Patents by Inventor Shingo Komura

Shingo Komura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240120619
    Abstract: A power storage module comprises a plurality of bipolar electrodes, an outermost positive electrode, an outermost negative electrode, a first sealing part, a second sealing part, an inner sealing part, a first insulating member, a second insulating member, and an inner insulating member. At a periphery of each positive electrode current-collecting foil, a positive-electrode-free portion is formed, and at a periphery of each negative electrode current-collecting foil, a negative-electrode-free portion is formed. The first insulating member includes a first outer insulating part, the second insulating member includes a second outer insulating part, and the inner insulating member includes an inner insulating part. Each of a thickness of the first outer insulating part and a thickness of the second outer insulating part is more than a thickness of the inner insulating part.
    Type: Application
    Filed: September 22, 2023
    Publication date: April 11, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shingo KOMURA, Yusuke YAMASHITA
  • Publication number: 20240072233
    Abstract: A method for producing an electrode member that configures an electrode body of an all-solid-state battery, including: a slurry preparation step for preparing a mixed material slurry that contains at least a binder, solid electrolyte particles, and a nonaqueous solvent with low polarity; a molding step for molding the mixed material slurry into a desired shape; and a drying step for obtaining a molded body by removing the nonaqueous solvent with low polarity from the mixed material slurry after the molding. Then, the temperature of the mixed material slurry is controlled so as not to cause re-crystallization of the binder, which has been dissolved in the nonaqueous solvent with low polarity, at least until the initiation of the molding step. Consequently, it is possible to stably provide an all-solid-state battery that has low battery resistance, while improving electrode member production efficiency by preventing gelation of a mixed material slurry.
    Type: Application
    Filed: October 21, 2021
    Publication date: February 29, 2024
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KUREHA CORPORATION
    Inventors: Shingo KOMURA, Yoshiyuki NAGASAWA, Mitsuyasu SAKUMA
  • Patent number: 11673209
    Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: June 13, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
  • Publication number: 20230110690
    Abstract: In conventional arts, it is impossible to form a good solid-solid interface in cathode mixture layers of all-solid-state batteries, which significantly deteriorates resistance of the all-solid-state battery after the charge/discharge cycle, which is problematic. A cathode slurry is produced by a method including: a first step of dispersing a conductive additive constituted of carbon in a solvent to obtain a first slurry; a second step of dispersing a sulfide solid electrolyte in the first slurry to obtain a second slurry; and a third step of dispersing a cathode active material in the second slurry to obtain a third slurry, to be used to form a cathode mixture layer. This may suppress agglomeration of the cathode active material as using the conductive additive as a core, and may lower the proportion of agglomerate present in the cathode mixture layer.
    Type: Application
    Filed: November 4, 2022
    Publication date: April 13, 2023
    Inventor: Shingo KOMURA
  • Patent number: 11522175
    Abstract: In conventional arts, it is impossible to form a good solid-solid interface in cathode mixture layers of all-solid-state batteries, which significantly deteriorates resistance of the all-solid-state battery after the charge/discharge cycle, which is problematic. A cathode slurry is produced by a method including: a first step of dispersing a conductive additive constituted of carbon in a solvent to obtain a first slurry; a second step of dispersing a sulfide solid electrolyte in the first slurry to obtain a second slurry; and a third step of dispersing a cathode active material in the second slurry to obtain a third slurry, to be used to form a cathode mixture layer. This may suppress agglomeration of the cathode active material as using the conductive additive as a core, and may lower the proportion of agglomerate present in the cathode mixture layer.
    Type: Grant
    Filed: February 4, 2020
    Date of Patent: December 6, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Shingo Komura
  • Publication number: 20220367881
    Abstract: A secondary battery electrode disclosed here is a positive electrode or a negative electrode of a secondary battery, and includes a rectangular sheet-like electrode current collector, and an electrode active material layer disposed on the electrode current collector. At least one end portion of the electrode current collector in a long-side direction is provide with an uncoated portion in which the electrode active material layer is not formed. The electrode active material layer has a length L1 of 300 mm or more in the long-side direction, and includes a flat surface portion having a substantially uniform average thickness t1 and a tilt portion in which the tilt portion having a thickness that continuously decreases toward the uncoated portion. A length L2 from a boundary between the electrode active material layer and the uncoated portion to a point P is 0.5 mm or more and 25 mm or less.
    Type: Application
    Filed: May 6, 2022
    Publication date: November 17, 2022
    Inventor: Shingo KOMURA
  • Patent number: 11462365
    Abstract: Provided is a positive electrode for lithium ion capacitor that allows increasing the capacity of a lithium ion capacitor. A method for producing a positive electrode for lithium ion capacitor disclosed herein includes a the steps of: giving a positive electrode mixture containing an activated carbon, a binder and a solvent, to a positive electrode collector; drying the positive electrode collector having the positive electrode mixture given thereto, to form a positive electrode mixture layer; and thermally treating the formed positive electrode mixture layer in an inert gas atmosphere or under reduced pressure, so that oxygen-containing functional groups present on the surface of the activated carbon detach from the surface of the activated carbon.
    Type: Grant
    Filed: July 23, 2019
    Date of Patent: October 4, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKT KAISHA
    Inventor: Shingo Komura
  • Publication number: 20210143434
    Abstract: An electrode active material layer satisfies relations represented by an expression (1) “2.2?X0?15.0” and an expression (2) “|(X5?X1)/X1|?25%”. X0 represents a ratio of a mass concentration of a first component (Ni, Co, Mn, Al, Fe, Ti, Si) to a mass concentration of a second component (S, P) in a cross section of the electrode active material layer. X1 represents a ratio of a mass concentration of the first component to a mass concentration of the second component in a region of the cross section closest to the electrode current collector; and X5 represents a ratio of a mass concentration of the first component to a mass concentration of the second component in a region of the cross section farthest from the electrode current collector.
    Type: Application
    Filed: November 9, 2020
    Publication date: May 13, 2021
    Inventor: Shingo Komura
  • Patent number: 10854872
    Abstract: The method for manufacturing an electrode for a lithium ion secondary cell proposed herein includes: a step of pattern-coating a binder liquid 21d on a current collector 12 and forming a binder coat layer 16, and a step of supplying granulated particles 32 onto the binder coat layer 16. The binder coat layer 16 is intermittently formed on the current collector 12 so that band coated portions 16a and band uncoated portions 16b are alternatingly adjacent to each other. The width t1 of the coated portions 16a, the width t2 of the uncoated portions 16b, and the average particle diameter R of the granulated particles 32 satisfy the following relationships: 0.53R?t1?10R; 0.66R?t2?10R; and 0.2?t1/t2?3.75.
    Type: Grant
    Filed: November 10, 2015
    Date of Patent: December 1, 2020
    Assignee: ZEON CORPORATION
    Inventors: Shingo Komura, Yuya Kitagawa, Yuji Shibata
  • Publication number: 20200287208
    Abstract: In conventional arts, it is impossible to form a good solid-solid interface in cathode mixture layers of all-solid-state batteries, which significantly deteriorates resistance of the all-solid-state battery after the charge/discharge cycle, which is problematic. A cathode slurry is produced by a method including: a first step of dispersing a conductive additive constituted of carbon in a solvent to obtain a first slurry; a second step of dispersing a sulfide solid electrolyte in the first slurry to obtain a second slurry; and a third step of dispersing a cathode active material in the second slurry to obtain a third slurry, to be used to form a cathode mixture layer. This may suppress agglomeration of the cathode active material as using the conductive additive as a core, and may lower the proportion of agglomerate present in the cathode mixture layer.
    Type: Application
    Filed: February 4, 2020
    Publication date: September 10, 2020
    Inventor: Shingo KOMURA
  • Publication number: 20200223010
    Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.
    Type: Application
    Filed: March 27, 2020
    Publication date: July 16, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu UMEHARA, Takahiro KUHARA, Shingo KOMURA
  • Patent number: 10665843
    Abstract: A separator-integrated electrode plate includes a current collecting sheet; an active material layer provided on the current collecting sheet, and a separator layer provided on the active material layer and configured to allow ions in electrolyte to pass through. The separator layer includes a polyimide layer provided on the active material layer and made of polyimide that has been melted in a solvent and then deposited as a film, and a polyolefin particle layer provided on the polyimide layer and made of polyolefin resin particles accumulated on the polyimide layer, the polyolefin resin particles having a melting point of 140° C. or less.
    Type: Grant
    Filed: August 14, 2017
    Date of Patent: May 26, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Shingo Komura
  • Patent number: 10658652
    Abstract: A method of manufacturing a lithium-ion secondary battery electrode sheet proposed herein includes the step of pressing granulated particles (13a), wherein the ratio (t/D50) is less than 1, where D50 is the mean particle size of the granulated particles (13a) and t is the thickness of a layer (14) of active material particles (13a1) after pressing.
    Type: Grant
    Filed: August 21, 2015
    Date of Patent: May 19, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shingo Komura, Kunihito Arai, Taku Matsumura
  • Patent number: 10646958
    Abstract: A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.
    Type: Grant
    Filed: September 9, 2016
    Date of Patent: May 12, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
  • Publication number: 20200051754
    Abstract: Provided is a positive electrode for lithium ion capacitor that allows increasing the capacity of a lithium ion capacitor. A method for producing a positive electrode for lithium ion capacitor disclosed herein includes a the steps of: giving a positive electrode mixture containing an activated carbon, a binder and a solvent, to a positive electrode collector; drying the positive electrode collector having the positive electrode mixture given thereto, to form a positive electrode mixture layer; and thermally treating the formed positive electrode mixture layer in an inert gas atmosphere or under reduced pressure, so that oxygen-containing functional groups present on the surface of the activated carbon detach from the surface of the activated carbon.
    Type: Application
    Filed: July 23, 2019
    Publication date: February 13, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Shingo KOMURA
  • Patent number: 10249869
    Abstract: A method of producing an electrode body includes obtaining a state in which an electrode active material layer in a wet state which includes a first solid component containing electrode active material particles and a first liquid phase component and which includes the first solid component at a weight ratio in a range of 70 to 85% is present on the collecting foil, and applying an insulating particle paint which includes a second solid component containing insulating particles and a second liquid phase component and which includes the second solid component at a weight ratio in a range of 35 to 50% onto the electrode active material layer in the wet state, wherein a surface tension value of the first liquid phase component is in a range of 90 to 110% of a surface tension value of the second liquid phase component.
    Type: Grant
    Filed: May 23, 2017
    Date of Patent: April 2, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
  • Patent number: 10164232
    Abstract: An electrode body comprising a positive electrode mixture layer, a negative electrode mixture layer, and a thermoplastic-resin separator layer interposed therebetween is manufactured. A manufacturing method of the electrode body includes a preprocessing step of preprocessing a portion to be cut in a long-strip shaped integrated structure in which the separator layer as an accumulated layer of resin particles are interposed at least between the positive and negative electrode mixture layers such that the positive electrode mixture layer, the negative electrode mixture layer, and the separator layer are lowered their volume porosities to 10 to 20%, 10 to 20%, and 5% or less, respectively, and a cutting step of cutting the portion of the long-strip shaped integrated structure having been lowered the volume porosity by a cutting blade.
    Type: Grant
    Filed: September 20, 2016
    Date of Patent: December 25, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu Umehara, Takahiro Kuhara, Shingo Komura
  • Publication number: 20180097218
    Abstract: A separator-integrated electrode plate includes a current collecting sheet; an active material layer provided on the current collecting sheet, and a separator layer provided on the active material layer and configured to allow ions in electrolyte to pass through. The separator layer includes a polyimide layer provided on the active material layer and made of polyimide that has been melted in a solvent and then deposited as a film, and a polyolefin particle layer provided on the polyimide layer and made of polyolefin resin particles accumulated on the polyimide layer, the polyolefin resin particles having a melting point of 140° C. or less.
    Type: Application
    Filed: August 14, 2017
    Publication date: April 5, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Shingo KOMURA
  • Publication number: 20170346067
    Abstract: A method of producing an electrode body includes obtaining a state in which an electrode active material layer in a wet state which includes a first solid component containing electrode active material particles and a first liquid phase component and which includes the first solid component at a weight ratio in a range of 70 to 85% is present on the collecting foil, and applying an insulating particle paint which includes a second solid component containing insulating particles and a second liquid phase component and which includes the second solid component at a weight ratio in a range of 35 to 50% onto the electrode active material layer in the wet state, wherein a surface tension value of the first liquid phase component is in a range of 90 to 110% of a surface tension value of the second liquid phase component.
    Type: Application
    Filed: May 23, 2017
    Publication date: November 30, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masakazu UMEHARA, Takahiro KUHARA, Shingo KOMURA
  • Publication number: 20170279114
    Abstract: The method for manufacturing an electrode for a lithium ion secondary cell proposed herein includes: a step of pattern-coating a binder liquid 21d on a current collector 12 and forming a binder coat layer 16, and a step of supplying granulated particles 32 onto the binder coat layer 16. The binder coat layer 16 is intermittently formed on the current collector 12 so that band-shaped coated portions 16a and band-shaped uncoated portions 16b are alternatingly adjacent to each other. The width t1 of the coated portions 16a, the width t2 of the uncoated portions 16b, and the average particle diameter R of the granulated particles 32 satisfy the following relationships: 0.53R?t1?10R; 0.66R?t2?10R; and 0.2?t1/t2?3.75.
    Type: Application
    Filed: November 10, 2015
    Publication date: September 28, 2017
    Applicant: ZEON CORPORATION
    Inventors: Shingo KOMURA, Yuya KITAGAWA, Yuji SHIBATA