracy of the collection quantity decreases. The regeneration start value is set smaller as the exhaust gas flow rate decreases and a rate of change in an accelerator position increases.Type: ApplicationFiled: June 16, 2003Publication date: December 18, 2003Inventors: Tsukasa Kuboshima, Shinichiro Okugawa, Makoto Saito, Shigeto Yahata
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Publication number: 20030213230Abstract: An exhaust gas recirculation (EGR) system of an internal combustion engine has an EGR cooler in an EGR passage connecting an exhaust manifold with an intake manifold. The EGR cooler cools EGR gas recirculated through the EGR passage. Cooling performance detecting means included in an electronic control unit (ECU) determines that cooling performance of the EGR cooler is degraded when intake pressure measured by an intake pressure sensor is lower than a normal intake pressure by at least a predetermined value. When the degradation of the cooling performance is detected, cooling performance regeneration controlling means included in the ECU increases the temperature inside the EGR cooler by heating the exhaust gas to eliminate soot or unburned hydrocarbon by oxidization. Thus, the cooling performance of the EGR cooler is regenerated.Type: ApplicationFiled: May 19, 2003Publication date: November 20, 2003Inventors: Shigeto Yahata, Makoto Saito, Masumi Kinugawa, Kiyonori Sekiguchi, Tsukasa Kuboshima