Patents by Inventor Shingo Tokuda

Shingo Tokuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11492295
    Abstract: A method for producing a honeycomb structure, the method comprising the steps of: kneading a forming raw material containing a cordierite forming material and then forming it to produce a honeycomb formed body; and firing the honeycomb formed body to provide a honeycomb structure. In the producing method, from 0.1 to 6.0 parts by mass of a magnesium silicate mineral having a 2:1 ribbon type structure per 100 parts by mass of the cordierite forming material is added to the forming raw material.
    Type: Grant
    Filed: July 9, 2019
    Date of Patent: November 8, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Shingo Tokuda, Shuji Ueda, Takayuki Kanetake
  • Patent number: 11331613
    Abstract: A ceramic filter having a pillar-shaped honeycomb structure, wherein when observing a plurality of pores from a surface of partition walls with a laser microscope and plotting an equivalent circle diameter (?m) of each pore on an X-axis and a pore depth (?m) of each pore on a Y-axis on a two-dimensional coordinate system, a slope of a regression line (y/x) obtained by a least squares method in a range of 20?x?40 is 0 to 0.20, an average value of the pore depth of the plurality of pores is 2.5 ?m to 5.0 ?m, and a number density of the plurality of pores is 600/mm2 to 2450/mm2.
    Type: Grant
    Filed: February 5, 2021
    Date of Patent: May 17, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Takayuki Kanetake, Shingo Tokuda, Shuji Ueda
  • Patent number: 11142485
    Abstract: A circumferential coating material to be applied to a circumferential surface of a honeycomb structure made of ceramics formed by extrusion, the circumferential coating material including a ceramic raw material that forms a circumferential coating layer, wherein the ceramic raw material contains: a ceramic mixture of first ceramic particles having particulate shapes, and second ceramic particles having particulate shapes and an average particle diameter different from an average particle diameter of the first ceramic particles; and a fiber material having an elongated strip-like shape, wherein the ceramic mixture has particle size distribution including at least two local maximum values, and the fiber material has an average fiber length ranging from 30 to 100 ?m in a longitudinal direction.
    Type: Grant
    Filed: February 27, 2018
    Date of Patent: October 12, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Shingo Tokuda, Shuji Ueda
  • Publication number: 20210299604
    Abstract: A ceramic filter having a pillar-shaped honeycomb structure, wherein when observing a plurality of pores from a surface of partition walls with a laser microscope and plotting an equivalent circle diameter (?m) of each pore on an X-axis and a pore depth (?m) of each pore on a Y-axis on a two-dimensional coordinate system, a slope of a regression line (y/x) obtained by a least squares method in a range of 20?x?40 is 0 to 0.20, an average value of the pore depth of the plurality of pores is 2.5 ?m to 5.0 ?m, and a number density of the plurality of pores is 600/mm2 to 2450/mm2.
    Type: Application
    Filed: February 5, 2021
    Publication date: September 30, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Takayuki KANETAKE, Shingo TOKUDA, Shuji UEDA
  • Publication number: 20200039891
    Abstract: A method for producing a honeycomb structure, the method comprising the steps of: kneading a forming raw material containing a cordierite forming material and then forming it to produce a honeycomb formed body; and firing the honeycomb formed body to provide a honeycomb structure. In the producing method, from 0.1 to 6.0 parts by mass of a magnesium silicate mineral having a 2:1 ribbon type structure per 100 parts by mass of the cordierite forming material is added to the forming raw material.
    Type: Application
    Filed: July 9, 2019
    Publication date: February 6, 2020
    Applicant: NGK INSULATORS, LTD.
    Inventors: Shingo TOKUDA, Shuji Ueda, Takayuki Kanetake
  • Publication number: 20180273432
    Abstract: A circumferential coating material to be applied to a circumferential surface of a honeycomb structure made of ceramics formed by extrusion, the circumferential coating material including a ceramic raw material that forms a circumferential coating layer, wherein the ceramic raw material contains: a ceramic mixture of first ceramic particles having particulate shapes, and second ceramic particles having particulate shapes and an average particle diameter different from an average particle diameter of the first ceramic particles; and a fiber material having an elongated strip-like shape, wherein the ceramic mixture has particle size distribution including at least two local maximum values, and the fiber material has an average fiber length ranging from 30 to 100 ?m in a longitudinal direction.
    Type: Application
    Filed: February 27, 2018
    Publication date: September 27, 2018
    Applicant: NGK Insulators, Ltd.
    Inventors: Shingo Tokuda, Shuji Ueda
  • Patent number: 8496724
    Abstract: A plugged honeycomb structure including particulate matter (PM) trapping layers disposed on the surfaces of the partition walls extending up to inflow side end faces of the plugging portions that plug outflow cells so that adjacent PM-trapping layers with the partition walls and the plugging portion therebetween are disposed so as to continue on the inflow side end faces of the plugging portions. The PM-trapping layers are extended up to the inflow side end faces of the plugging portions to form protruding portions having a protrusion height corresponding with 0.1 to 2 times the length of a side of the outflow cells from the inflow side end faces of the plugging portions toward the outside of the cell extension direction.
    Type: Grant
    Filed: March 24, 2011
    Date of Patent: July 30, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Shingo Tokuda, Yoshimasa Kondo
  • Patent number: 8343431
    Abstract: The honeycomb filter is constructed as a diesel particulate filter having a filtration function for filtering out the particulate matter included in an exhaust emission of a diesel engine. The honeycomb filter has a honeycomb structure as a base and inlet opening cells with surface layers formed on respective inner surfaces thereof. The surface layer has zero film thickness in an inlet peripheral region. Separation vortexes are generated in the inlet peripheral regions. The zero film thickness of the surface layers in the inlet peripheral regions naturally causes non-flaking of the surface layers induced by the separation vortexes generated in the inlet peripheral regions and thereby leads to non-production of flakes. In the non-existent condition of flakes, the overall surface layers are not collapsed by collision of the flakes.
    Type: Grant
    Filed: March 8, 2010
    Date of Patent: January 1, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Shingo Tokuda, Takashi Mizutani
  • Publication number: 20110239601
    Abstract: In a plugged honeycomb structure 1A of the present invention, the PM-trapping layers 14 disposed on the surfaces of the partition walls 4 are extended up to inflow side end faces of the plugging portions 13 plugging outflow cells 3b so that adjacent PM-trapping layers 14 with the partition walls 4 and the plugging portion 13 therebetween are disposed so as to continue on the inflow side end faces of the plugging portions 13 and that the PM-trapping layers 14 extended up to the inflow side end faces of the plugging portions 13 form protruding portions 15 having a protrusion height corresponding with 0.1 to 2 times the length L of a side of the outflow cells 3b from the inflow side end faces of the plugging portions 13 toward the outside of the cell extension direction.
    Type: Application
    Filed: March 24, 2011
    Publication date: October 6, 2011
    Applicant: NGK Insulators, Ltd.
    Inventors: Shingo TOKUDA, Yoshimasa Kondo
  • Publication number: 20100247400
    Abstract: The honeycomb filter 10 is constructed as a diesel particulate filter (DPF) having a filtration function for filtering out the PM (particulate matter) included in an exhaust emission of a diesel engine. The honeycomb filter 10 has a honeycomb structure 12 as a base and inlet opening cells 16 with surface layers 26 formed on respective inner surfaces thereof. The surface layer 26 has zero film thickness in an inlet peripheral region 28. Separation vortexes are generated in the inlet peripheral regions 28. The zero film thickness of the surface layers 26 in the inlet peripheral regions 28 naturally causes non-flaking of the surface layers 26 induced by the separation vortexes generated in the inlet peripheral regions 28 and thereby leads to non-production of flakes. In the non-existent condition of flakes, the overall surface layers 26 are not collapsed by collision of the flakes.
    Type: Application
    Filed: March 8, 2010
    Publication date: September 30, 2010
    Applicant: NGK Insulators, Ltd.
    Inventors: Shingo TOKUDA, Takashi MIZUTANI
  • Patent number: 4130440
    Abstract: A self-curable inorganic composition consisting of(A) an alkali silicate as a binder,(B) about 30 to about 300% by weight, based on the solids content of the binder (A), of a hardener composed of (i) 100 parts by weight of a compound selected from the group consisting of calcium sulfite and calcium thiosulfate, (ii) about 50 to about 300 parts by weight of calcium silicate, (iii) about 40 to about 300 parts by weight of zinc oxide, and (iv) 0 to about 150 parts by weight of an aluminum-containing inorganic compound selected from the group consisting of aluminum hydroxide, alumina and hydrated alumina,(C) 0 to about 20% by weight, based on the weight of the composition in the uncured state, of another additive selected from the group consisting of coloring agents, thickeners, water repellents, curing retarders, dispersants, defoamers and levelling agents, and(D) 0 to about 80% by weight, based on the weight of the composition in the uncured state, of a filler, aggregate or reinforcing material.
    Type: Grant
    Filed: December 1, 1977
    Date of Patent: December 19, 1978
    Assignee: Osaka Soda Co., Ltd.
    Inventors: Shinji Nose, Shingo Tokuda
  • Patent number: 4119508
    Abstract: A method of purifying the raw brine used in the elecrolysis of the aqueous NaCl or KCl solution by removing the Mg and Ca ions from said brine, which comprises contacting said brine with a member selected from the group consisting of(a) the chelate-forming water-insoluble resins capable of forming an intramolecular complex with the Mg and Ca ions, said resins being selected from the class consisting of the styrene-butadiene copolymer resins containing the group >N--CH.sub.2 COOH, the epichlorohydrin polymer resins containing the group >N--CH.sub.2 COOH, the N-phenyl glycine-glycidyl methacrylate copolymer resins containing the group >N--CH.sub.2 COCH and the styrene-divinylbenzene copolymer resins containing the group >N--CH.sub.2 COOH; and(b) the water-insoluble adsorbent solids adsorptively supporting a chelate-forming compound selected from the group consisting of the aminoacetic acids containing at least one >N--CH.sub.
    Type: Grant
    Filed: June 9, 1977
    Date of Patent: October 10, 1978
    Assignee: Osaka Soda Co. Ltd.
    Inventors: Noriyuki Yokota, Shingo Tokuda, Yoshiro Ito, Kenji Itaya
  • Patent number: 4060465
    Abstract: A method of purifying the raw brine used in the electrolysis of the aqueous NaCl or KCl solution by removing the Mg and Ca ions from said brine, which comprises contacting said brine with a member selected from the group consisting ofA. the chelate-forming water-insoluble resins capable of forming an intramolecular complex with the Mg and Ca ions said resins being selected from the class consisting of the styrene-butadiene copolymer resins containing the group .ltoreq.N--CH.sub.2 COOH, the epichlorohydrin polymer resins containing the group >N--CH.sub.2 COOH, the N-phenyl glycine-glycidyl methacrylate copolymer resins containing the group >N--CH.sub.2 COOH and the styrene-divinylbenzene copolymer resins containing the group >N--CH.sub.2 COOH; andB. the water-insoluble adsorbent solids adsorptively supporting a chelate-forming compound selected from the group consisting of the aminoacetic acids containing at least one >N--CH.sub.
    Type: Grant
    Filed: December 10, 1975
    Date of Patent: November 29, 1977
    Assignee: Osaka Soda Co. Ltd.
    Inventors: Noriyuki Yokota, Shingo Tokuda, Yoshiro Ito, Kenji Itaya