Patents by Inventor Shimpei Kimura
Shimpei Kimura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20160059362Abstract: This brazing flux composition for an aluminum alloy is characterized by containing [A] a flux component containing KAlF4 and [B] a fluoride that does not contain K and that contains elements other than group 1 elements and group 2 elements: being in a particle form of single component of [B] the fluoride; and the added amount (C) (mass %) of [B] the fluoride with respect to [A] the flux component and the average particle size (d) (?m) satisfying formula (1), 0.83C?0.19d<43??(1).Type: ApplicationFiled: April 16, 2014Publication date: March 3, 2016Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Nobuhiro KOBAYASHI, Satoshi YOSHIDA, Toshiki UEDA, Shimpei KIMURA, Takahiro IZUMI
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Publication number: 20160031045Abstract: This brazed structure includes a brazing sheet that has been brazed and that comprises: a core material comprising an aluminum alloy which contains 0.3-1.0 mass %, excluding 0.3 mass %, Si, 0.6-2.0 mass %, excluding 0.6 mass %, Mn, 0.3-1.0 mass %, excluding 0.3 mass %, Cu, and 0.15-0.5 mass %, excluding 0.15 mass %, Mg, with the remainder comprising Al and unavoidable impurities, and has an average crystal grain diameter of 50 ?m or larger and in which an Mg—Si intermetallic compound and an Al—Mg—Si—Cu intermetallic compound account for 40% or less of the grain boundaries; and, clad to the core material, a brazing material comprising an Al—Si alloy.Type: ApplicationFiled: March 24, 2014Publication date: February 4, 2016Applicants: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD,), DENSO CORPORATIONInventors: Takahiro IZUMI, Shimpei KIMURA, Yuji SHIBUYA, Shoei TESHIMA, Hayaki TERAMOTO, Osamu HAKAMATA
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Patent number: 9138833Abstract: Disclosed is an aluminum alloy brazing sheet for heat exchanger which excels in resistance to corrosion from its inside and simultaneously attains satisfactory erosion resistance and high strength. This includes a core material of an Al alloy containing predetermined amounts of Si, Mn, Cu, Mg, and Ti; a clad material of an Al alloy containing predetermined amounts of Si, Mn, and Zn, having a predetermined thickness, and lying on one side of the core material so as to constitute an inner side of a tube member of the heat exchanger; and a filler material of an Al alloy containing a predetermined amount of Si, having a predetermined thickness, and lying on the other side of the core material so as to constitute an outer side of the tube member. The crystal grain size of the core material after brazing under specific conditions is 50 ?m or more but less than 300 ?m in a rolling direction.Type: GrantFiled: March 11, 2008Date of Patent: September 22, 2015Assignee: Kobe Steel, Ltd.Inventors: Fumihiro Koshigoe, Toshiki Ueda, Shimpei Kimura
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Publication number: 20150211816Abstract: Disclosed is an aluminum composite material including an aluminum alloy material containing magnesium, and a bonding material formed by brazing using a flux, the bonding material being adapted to bond the aluminum alloy material thereto. In the aluminum composite material, the bonding material contains a magnesium-containing compound other than KMgF3 and MgF2. The present invention provides an aluminum composite material with satisfactory brazeability to an aluminum alloy material containing magnesium, a heat exchanger including the aluminum composite material, and a flux suitable for use in braze.Type: ApplicationFiled: August 14, 2013Publication date: July 30, 2015Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Nobuhiro Kobayashi, Motohiro Horiguchi, Koichi Sakamoto, Toshiki Ueda, Shimpei Kimura, Takahiro Izumi
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Publication number: 20150047745Abstract: Disclosed is a flux composition for use in brazing of an aluminum alloy material and includes a flux component [A] containing KAlF4; and a fluoride [B] containing an element other than Group 1 elements and Group 2 elements and containing no potassium (K). Also disclosed is a brazing sheet which includes an aluminum alloy core; a filler material lying on or over at least one side of the core; and a flux layer lying on or over one side of the filler material and including the flux composition.Type: ApplicationFiled: October 17, 2012Publication date: February 19, 2015Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Nobuhiro Kobayashi, Motohiro Horiguchi, Koichi Sakamoto, Toshiki Ueda, Shimpei Kimura, Takahiro Izumi
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Patent number: 8668993Abstract: Disclosed is an aluminum alloy clad material which includes a core material; a sacrificial anode material on one surface of the core material; and a filler material on the other surface of the core material and composed of an Al—Si alloy, in which the core material contains 0.3 to 2.0 percent by mass of Mn, 0.15 to 1.6 percent by mass of Si, 0.1 to 1.0 percent by mass of Cu, and 0.1 to 1.0 percent by mass of Mg, with the remainder including Al and inevitable impurities, the sacrificial anode material contains 7.0 to 12.0 percent by mass of Zn, 0.3 to 1.8 percent by mass of Mn, and 0.3 to 1.2 percent by mass of Si, with the remainder including Al and inevitable impurities, and has a thickness of 10 to 30 ?m. The sacrificial anode material shows resistance to both local corrosion and general corrosion.Type: GrantFiled: July 15, 2010Date of Patent: March 11, 2014Assignee: Kobe Steel, Ltd.Inventors: Akihiko Tatsumi, Shinji Sakashita, Satoshi Yoshida, Shimpei Kimura
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Publication number: 20130260175Abstract: An aluminum alloy brazing sheet for heat exchangers has a core, a sacrificial material formed on one side of the core, and a brazing filler metal formed on the other side of the core. The core is made of an aluminum alloy containing Si, Cu, Mn, and Al. The sacrificial material is made of an aluminum alloy containing Si, Zn, Mg, and Al. The brazing filler metal is made of an aluminum alloy. The aluminum alloy brazing sheet for heat exchangers has a work hardening exponent n of not less than 0.05. The core has an average crystal grain size of not more than 10 ?m in a cross-section. The aluminum alloy brazing sheet for heat exchangers has excellent strength and corrosion resistance even when it is formed into a thin material and also has excellent high frequency weldability and weld cracking resistance during electric resistance welding.Type: ApplicationFiled: March 12, 2013Publication date: October 3, 2013Applicants: DENSO CORPORATION, KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventors: Shimpei KIMURA, Toshiki Ueda, Takahiro Izumi, Haruyuki Konishi, Hayaki Teramoto, Osamu Hakamata, Michiyasu Yamamoto
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Publication number: 20130059162Abstract: Disclosed are: a flux composition which is used for brazing of a magnesium-containing aluminum alloy material, suppresses the formation of high-melting compounds, provides better wettability, and thereby exhibits better brazability even applied in a small mass of coating; and a brazing sheet using the flux composition. The flux composition for brazing of a magnesium-containing aluminum alloy material includes a flux component [A] containing fluorides as principal components; and an additive [B] being at least one selected from the group consisting of CeF3, BaF2, and ZnSO4. The flux component [A] preferably contains KF in a content of 40 percent by mass or more and 60 percent by mass or less; and AlF3 in a content of 40 percent by mass or more and 60 percent by mass or less.Type: ApplicationFiled: August 24, 2012Publication date: March 7, 2013Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Nobuhiro KOBAYASHI, Motohiro Horiguchi, Kazutaka Kunii, Toshiki Ueda, Shimpei Kimura
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Patent number: 8343635Abstract: Provided is a multi-layered sheet which has undergone heating corresponding to brazing, such as an aluminum-alloy radiator tube, or a multi-layered sheet such as an aluminum-alloy brazing sheet. The multi-layered sheet can have a reduced thickness and has excellent fatigue properties. The multi-layered sheet of aluminum alloys comprises a core layer (2) which has been clad at least with a sacrificial layer (3). This multi-layered sheet is a multi-layered sheet to be subjected to brazing or welding to produce a heat exchanger or is a multi-layered sheet which has undergone heating corresponding to brazing. The core layer (2) comprises a specific 3000-series composition. In this core layer (2), the average density in number of dispersed particles having a specific size has been regulated. As a result, fatigue properties, which govern cracking, can be highly improved.Type: GrantFiled: February 5, 2009Date of Patent: January 1, 2013Assignee: Kobe Steel, Ltd.Inventors: Katsushi Matsumoto, Eiichi Tamura, Masao Kinefuchi, Toshiki Ueda, Fumihiro Koshigoe, Shimpei Kimura
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Patent number: 8247083Abstract: To provide an aluminum alloy brazing sheet which can improve erosion resistance while maintaining post-braze strength, brazability, formability, corrosion resistance and other properties even when Mg is added to the core material. The aluminum alloy brazing sheet comprises an Al—Si-based or Al—Si—Zn-based filler material cladded on at least one side of a core material. The core material comprises Si: 0.3 to 1.0% by mass, Mn: 0.6 to 2.0% by mass, Cu: 0.3 to 1.0% by mass, Mg: 0.15 to 0.5% by mass, Ti: 0.05 to 0.25% by mass, with the remainder being Al and inevitable impurities, and has the density of an Mg—Si-based, Al—Mg—Cu-based, Al—Cu—Mg—Si-based intermetallic compound with a particle size smaller than 0.5 ?m of 10000/mm2 or higher, or has the density of the Mg—Si-based, Al—Mg—Cu-based and Al—Cu—Mg—Si-based intermetallic compounds with a particle size of 1.0 ?m or larger lower than 5000/mm2.Type: GrantFiled: May 3, 2011Date of Patent: August 21, 2012Assignee: Kobe Steel, Ltd.Inventors: Takahiro Izumi, Toshiki Ueda, Shimpei Kimura
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Patent number: 8247084Abstract: An aluminum alloy brazing sheet includes a core material containing Si, Cu and Mn by a predetermined amount, the balance being Al and inevitable impurities, a sacrificial anode material disposed on one face side of the core material and containing Si, Zn and Mg by a predetermined amount, the balance being Al and inevitable impurities, and a brazing filler material disposed on the other face side of the core material and formed of an aluminum alloy, and the area fraction of Zn—Mg-based intermetallic compounds with 2.0 ?m or above particle size on the surface of the sacrificial anode material may be 1.0% or below. Or otherwise, in the aluminum alloy brazing sheet, the number density of Al—Cu-based intermetallic compounds with 0.5 ?m or above particle size inside the core material may be 1.0 piece/?m2 or below.Type: GrantFiled: May 3, 2011Date of Patent: August 21, 2012Assignee: Kobe Steel, Ltd.Inventors: Shimpei Kimura, Toshiki Ueda, Takahiro Izumi
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Patent number: 8247082Abstract: There is provided an aluminum alloy brazing sheet having an improved brazability than in the related art while keeping the post-braze strength, workability, corrosion resistance, and the like at respective prescribed or higher levels. An aluminum alloy brazing sheet has a two-layered structure in which on one side of a core material, a brazing material is provided. The core material contains Si: 0.6 to 1.0 mass %, Cu: 0.6 to 1.0 mass %, Mn: 0.7 to 1.8 mass %, Mg: 0.1 to 0.7 mass %, and Ti: 0.06 to 0.20 mass %, and the balance including Al and inevitable impurities. The brazing material includes an aluminum alloy containing Si: 3.0 to 12.0 mass %, the gage of the aluminum alloy brazing sheet is 0.6 to 1.4 mm, and the area ratio of a {001} plane in the core material surface is 0.3 or more.Type: GrantFiled: March 1, 2011Date of Patent: August 21, 2012Assignee: Kobe Steel, Ltd.Inventors: Toshiki Ueda, Shimpei Kimura, Takahiro Izumi
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Publication number: 20110287276Abstract: To provide an aluminium alloy brazing sheet which can improve erosion resistance while maintaining post-braze strength, brazability, formability, corrosion resistance and other properties even when Mg is added to the core material. The aluminium alloy brazing sheet comprises an Al—Si-based or Al—Si—Zn-based filler material cladded on at least one side of a core material. The core material comprises Si: 0.3 to 1.0% by mass, Mn: 0.6 to 2.0% by mass, Cu: 0.3 to 1.0% by mass, Mg: 0.15 to 0.5% by mass, Ti: 0.05 to 0.25% by mass, with the remainder being Al and inevitable impurities, and has the density of an Mg—Si-based, Al—Mg—Cu-based, Al—Cu—Mg—Si-based intermetallic compound with a particle size smaller than 0.5 ?m of 10000/mm2 or higher, or has the density of the Mg—Si-based, Al—Mg—Cu-based and Al—Cu—Mg—Si-based intermetallic compounds with a particle size of 1.0 ?m or larger lower than 5000/mm2.Type: ApplicationFiled: May 3, 2011Publication date: November 24, 2011Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takahiro Izumi, Toshiki Ueda, Shimpei Kimura
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Publication number: 20110287277Abstract: An aluminum alloy brazing sheet includes a core material containing Si, Cu and Mn by a predetermined amount, the balance being Al and inevitable impurities, a sacrificial anode material disposed on one face side of the core material and containing Si, Zn and Mg by a predetermined amount, the balance being Al and inevitable impurities, and a brazing filler material disposed on the other face side of the core material and formed of an aluminum alloy, and the area fraction of Zn—Mg-based intermetallic compounds with 2.0 ?m or above particle size on the surface of the sacrificial anode material may be 1.0% or below. Or otherwise, in the aluminum alloy brazing sheet, the number density of Al—Cu-based intermetallic compounds with 0.5 ?m or above particle size inside the core material may be 1.0 piece/?m2 or below.Type: ApplicationFiled: May 3, 2011Publication date: November 24, 2011Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Shimpei KIMURA, Toshiki UEDA, Takahiro IZUMI
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Patent number: 8043711Abstract: Disclosed herein is an aluminum alloy clad sheet for a heat exchanger including a core layer, a sacrificial layer formed on one surface of the core layer, and a filler layer including an Al—Si based alloy formed on the other surface of the core layer. The core layer includes a predetermined amount of Si, Cu, Mn, Ti, and Mg, the remainder including Al and inevitable impurities, and the sacrificial layer includes a predetermined amount of Si, Mn, and Zn, the remainder including Al and inevitable impurities. The core layer has a crystal grain size after the brazing heat treatment at 595° C. for 3 minutes of at least 50 ?m and less than 300 ?m. The filler layer and the sacrificial layer are defined for their thickness, and the number of intermetallic compounds in the core layer is also defined to a predetermined range. By such constitution, the aluminum alloy clad sheet has improved fatigue life and post-braze strength, high corrosion resistance, and excellent erosion resistance and brazeability.Type: GrantFiled: December 16, 2008Date of Patent: October 25, 2011Assignee: Kobe Steel, Ltd.Inventors: Fumihiro Koshigoe, Toshiki Ueda, Shimpei Kimura, Masao Kinefuchi, Katsushi Matsumoto, Eiichi Tamura
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Publication number: 20110240280Abstract: The present invention provides an aluminum alloy brazing sheet that is applied particularly to a tube material of a heat exchanger and is excellent in brazability and erosion resistance. The present invention is an aluminum alloy brazing sheet having a core material comprising an Al—Mn system alloy and a brazing filler metal comprising an Al—Si system alloy containing Fe by 0.45 mass % or less on one surface or both the surfaces of the core material and is characterized in that, after subjected to a brazing treatment for 3 minutes at 600° C.: the area ratio of eutectic Si that is the flow passage of the brazing filler metal in a cross section of a solidified brazing filler metal is 35% or less; and the grain size in the rolling direction at the center section in the sheet thickness direction of the core material is 80 ?m or more.Type: ApplicationFiled: March 25, 2011Publication date: October 6, 2011Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takahiro IZUMI, Toshiki Ueda, Shimpei Kimura, Akihiro Tsuruno
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Publication number: 20110236717Abstract: There is provided an aluminum alloy brazing sheet having an improved brazability than in the related art while keeping the post-braze strength, workability, corrosion resistance, and the like at respective prescribed or higher levels. An aluminum alloy brazing sheet has a two-layered structure in which on one side of a core material, a brazing material is provided. The core material contains Si: 0.6 to 1.0 mass %, Cu: 0.6 to 1.0 mass %, Mn: 0.7 to 1.8 mass %, Mg: 0.1 to 0.7 mass %, and Ti: 0.06 to 0.20 mass %, and the balance including Al and inevitable impurities. The brazing material includes an aluminum alloy containing Si: 3.0 to 12.0 mass %, the gage of the aluminum alloy brazing sheet is 0.6 to 1.4 mm, and the area ratio of a {001} plane in the core material surface is 0.3 or more.Type: ApplicationFiled: March 1, 2011Publication date: September 29, 2011Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Toshiki UEDA, Shimpei Kimura, Takahiro Izumi
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Publication number: 20110027610Abstract: Disclosed is an aluminum alloy clad material which includes a core material; a sacrificial anode material on one surface of the core material; and a filler material on the other surface of the core material and composed of an Al—Si alloy, in which the core material contains 0.3 to 2.0 percent by mass of Mn, 0.15 to 1.6 percent by mass of Si, 0.1 to 1.0 percent by mass of Cu, and 0.1 to 1.0 percent by mass of Mg, with the remainder including Al and inevitable impurities, the sacrificial anode material contains 7.0 to 12.0 percent by mass of Zn, 0.3 to 1.8 percent by mass of Mn, and 0.3 to 1.2 percent by mass of Si, with the remainder including Al and inevitable impurities, and has a thickness of 10 to 30 ?m. The sacrificial anode material shows resistance to both local corrosion and general corrosion.Type: ApplicationFiled: July 15, 2010Publication date: February 3, 2011Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)Inventors: Akihiko Tatsumi, Shinji Sakashita, Satoshi Yoshida, Shimpei Kimura
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Publication number: 20110014494Abstract: Provided is a multi-layered sheet which has undergone heating corresponding to brazing, such as an aluminum-alloy radiator tube, or a multi-layered sheet such as an aluminum-alloy brazing sheet. The multi-layered sheet can have a reduced thickness and has excellent fatigue properties. The multi-layered sheet of aluminum alloys comprises a core layer (2) which has been clad at least with a sacrificial layer (3). This multi-layered sheet is a multi-layered sheet to be subjected to brazing or welding to produce a heat exchanger or is a multi-layered sheet which has undergone heating corresponding to brazing. The core layer (2) comprises a specific 3000-series composition. In this core layer (2), the average density in number of dispersed particles having a specific size has been regulated. As a result, fatigue properties, which govern cracking, can be highly improved.Type: ApplicationFiled: February 5, 2009Publication date: January 20, 2011Inventors: Katsushi Matsumoto, Eiichi Tamura, Masao Kinefuchi, Toshiki Ueda, Fumihiro Koshigoe, Shimpei Kimura
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Publication number: 20100101688Abstract: Disclosed is an aluminum alloy brazing sheet for heat exchanger which excels in resistance to corrosion from its inside and simultaneously attains satisfactory erosion resistance and high strength. This includes a core material of an Al alloy containing predetermined amounts of Si, Mn, Cu, Mg, and Ti; a clad material of an Al alloy containing predetermined amounts of Si, Mn, and Zn, having a predetermined thickness, and lying on one side of the core material so as to constitute an inner side of a tube member of the heat exchanger; and a filler material of an Al alloy containing a predetermined amount of Si, having a predetermined thickness, and lying on the other side of the core material so as to constitute an outer side of the tube member. The crystal grain size of the core material after brazing under specific conditions is 50 ?m or more but less than 300 ?m in a rolling direction.Type: ApplicationFiled: March 11, 2008Publication date: April 29, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Fumihiro Koshigoe, Toshiki Ueda, Shimpei Kimura