Patents by Inventor Shilesh C. Jani
Shilesh C. Jani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230330303Abstract: A medical implant is disclosed. The medical implant includes: a first biocompatible metal forming a substrate (210, 310, 410), a second biocompatible metal diffused into the first biocompatible metal to form an biocompatible alloy surface (220, 314, 414), the alloy surface further including a diffusion hardening species, wherein the diffusion hardening species may be carbon, nitrogen, oxygen, boron, or any combination thereof. A method of forming a medical implant is also disclosed. The method includes the steps of: providing a first biocompatible metal or alloy that forms a substrate (210, 310, 410), providing a second biocompatible metal or alloy, diffusing the second biocompatible metal into the first biocompatible metal to form an alloy layer (220, 314, 414), removing excess second metal material from the substrate to expose the alloy layer, and diffusion hardening the alloy layer.Type: ApplicationFiled: June 23, 2023Publication date: October 19, 2023Applicant: Smith & Nephew, Inc.Inventors: Vivek Pawar, Donald E. Kramer, Carolyn L. Weaver, Shilesh C. Jani
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Patent number: 11717597Abstract: A medical implant is disclosed. The medical implant includes: a first biocompatible metal forming a substrate (210, 310, 410), a second biocompatible metal diffused into the first biocompatible metal to form an biocompatible alloy surface (220, 314, 414), the alloy surface further including a diffusion hardening species, wherein the diffusion hardening species may be carbon, nitrogen, oxygen, boron, or any combination thereof. A method of forming a medical implant is also disclosed. The method includes the steps of: providing a first biocompatible metal or alloy that forms a substrate (210, 310, 410), providing a second biocompatible metal or alloy, diffusing the second biocompatible metal into the first biocompatible metal to form an alloy layer (220, 314, 414), removing excess second metal material from the substrate to expose the alloy layer, and diffusion hardening the alloy layer.Type: GrantFiled: April 28, 2020Date of Patent: August 8, 2023Assignee: Smith & Nephew, Inc.Inventors: Vivek Pawar, Donald E. Kramer, Carolyn L. Weaver, Shilesh C. Jani
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Patent number: 11351031Abstract: A device, for example a medical implant, and a method of making the same, the device having a metal or metal alloy substrate, for example cobalt chrome, and a diffusion hardened metallic surface, for example a plasma carburized surface, contacting a non-diffusion hardened surface or a diffusion hardened surface having a diffusion hardening species different from that of the opposing surface.Type: GrantFiled: November 19, 2019Date of Patent: June 7, 2022Assignee: Smith & Nephew, Inc.Inventors: Timothy John Band, Hamish Forster, Gordon Bruce Hunter, Shilesh C. Jani, Mark Lee Morrison, Vivek Devidas Pawar, Abraham Biglari Salehi, Jeffrey Joel Shea
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Publication number: 20220152269Abstract: A composition and medical implant made therefrom, the composition including a thick diffusion hardened zone, and preferably further including a ceramic layer. Also provided are orthopedic implants made from the composition, methods of making the composition, and methods of making orthopedic implants from the composition.Type: ApplicationFiled: February 3, 2022Publication date: May 19, 2022Inventors: Vivek Pawar, Shilesh C. Jani, Carolyn L. Weaver
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Patent number: 11260145Abstract: A composition and medical implant made therefrom, the composition including a thick diffusion hardened zone, and preferably further including a ceramic layer. Also provided are orthopedic implants made from the composition, methods of making the composition, and methods of making orthopedic implants from the composition.Type: GrantFiled: December 18, 2019Date of Patent: March 1, 2022Assignee: Smith & Nephew, Inc.Inventors: Vivek Pawar, Shilesh C. Jani, Carolyn L. Weaver
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Publication number: 20200254145Abstract: A medical implant is disclosed. The medical implant includes: a first biocompatible metal forming a substrate (210, 310, 410), a second biocompatible metal diffused into the first biocompatible metal to form an biocompatible alloy surface (220, 314, 414), the alloy surface further including a diffusion hardening species, wherein the diffusion hardening species may be carbon, nitrogen, oxygen, boron, or any combination thereof. A method of forming a medical implant is also disclosed. The method includes the steps of: providing a first biocompatible metal or alloy that forms a substrate (210, 310, 410), providing a second biocompatible metal or alloy, diffusing the second biocompatible metal into the first biocompatible metal to form an alloy layer (220, 314, 414), removing excess second metal material from the substrate to expose the alloy layer, and diffusion hardening the alloy layer.Type: ApplicationFiled: April 28, 2020Publication date: August 13, 2020Inventors: Vivek Pawar, Donald E. Kramer, Carolyn L. Weaver, Shilesh C. Jani
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Publication number: 20200197564Abstract: A composition and medical implant made therefrom, the composition including a thick diffusion hardened zone, and preferably further including a ceramic layer. Also provided are orthopedic implants made from the composition, methods of making the composition, and methods of making orthopedic implants from the composition.Type: ApplicationFiled: December 18, 2019Publication date: June 25, 2020Inventors: Vivek Pawar, Shilesh C. Jani, Carolyn L. Weaver
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Patent number: 10675384Abstract: A medical implant is disclosed. The medical implant includes: a first biocompatible metal forming a substrate (210, 310, 410), a second biocompatible metal diffused into the first biocompatible metal to form an biocompatible alloy surface (220, 314, 414), the alloy surface further including a diffusion hardening species, wherein the diffusion hardening species may be carbon, nitrogen, oxygen, boron, or any combination thereof. A method of forming a medical implant is also disclosed. The method includes the steps of: providing a first biocompatible metal or alloy that forms a substrate (210, 310, 410), providing a second biocompatible metal or alloy, diffusing the second biocompatible metal into the first biocompatible metal to form an alloy layer (220, 314, 414), removing excess second metal material from the substrate to expose the alloy layer, and diffusion hardening the alloy layer.Type: GrantFiled: January 2, 2009Date of Patent: June 9, 2020Assignee: SMITH & NEPHEW INC.Inventors: Vivek Pawar, Donald E. Kramer, Carolyn L. Weaver, Shilesh C. Jani
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Patent number: 10588749Abstract: Porous biocompatible structures suitable for use as medical implants and methods for fabricating such structures are disclosed. The disclosed structures may be fabricated using rapid manufacturing techniques. The disclosed porous structures have a plurality of struts and nodes where no more than two struts intersect one another to form a node. Further, the nodes can be straight, curved, portions that are curved and/or portions that are straight. The struts and nodes can form cells which can be fused or sintered to at least one other cell to form a continuous reticulated structure for improved strength while providing the porosity needed for tissue and cell in-growth.Type: GrantFiled: November 4, 2016Date of Patent: March 17, 2020Assignee: Smith & Nephew, Inc.Inventors: Jeffrey Sharp, Shilesh C. Jani, Laura J. Gilmour, Ryan L. Landon
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Publication number: 20200078179Abstract: A device, for example a medical implant, and a method of making the same, the device having a metal or metal alloy substrate, for example cobalt chrome, and a diffusion hardened metallic surface, for example a plasma carburized surface, contacting a non-diffusion hardened surface or a diffusion hardened surface having a diffusion hardening species different from that of the opposing surface.Type: ApplicationFiled: November 19, 2019Publication date: March 12, 2020Inventors: Timothy John Band, Hamish Forster, Gordon Bruce Hunter, Shilesh C. Jani, Mark Lee Morrison, Vivek Devidas Pawar, Abraham Biglari Salehi, Jeffrey Joel Shea
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Patent number: 10543297Abstract: A composition and medical implant made therefrom, the composition including a thick diffusion hardened zone, and preferably further including a ceramic layer. Also provided are orthopedic implants made from the composition, methods of making the composition, and methods of making orthopedic implants from the composition.Type: GrantFiled: August 31, 2016Date of Patent: January 28, 2020Assignee: Smith & Nephew, Inc.Inventors: Vivek Pawar, Shilesh C. Jani, Carolyn L. Weaver
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Patent number: 10512544Abstract: A device, for example a medical implant, and a method of making the same, the device having a metal or metal alloy substrate, for example cobalt chrome, and a diffusion hardened metallic surface, for example a plasma carburized surface, contacting a non-diffusion hardened surface or a diffusion hardened surface having a diffusion hardening species different from that of the opposing surface.Type: GrantFiled: October 3, 2017Date of Patent: December 24, 2019Assignee: Smith & Nephew, Inc.Inventors: Timothy John Band, Hamish Forster, Gordon Bruce Hunter, Shilesh C. Jani, Mark Lee Morrison, Vivek Devidas Pawar, Abraham Biglari Salehi, Jeffrey Joel Shea
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Patent number: 9971267Abstract: Oxidation resistant crosslinked ultrahigh molecular weight polyethylene (UHMWPE) is described, wherein at least two different additives in the manufacture synergistically increase the oxidation resistance of crosslinked UHMWPE. This allows the manufacture of oxidation resistant crosslinked UHMWPE using lower levels of additives and/or lower levels of crosslinking irradiation or chemicals. The lower levels of additives and/or crosslinking produce crosslinked UHMWPE having desired physical properties not possible without the synergistic interaction of the additives. This crosslinked UHMWPE may be used in medical prostheses such as in bearing components having desired physical properties such as wear resistance and oxidation resistance not possible without the synergistic interaction of the additives.Type: GrantFiled: January 31, 2017Date of Patent: May 15, 2018Assignee: Smith & Nephew, Inc.Inventors: Mark L. Morrison, Vivek D. Pawar, Lorenz Brunner, Shilesh C. Jani
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Publication number: 20180042727Abstract: A device, for example a medical implant, and a method of making the same, the device having a metal or metal alloy substrate, for example cobalt chrome, and a diffusion hardened metallic surface, for example a plasma carburized surface, contacting a non-diffusion hardened surface or a diffusion hardened surface having a diffusion hardening species different from that of the opposing surface.Type: ApplicationFiled: October 3, 2017Publication date: February 15, 2018Inventors: Timothy John Band, Hamish Forster, Gordon Bruce Hunter, Shilesh C. Jani, Mark Lee Morrison, Vivek Devidas Pawar, Abraham Biglari Salehi, Jeffrey Joel Shea
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Patent number: 9839720Abstract: The present invention discloses a coating for a medical implant, wherein at least a part of said coating contains an osseointegration agent and the same and/or a different part of the coating contains an antimicrobial metal agent.Type: GrantFiled: September 2, 2014Date of Patent: December 12, 2017Assignee: Smith & Nephew, Inc.Inventors: Lu Gan, Marcus L. Scott, Shilesh C. Jani
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Patent number: 9775713Abstract: A device, for example a medical implant, and a method of making the same, the device having a metal or metal alloy substrate, for example CoCr, and a diffusion hardened metallic surface, for example a plasma carburized surface, contacting a non-diffusion hardened surface or a diffusion hardened surface having a diffusion hardening species different from that of the opposing surface.Type: GrantFiled: January 18, 2007Date of Patent: October 3, 2017Assignee: Smith & Nephew, Inc.Inventors: Timothy J. Band, Hamish Forster, Vivek D. Pawar, Abraham B. Salehi, Jeffrey J. Shea, Gordon B. Hunter, Shilesh C. Jani, Mark L. Morrison
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Publication number: 20170252165Abstract: Porous biocompatible structures suitable for use as medical implants and methods for fabricating such structures are disclosed. The disclosed structures may be fabricated using rapid manufacturing techniques. The disclosed porous structures each have a plurality of struts and nodes where no more than two struts intersect one another to form a node. Further, the nodes can be straight, curved, and can include portions that are curved and/or straight. The struts and nodes can form cells that can be fused or sintered to at least one other cell to form a continuous reticulated structure for improved strength while providing the porosity needed for tissue and cell in-growth.Type: ApplicationFiled: May 24, 2017Publication date: September 7, 2017Inventors: Jeffrey Sharp, Shilesh C. Jani, Laura J. Gilmour, Ryan L. Landon
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Patent number: 9668863Abstract: Porous biocompatible structures suitable for use as medical implants and methods for fabricating such structures are disclosed. The disclosed structures may be fabricated using rapid manufacturing techniques. The disclosed porous structures has a plurality of struts and nodes where no more than two struts intersect one another to form a node. Further, the nodes can be straight, curved, portions that are curved and/or straight. The struts and nodes can form cells which can be fused or sintered to at least one other cell to form a continuous reticulated structure for improved strength while providing the porosity needed for tissue and cell in-growth.Type: GrantFiled: August 19, 2010Date of Patent: June 6, 2017Assignee: Smith & Nephew, Inc.Inventors: Jeffrey Sharp, Shilesh C. Jani, Laura J. Gilmour, Ryan L. Landon
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Publication number: 20170137603Abstract: Oxidation resistant crosslinked ultrahigh molecular weight polyethylene (UHMWPE) is described, wherein at least two different additives in the manufacture synergistically increase the oxidation resistance of crosslinked UHMWPE. This allows the manufacture of oxidation resistant crosslinked UHMWPE using lower levels of additives and/or lower levels of crosslinking irradiation or chemicals. The lower levels of additives and/or crosslinking produce crosslinked UHMWPE having desired physical properties not possible without the synergistic interaction of the additives. This crosslinked UHMWPE may be used in medical prostheses such as in bearing components having desired physical properties such as wear resistance and oxidation resistance not possible without the synergistic interaction of the additives.Type: ApplicationFiled: January 31, 2017Publication date: May 18, 2017Inventors: Mark L. Morrison, Vivek D. Pawar, Lorenz Brunner, Shilesh C. Jani
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Publication number: 20170056178Abstract: Porous biocompatible structures suitable for use as medical implants and methods for fabricating such structures are disclosed. The disclosed structures may be fabricated using rapid manufacturing techniques. The disclosed porous structures have a plurality of struts and nodes where no more than two struts intersect one another to form a node. Further, the nodes can be straight, curved, portions that are curved and/or portions that are straight. The struts and nodes can form cells which can be fused or sintered to at least one other cell to form a continuous reticulated structure for improved strength while providing the porosity needed for tissue and cell in-growth.Type: ApplicationFiled: November 4, 2016Publication date: March 2, 2017Inventors: Jeffrey Sharp, Shilesh C. Jani, Laura J. Gilmour, Ryan L. Landon