Abstract: A baseplate that is configured to be included in a hard disk drive suspension assembly, and a related method for manufacturing the baseplate. The baseplate having a surface that has been coined to reduce any roughness that might have existed in a portion of the surface before the surface was coined.

Abstract: A high stroke sensitivity microactuated disk drive suspension includes a microactuator, a laminate of first and second outer layers and a plastic inner layer that define a base portion, a spring portion and a beam portion. The base portion has proximate and distal regions coupled by a segment of an outer layer and fixed to the microactuator for relative shifting of the beam portion to the base portion. The segment has a part that is locally arcuate and readily bendable during said shifting for low resistance to shifting giving the suspension high stroke sensitivity.

Abstract: A head suspension assembly couples a baseplate to a rotatable load through a planar triangular piezo microactuator for effecting hingeless rotation of the load. The microactuator expands, responsive to an excitation voltage, with greater magnitude in one direction than in another direction normal to the first direction, resulting in an angular movement of the hypotenuse thereby rotating the load. The upper surface of the microactuator is grounded to a bottom surface of the baseplate or load beam to position the microactuator lead connection surface closest to the load to facilitate trace routing. A load beam grounding surface may be raised to accommodate the microactuator and fix the lead connection surface on a common plane with the unraised surface to further minimize trace routing and provide access for bonding the trace to the load beam.

Abstract: A disk drive suspension and method with a low profile limiter structure located within the vertical extent of the slider, the tongue free and any gap provided by the limiter structure so as to not increase the overall vertical extent of the suspension. The limiter structure has a tab separated on three sides from the suspension beam portion and extending from the beam portion locus toward the suspension tongue portion free end. The tab has a projecting shoulder spaced at a gap from the beam portion. The tongue free end outer terminus has an opening that interfits with the tab in tab shoulder engaging relation to block free end movement away from the locus beyond that permitted by the gap.

Abstract: A multi-step shock limiter in a disk drive suspension assembly has a load beam and a flexure, with a plurality of limiting pairs. A first limiting pair has a clearance less than that of any other limiting pair, and is flexible. During a shock condition, vertical movement of the flexure with respect to the load beam causes the first limiting pair to engage and absorb shock. Further movement engages at least one additional pair, redistributing the shock thereamong until all pairs engage, thereby substantially anchoring the flexure to the load beam and limiting further movement of the flexure. The limiters may comprise a double tee shape having two legs and a cross member, with the first limiter defined by the cross member between the legs, and two additional limiters defined by the ends of the cross member that extend beyond the legs. The limiters engage corresponding tabs or tongues.

Abstract: Shock performance and stiffness of hard disk drive lifters are enhanced by extending one or more portions of a load beam in a dimension normal to the load beam plane. A load beam in a high shock suspension system comprises a planar body having transverse members extending between longitudinal rails. One embodiment comprises a lifter integral to the load beam, extending distally, and comprising a rib having a conic cross section and a lifting tab having upward curving edges. Another embodiment comprises rails having edges bending upward at 90 degrees, separated by a first width at a proximal end of the body, and tapering to a second width at a distal end of the body. A narrow lifter having upward curving edges is displaced between the rails, and extends distally from the body. Stiffeners extend from the rails and connect to an intermediate point on the lifter.

Abstract: Method and apparatus in which a disk drive suspension flexure tongue supports a slider. A flexure frame attached to a suspension supports the tongue in dimple engagement with the suspension. Spaced, separate biasing structures on the frame act oppositely on the tongue for a net increase in tongue dimple contact force.

Abstract: A head suspension assembly couples a baseplate to a rotatable load through a planar triangular piezo microactuator for effecting hingeless rotation of the load. The microactuator expands, responsive to an excitation voltage, with greater magnitude in one direction than in another direction normal to the first direction, resulting in an angular movement of the hypotenuse thereby rotating the load. The upper surface of the microactuator is grounded to a bottom surface of the baseplate or load beam to position the microactuator lead connection surface closest to the load to facilitate trace routing. A load beam grounding surface may be raised to accommodate the microactuator and fix the lead connection surface on a common plane with the unraised surface to further minimize trace routing and provide access for bonding the trace to the load beam.

Abstract: A wireless disk drive suspension and method of manufacture in which curvilinear deflections of the plastic film and conductive traces relative to the flexure metal layer provide for containment of the strains accompanying pitch and roll adjustment of the flexure and allow adjustment free of adjusting difficulties and spring back compromise of the adjustment. The curvilinear deflection of the laminate toward the flexure central longitudinal axis and an accompanying bringing in of the flexure frame struts provides a less wide flexure that can more closely approach a disk drive hub for greater capacity in a disk drive.

Abstract: A disk drive suspension component for carrying a slider at a disk is formed of a laminate of at least three metal layers of like mechanical and chemical formability, including a first outer layer, a second outer layer, and an intermediate layer, at least one of the layers having a void-containing interior and a surface area having an undivided series of local regions distributed across substantially the width and length thereof with each local region equaling less than 10% of the surface area. Each of the local regions have an overall pattern of discontinuities and lands between the discontinuities substantially the same as the overall pattern of discontinuities and lands in laterally and longitudinally adjacent local regions for local attachment of the layers at some and not all of the lands to adjacent layers to form a laminate having common formability properties, high rigidity and light weight.

Abstract: A microactuated disk drive suspension for supporting a slider at a disk includes a load beam extending in a plane and having on a common axis a base section adapted for mounting to an actuator, a spring section and a beam section carrying a flexure and the slider thereon. The suspension has relatively movable proximate and distal portions on the common axis that are joined by a bending system cantilevered from the proximate portion and including a cantilevered bending motor opposed to the common axis and having a laterally bendable unsupported region. A cantilevered laterally bendable load assist structure defined by the suspension edges is provided arranged to block undue loading of the bending motor unsupported region.

Abstract: A baseplate in a disk drive suspension system is configured with an integral anvil having a spring-forming edge that coincides with an optimal bend location on a linear flex spring. The spring attaches to upper surfaces of baseplate and load beam to allow for alignment of a rolling tool above the optimal bend location. During assembly, rolling tool pressure permanently bends the spring around the spring-forming edge to create a desired pre-load characteristic for the suspension system. The integral anvil may include a relief portion for reducing friction on the spring during the bending operation. A method for pre-loading a suspension assembly comprises forming an integral anvil on a baseplate, forming a spring-forming edge on the integral anvil, positioning an optimal bend location on the spring to coincide with the spring-forming edge, and forming a permanent bend in the spring by applying pressure on the spring around the spring-forming edge.

Abstract: A disk drive suspension and method has a limiter structure that limits movement of the tongue relative to a surrounding frame by extending the plastic film layer and optionally the metal layer components of a flexure-defining flexible circuit laminate beyond the flexure tongue distal end and attaching the terminal regions of the extended components to the surrounding frame laterally of the tongue. The flexure-defining laminate is attached to the suspension rigid portion proximally and optionally distally as well as laterally with the limiter structure. A lift tip can be used to enable lifting of the suspension and to stiffen the suspension in lieu of the distal attachment of the flexible circuit.

Abstract: A disk drive suspension and method uses two proximally cantilevered members to limit tongue movement in a suspension of a load beam having a beam portion and a flexure having a tongue. The suspension has a limiter structure comprising the two proximally cantilevered members arranged on the beam portion and the tongue respectively and intersecting for increasing engagement responsive to undue tongue travel against dislodgment.

Abstract: A disk drive suspension comprising a metal member having a base portion, a distal portion and a spring portion therebetween is provided with a second spring of usually greater thickness that is parallel with and spaced from the first spring, and supported in place by base and distal plates of a stiffener attached to the metal member base and distal portions. The second spring connector is much reduced in width relative to the adjoining plates.

Abstract: A disk drive suspension having a minimized 2nd torsion characteristic includes a load beam having a given side profile and centerline rotation axis. The load beam has a base portion, a spring portion, and a beam portion. The beam portion has a distal section supporting a flexure having a tongue. There is a dimple between the tongue and the load beam, and a slider carried on the tongue for gimballing movement about the dimple. The dimple has a given height that displaces said beam portion so that the beam portion side profile is biased from said centerline rotation axis. A bend is placed in the beam portion distal section of a size and location to offset the displacement of the beam portion by the dimple while maintaining the beam portion before said distal section straight. Thus, the beam portion side profile registers with the centerline rotation axis and its 2nd torsion characteristic is minimized.

Abstract: A disk drive suspension and method with a low profile limiter structure located within the vertical extent of the slider, the tongue free and any gap provided by the limiter structure so as to not increase the overall vertical extent of the suspension. The limiter structure has a tab separated on three sides from the suspension beam portion and extending from the beam portion locus toward the suspension tongue portion free end. The tab has a projecting shoulder spaced at a gap from the beam portion. The tongue free end outer terminus has an opening that interfits with the tab in tab shoulder engaging relation to block free end movement away from the locus beyond that permitted by the gap.

Abstract: A disk drive suspension and method has a limiter structure that limits movement of the tongue relative to a surrounding frame by extending the plastic film layer and optionally the metal layer components of a flexure-defining flexible circuit laminate beyond the flexure tongue distal end and attaching the terminal regions of the extended components to the surrounding frame laterally of the tongue. The flexure-defining laminate is attached to the suspension rigid portion proximally and optionally distally as well as laterally with the limiter structure. A lift tip can be used to enable lifting of the suspension and to stiffen the suspension in lieu of the distal attachment of the flexible circuit.

Abstract: Disk drive suspension pitch static attitude is adjusted without increasing the stiffness of the suspension by defining reliefs in the laterally projecting tab continuations of the suspension metal layer in the form of full or partial gaps, notches and/or apertures that reduce mass of the tabs while retaining their functionality for twisting or bending the suspension to bring the suspension slider-supporting tongue into parallel relation with a disk surface.

Abstract: A disk drive suspension and method uses microactuators comprising piezoelectric crystals to drive movement of the load beam beam portion relative to the load beam base portion to shift the beam portion carrying a slider relative to disk tracks by having the load beam portions and the crystals positively coupled to load beam projecting parts extending into the perimeter of the crystals.