Patents by Inventor Shigeyuki Motomura
Shigeyuki Motomura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11702779Abstract: A spunbonded non-woven fabric includes a fiber including a propylene homopolymer having a melting point of 140° C. or more, a polyethylene having a density of from 0.941 g/cm3 to 0.970 g/cm3, and at least one polymer selected from the group consisting of a polymer represented in (I) and a polymer represented in (II). In the spunbonded non-woven fabric, the fiber includes a sea-island structure, and the percentage of an island phase having a diameter of from 0.12 ?m to less than 0.63 ?m with respect to an island phase in a cross section orthogonal to the axis direction of the fiber on a number basis is 30% or more. (I) represents a random copolymer of propylene and at least one selected from ethylene or an ?-olefin having a carbon number of from 4 to 20. (II) represents a propylene homopolymer with a melting point of less than 120° C.Type: GrantFiled: January 30, 2020Date of Patent: July 18, 2023Assignee: MITSUI CHEMICALS, INC.Inventors: Taiichiro Ichikawa, Akio Matsubara, Koichi Shimada, Shigeyuki Motomura
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Publication number: 20220081814Abstract: A spunbonded non-woven fabric includes a fiber including a propylene homopolymer having a melting point of 140° C. or more, a polyethylene having a density of from 0.941 g/cm3 to 0.970 g/cm3, and at least one polymer selected from the group consisting of a polymer represented in (I) and a polymer represented in (II). In the spunbonded non-woven fabric, the fiber includes a sea-island structure, and the percentage of an island phase having a diameter of from 0.12 ?m to less than 0.63 ?m with respect to an island phase in a cross section orthogonal to the axis direction of the fiber on a number basis is 30% or more. (I) represents a random copolymer of propylene and at least one selected from ethylene or an ?-olefin having a carbon number of from 4 to 20. (II) represents a propylene homopolymer with a melting point of less than 120° C.Type: ApplicationFiled: January 30, 2020Publication date: March 17, 2022Applicant: MITSUI CHEMICALS, INC.Inventors: Taiichiro ICHIKAWA, Akio MATSUBARA, Koichi SHIMADA, Shigeyuki MOTOMURA
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Publication number: 20210401099Abstract: A multilayer nonwoven fabric includes: a surface layer; an intermediate layer; and a back layer; in this order, wherein the surface layer and the back layer are each independently a spunbonded nonwoven layer comprising a long fiber of a thermoplastic polyurethane elastomer (A) and a long fiber of a thermoplastic resin (B), the intermediate layer is a spunbonded layer comprising 50% by mass or more of a long fiber of a thermoplastic polyurethane elastomer (a), and a storage elastic modulus of the thermoplastic polyurethane elastomer (A) and a storage elastic modulus of the thermoplastic polyurethane elastomer (a) are each independently 25.0 MPa or less.Type: ApplicationFiled: October 15, 2019Publication date: December 30, 2021Applicant: MITSUI CHEMICALS, INC.Inventors: Shouichi TAKAKU, Sho IIHAMA, Koichi SHIMADA, Shigeyuki MOTOMURA
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Publication number: 20210388548Abstract: A multilayer nonwoven fabric includes an elastic nonwoven fabric comprising an ?-olefin copolymer having a ratio of a storage elastic modulus E40 at 40° C. and a storage elastic modulus E23 at 23° C. (E40/E23) is 37% or more, and an extensible spunbonded nonwoven fabric disposed on at least one side of the elastic nonwoven fabric.Type: ApplicationFiled: October 25, 2019Publication date: December 16, 2021Applicant: MITSUI CHEMICALS, INC.Inventors: Shouichi TAKAKU, Koichi SHIMADA, Shigeyuki MOTOMURA
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Publication number: 20200362492Abstract: Provided is a spunbonded nonwoven fabric, including a fiber formed of a composition containing: a propylene homopolymer having a melting point of 140° C. or higher; a polyethylene; and at least one polymer selected from the group consisting of a polymer shown in (I), and a polymer shown in (II), in which the fiber has a sea-island structure, and an average length of an island phase is from 1 ?m to 500 ?m in a cross section taken along a major axis direction of the fiber, and a method for producing thereof, and in which the polymer shown in (I) is a random copolymer of a propylene with ?-olefin having specified number of carbon atoms and the polymer shown in (II) is a propylene homopolymer having a melting point of less than 120° C. satisfying the specified properties.Type: ApplicationFiled: January 23, 2019Publication date: November 19, 2020Applicant: MITSUI CHEMICALS, INC.Inventors: Taiichiro ICHIKAWA, Koichi SHIMADA, Shigeyuki MOTOMURA, Akio MATSUBARA
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Patent number: 10415157Abstract: There is provided a continuous-fiber nonwoven fabric excellent in terms of bulkiness, flexibility, and shape stability. The continuous-fiber nonwoven fabric comprises eccentric hollow conjugated continuous fiber containing a part (A), a part containing a higher melting-point thermoplastic resin (A), and a part (B), a part containing a lower melting-point thermoplastic resin (B), the parts (A) and (B) having been bonded to each other in a side by side arrangement, wherein the difference in melting point between the higher melting-point thermoplastic resin (A) and the lower melting-point thermoplastic resin (B) is 5° C. or greater, the eccentric hollow conjugated continuous fiber has a part (A):part (B) proportion in the range of 5 to 30 weight %:95 to 70 weight %, the eccentric hollow conjugated continuous fiber has a cross-section in which the thickness (a) of the part (A) is smaller than the thickness (b) of the part (B), and the eccentric hollow conjugated continuous fiber has been crimped.Type: GrantFiled: November 12, 2008Date of Patent: September 17, 2019Assignee: MITSUI CHEMICALS, INC.Inventors: Akio Matsubara, Kenichi Suzuki, Shigeyuki Motomura
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Patent number: 8501646Abstract: A non-woven fabric laminate that is excellent in strechability, flexibility, and bulkiness, and that is less sticky and is suitable for a mechanical fastening female material. The non-woven fabric laminate includes a mixed fiber spunbonded non-woven fabric and a non-woven fabric comprising a crimped fiber that is laminated on at least one face of the mixed fiber spunbonded non-woven fabric, which includes a continuous fiber of a thermoplastic elastomer (A) in the range of 10 to 90% by weight and a continuous fiber of a thermoplastic resin (B) in the range of 90 to 10% by weight (where (A)+(B)=100% by weight). The non-woven fabric laminate can be suitably used for a sanitary material and other materials. More specifically, there can be mentioned for instance an absorbent article such as a disposable diaper and a menstrual sanitary product as a sanitary material.Type: GrantFiled: February 27, 2008Date of Patent: August 6, 2013Assignee: Mitsui Chemicals, Inc.Inventors: Shigeyuki Motomura, Kenichi Suzuki, Kazuhiko Masuda, Hisashi Morimoto, Naosuke Kunimoto
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Patent number: 8129298Abstract: A nonwoven fabric laminate possesses excellent elasticity, softness, water resistance, fuzz resistance and curl resistance, and has less stickiness. The nonwoven fabric laminate includes at least one meltblown nonwoven fabric layer and mixed-fiber spunbonded nonwoven fabric layers on both surfaces of the at least one meltblown nonwoven fabric layer, the mixed-fiber spunbonded nonwoven fabric layers each comprising mixed fibers including 10 to 90 wt % of continuous fibers of a thermoplastic elastomer (A) and 90 to 10 wt % of continuous fibers of a thermoplastic resin (B) other than the thermoplastic elastomer (A) ((A)+(B)=100 wt %).Type: GrantFiled: December 27, 2006Date of Patent: March 6, 2012Assignee: Mitsui Chemicals, Inc.Inventors: Shigeyuki Motomura, Kenichi Suzuki, Naosuke Kunimoto
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Patent number: 8021995Abstract: A fiber mixture according to the invention comprises fibers A comprising a polymer A containing a thermoplastic polyurethane elastomer and fibers B comprising a thermoplastic polymer B other than the thermoplastic polyurethane elastomer, said thermoplastic polyurethane elastomer having a starting temperature for solidifying of 65° C. or above as measured by a differential scanning calorimeter (DSC) and containing 3.00×106 or less polar-solvent-insoluble particles per g counted on a particle size distribution analyzer, which is based on an electrical sensing zone method, equipped with an aperture tube having an orifice of 100 ?m in diameter. An elastic nonwoven fabric comprises the fiber mixture.Type: GrantFiled: January 23, 2004Date of Patent: September 20, 2011Assignee: Mitsui Chemicals, Inc.Inventors: Kenichi Suzuki, Shigeyuki Motomura, Satoshi Yamasaki, Daisuke Nishiguchi, Hisashi Kawanabe
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Publication number: 20110136402Abstract: The invention has an object of providing a continuous fiber nonwoven fabric including a hollow fiber having excellent strength, in particular mono-filament strength, and having high hollowness even when formed to a fine filament. A continuous fiber nonwoven fabric includes a hollow fiber including a propylene polymer having a ratio of the Z average molecular weight (Mz) and the weight average molecular weight (Mw), (Mz/Mw), in the range of 1.5 to 1.9, and in a preferred embodiment having a ratio of the weight average molecular weight (Mw) and the number average molecular weight (Mn), (Mw/Mn), in the range of 2.0 to 2.9.Type: ApplicationFiled: August 26, 2009Publication date: June 9, 2011Applicant: MITSUI CHEMICALS. INC.Inventors: Akio Matsubara, Tetsuya Yokoyama, Kenichi Suzuki, Shigeyuki Motomura
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Publication number: 20110022014Abstract: An extensible nonwoven fabric comprises a fiber comprising at least two olefin-based polymers. These olefin-based polymers are of the same kind and have different induction periods of strain-induced crystallization as measured at the same temperature and shear strain rate. A composite nonwoven fabric of the invention comprises at least one layer comprising the extensible nonwoven fabric.Type: ApplicationFiled: September 30, 2010Publication date: January 27, 2011Applicant: MITSUI CHEMICALS, INC.Inventors: KENICHI SUZUKI, Hisashi Morimoto, Katsuaki Harubayashi, Shigeyuki Motomura, Pingfan Chen
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Publication number: 20100292662Abstract: There is provided a continuous-fiber nonwoven fabric excellent in terms of bulkiness, flexibility, and shape stability. The continuous-fiber nonwoven fabric comprises eccentric hollow conjugated continuous fiber containing a part (A), a part containing a higher melting-point thermoplastic resin (A), and a part (B), a part containing a lower melting-point thermoplastic resin (B), the parts (A) and (B) having been bonded to each other in a side by side arrangement, wherein the difference in melting point between the higher melting-point thermoplastic resin (A) and the lower melting-point thermoplastic resin (B) is 5° C. or greater, the eccentric hollow conjugated continuous fiber has a part (A):part (B) proportion in the range of 5 to 30 weight %:95 to 70 weight %, the eccentric hollow conjugated continuous fiber has a cross-section in which the thickness (a) of the part (A) is smaller than the thickness (b) of the part (B), and the eccentric hollow conjugated continuous fiber has been crimped.Type: ApplicationFiled: November 12, 2008Publication date: November 18, 2010Applicant: Mitsui Chemicals Inc.Inventors: Akio Matsubara, Kenichi Suzuki, Shigeyuki Motomura
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Patent number: 7829487Abstract: An extensible nonwoven fabric comprises a fiber comprising at least two olefin-based polymers. These olefin-based polymers are of the same kind and have different induction periods of strain-induced crystallization as measured at the same temperature and shear strain rate. A composite nonwoven fabric of the invention comprises at least one layer comprising the extensible nonwoven fabric.Type: GrantFiled: November 25, 2003Date of Patent: November 9, 2010Assignee: Mitsui Chemicals, Inc.Inventors: Kenichi Suzuki, Hisashi Morimoto, Katsuaki Harubayashi, Shigeyuki Motomura, Pingfan Chen
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Publication number: 20100130084Abstract: According to the present invention, it is possible to obtain a non-woven fabric that is excellent in bulkiness, flexibility, and feeling, in which less fibers drop out even in the case wherein the non-woven fabric is used for an application such as clothing items and a wiping cloth in which a surface of a non-woven fabric is rubbed, that is, excellent in a lint-free property. A mixed continuous fiber non-woven fabric in accordance with the present invention is characterized by comprising a split continuous fiber and a crimped continuous fiber, and is preferably characterized in that a total amount of the crimped continuous fiber is in the range of 10 to 90% by weight (where a total weight of a split continuous fiber and a crimped continuous fiber is 100% by weight).Type: ApplicationFiled: March 25, 2008Publication date: May 27, 2010Applicant: Mitsui Chemicals, Inc.Inventors: Akio Matsubara, Shigeyuki Motomura
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Publication number: 20100105273Abstract: An object of the present invention is to develop a non-woven fabric laminate that is excellent in stretchability, flexibility, and bulkiness, and that is less sticky and is suitable for a mechanical fastening female material. The non-woven fabric laminate in accordance with the present invention comprises a mixed fiber spunbonded non-woven fabric and a non-woven fabric comprising a crimped fiber that is laminated on at least one face of the mixed fiber spunbonded non-woven fabric, which comprises a long fiber of a thermoplastic elastomer (A) in the range of 10 to 90% by weight and a long fiber of a thermoplastic resin (B) in the range of 90 to 10% by weight (where (A)+(B)=100% by weight). The non-woven fabric laminate can be suitably used for a sanitary material and other materials. More specifically, there can be mentioned for instance an absorbent article such as a disposable diaper and a menstrual sanitary product as a sanitary material.Type: ApplicationFiled: February 27, 2008Publication date: April 29, 2010Applicant: MITSUI CHEMICALS, INC.Inventors: Shigeyuki Motomura, Kenichi Suzuki, Kazuhiko Masuda, Hisashi Morimoto, Naosuke Kunimoto
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Publication number: 20100093244Abstract: An object of the present invention is to develop a mixed-fiber nonwoven fabric laminate being excellent in strechability, flexibility, touch feeling, and formability and being less sticky. The mixed-fiber nonwoven fabric laminate of the present invention comprising at least two mixed-fiber spunbonded nonwoven fabric layers whose fiber mixing ratios of long fibers of a thermoplastic elastomer (A) and long fibers of a thermoplastic resin (B) are different from each other can be suitably used not only in sanitary materials but in medical materials, hygienic materials, industrial materials, and so on. Specific examples of the sanitary materials include absorptive articles such as disposable diapers and sanitary napkins.Type: ApplicationFiled: February 26, 2008Publication date: April 15, 2010Applicant: Mitsui Chemicals, Inc.Inventors: Shigeyuki Motomura, Kenichi Suzuki, Naosuke Kunimoto
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Patent number: 7674734Abstract: A polypropylene based nonwoven fabric is excellent in surface appearance and stretch properties and exhibits a small residual strain and excellent adhesiveness to polyolefins. The nonwoven fabric is obtained by forming a polypropylene resin composition comprising 1 to 40 weight parts of (i) an isotactic polypropylene, and 60 to 99 weight parts of (ii) a propylene/ethylene/?-olefin copolymer obtained by copolymerizing 45 to 89 mole % of propylene, 10 to 25 mole % of ethylene and the balance of ?-olefin having 4 to 20 carbon atoms (with the proviso that the copolymerized amount of the ?-olefin having 4 to 20 carbon atoms does not exceed 30 mole %), characterized by a small residual strain after stretching at a stretch ratio of 150%. The nonwoven fabric can be effectively used as sanitary materials or the like by virtue of its characteristics including stretch properties.Type: GrantFiled: July 29, 2008Date of Patent: March 9, 2010Assignee: Mitsui Chemicals, Inc.Inventors: Kenichi Suzuki, Akio Matsubara, Shigeyuki Motomura
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Patent number: 7659218Abstract: A spunbonded elastic nonwoven fabric according to the invention comprises fibers formed from a polymer comprising a thermoplastic polyurethane elastomer, wherein the thermoplastic polyurethane elastomer has a starting temperature for solidifying of 65° C. or above as measured by a differential scanning calorimeter (DSC) and contains 3.00×106 or less polar-solvent-insoluble particles per g as counted on a particle size distribution analyzer, which is based on an electrical sensing zone method, equipped with an aperture tube having an orifice of 100 ?m in diameter, and wherein the fibers have diameters such that the standard deviation of fiber diameters (Sn) divided by the average fiber diameter (Xave) (Sn/Xave) gives a value of 0.15 or less.Type: GrantFiled: January 23, 2004Date of Patent: February 9, 2010Assignee: Mitsui Chemicals, IncInventors: Daisuke Nishiguchi, Kenichi Suzuki, Satoshi Yamasaki, Shigeyuki Motomura, Hisashi Kawanabe
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Patent number: 7585796Abstract: A polypropylene based nonwoven fabric is excellent in surface appearance and stretch properties and exhibits a small residual strain and excellent adhesiveness to polyolefins. The nonwoven fabric is obtained by forming a polypropylene resin composition comprising 1 to 40 weight parts of (i) an isotactic polypropylene, and 60 to 99 weight parts of (ii) a propylene/ethylene/?-olefin copolymer obtained by copolymerizing 45 to 89 mole % of propylene, 10 to 25 mole % of ethylene and the balance of ?-olefin having 4 to 20 carbon atoms (with the proviso that the copolymerized amount of the ?-olefin having 4 to 20 carbon atoms does not exceed 30 mole %), characterized by a small residual strain after stretching at a stretch ratio of 150%. The nonwoven fabric can be effectively used as sanitary materials or the like by virtue of its characteristics including stretch properties.Type: GrantFiled: November 25, 2005Date of Patent: September 8, 2009Assignee: Mitsui Chemicals, Inc.Inventors: Kenichi Suzuki, Akio Matsubara, Shigeyuki Motomura
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Publication number: 20080287027Abstract: A polypropylene based nonwoven fabric is excellent in surface appearance and stretch properties and exhibits a small residual strain and excellent adhesiveness to polyolefins. The nonwoven fabric is obtained by forming a polypropylene resin composition comprising 1 to 40 weight parts of (i) an isotactic polypropylene, and 60 to 99 weight parts of (ii) a propylene/ethylene/?-olefin copolymer obtained by copolymerizing 45 to 89 mole % of propylene, 10 to 25 mole % of ethylene and the balance of ?-olefin having 4 to 20 carbon atoms (with the proviso that the copolymerized amount of the ?-olefin having 4 to 20 carbon atoms does not exceed 30 mole %), characterized by a small residual strain after stretching at a stretch ratio of 150%. The nonwoven fabric can be effectively used as sanitary materials or the like by virtue of its characteristics including stretch properties.Type: ApplicationFiled: July 29, 2008Publication date: November 20, 2008Applicant: MITSUI CHEMICALS, INC.Inventors: Kenichi Suzuki, Akio Matsubara, Shigeyuki Motomura