Patents by Inventor Shinichiro Imura
Shinichiro Imura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9935323Abstract: A fuel cell module includes a first fuel cell layer and second fuel cell layer. Each fuel cell layer includes a plurality of membrane electrode assemblies arranged in a planar shape. Each membrane electrode assembly includes an electrolyte membrane, an anode disposed on one surface of the electrolyte membrane, and a cathode disposed on the other surface of the electrolyte membrane. Each fuel cell layer also includes interconnectors each of which electrically connects the anode of one of adjacent membrane electrode assemblies to the cathode of the other. The first fuel cell layer and second fuel cell layer are arranged so that one polarity of each membrane electrode assembly of the first fuel cell layer is opposed to the same polarity of each membrane electrode assembly of the second fuel cell layer.Type: GrantFiled: February 18, 2015Date of Patent: April 3, 2018Assignee: SANYO ELECTRIC CO., LTD.Inventors: Shinichiro Imura, Takashi Yasuo
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Patent number: 9935327Abstract: Composite members, a fuel cell and manufacturing method, where the composite members are mounted on a base and comprise a first insulator and a second insulator layered on either side of an interconnector, exposed in a chamfered portion on opposite corners. Between a pair of the composite members is formed an electrolyte film. An anode is formed so as to cover the anode surface of the electrolyte film and an anode-side protrusion. The anode formed at the top of anode-side protrusion is stripped, forming a flat exposed surface on the top of the anode-side protrusion. A cathode is formed so as to cover the cathode surface of the electrolyte film and a cathode-side protrusion. The cathode formed on the top of the cathode-side protrusion is stripped using a spatula, a blade, etc., forming a flat exposed surface on the top of the cathode-side protrusion.Type: GrantFiled: March 14, 2012Date of Patent: April 3, 2018Assignee: SANYO Electric Co., Ltd.Inventor: Shinichiro Imura
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Publication number: 20170373329Abstract: A fuel cell includes a membrane electrode assembly, an anode gas diffusion layer, and a cathode gas diffusion layer, a pair of separators for clamping a laminate made up of the membrane electrode assembly, the anode gas diffusion layer and cathode gas diffusion layer, and a frame that is formed from thermosetting resin and disposed between the separators to surround a periphery of the laminate. At least one of the anode gas diffusion layer and cathode gas diffusion layer is formed from a composite of thermoplastic resin and conductive particles, and includes a protrusion that protrudes beyond a level of a surface of the frame which faces one of the pair of separators in a state that the laminate is not clamped between the separators under a predetermined pressure.Type: ApplicationFiled: September 7, 2017Publication date: December 28, 2017Inventors: TAKESHI MINAMIURA, TAKASHI YASUO, TSUTOMU KAWASHIMA, HIROAKI SUZUKI, MIYUKI YOSHIMOTO, SHINICHIRO IMURA
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FUEL CELL GAS DIFFUSION LAYER, FUEL CELL, AND METHOD FOR MANUFACTURING FUEL CELL GAS DIFFUSION LAYER
Publication number: 20170179498Abstract: A fuel cell gas diffusion layer includes: a porous layer containing conductive particles and binder resin as primary components; a groove-shaped fluid flow path provided on one of main surfaces of the porous layer; and a conductive wire portion extending along the one of the main surfaces and a surface of the fluid flow path, the conductive wire portion being a layered collection of a plurality of conductive fibers which has pores.Type: ApplicationFiled: March 1, 2017Publication date: June 22, 2017Inventors: MASASHI SHOJI, TSUTOMU KAWASHIMA, SHINICHIRO IMURA, KEIICHI KONDOU -
Publication number: 20170162883Abstract: A fuel cell module includes a first fuel cell layer and second fuel cell layer. Each fuel cell layer includes a plurality of membrane electrode assemblies arranged in a planar shape. Each membrane electrode assembly includes an electrolyte membrane, an anode disposed on one surface of the electrolyte membrane, and a cathode disposed on the other surface of the electrolyte membrane. Each fuel cell layer also includes interconnectors each of which electrically connects the anode of one of adjacent membrane electrode assemblies to the cathode of the other. The first fuel cell layer and second fuel cell layer are arranged so that one polarity of each membrane electrode assembly of the first fuel cell layer is opposed to the same polarity of each membrane electrode assembly of the second fuel cell layer.Type: ApplicationFiled: February 18, 2015Publication date: June 8, 2017Inventors: SHINICHIRO IMURA, TAKASHI YASUO
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Publication number: 20170162878Abstract: A first porous layer includes a fluid flow path that has a groove-shape and has an opening in one main surface of the first porous layer. A second porous layer is disposed on the other main surface of the first porous layer. A proportion of an area occupied by conductive fibers per unit area in a cross-sectional surface of the first porous layer is smaller than a proportion of an area occupied by conductive fibers per unit area in a cross-sectional surface of the second porous layer. The second porous layer is exposed in a part of a surface of the fluid flow path.Type: ApplicationFiled: February 16, 2017Publication date: June 8, 2017Inventors: SHINICHIRO IMURA, TSUTOMU KAWASHIMA, MASASHI SHOJI
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Patent number: 9318754Abstract: Methods, systems, and articles relating to enhanced bonding of layers in a planar fuel cell. A planar fuel cell having a composite layer is bonded to an outer layer (e.g., a fuel or fluid manifold) using intrusions that extend through an electrolyte layer and into an underlying layer (e.g., a substrate component or a current-collector component).Type: GrantFiled: August 28, 2012Date of Patent: April 19, 2016Assignees: Intelligent Energy Limited, Sanyo Electric Co., Ltd.Inventors: Paul Sobejko, Shinichiro Imura, David Lo, Goro Fujita, Takashi Yasuo, Alexey Demykin, Robert J. Porter
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Patent number: 8900774Abstract: A fuel cell layer includes a plurality of membrane electrode assemblies disposed in a planar array arrangement and an interconnector for electrically coupling an anode catalyst layer of one of adjacent membrane electrode assemblies to a cathode catalyst layer of the other of the adjacent membrane electrode assemblies. Each membrane electrode assembly includes an electrolyte membrane, the anode catalyst layer provided on one face of the electrolyte member and the cathode catalyst layer provided on the other face of the electrolyte membrane in such a manner that at least part of which is disposed counter to the anode catalyst layer. The interconnector is formed of at least one of a material constituting the anode catalyst layer and a material constituting the cathode catalyst layer.Type: GrantFiled: March 25, 2010Date of Patent: December 2, 2014Assignees: Sanyo Electric Co., Ltd., Societe BICInventors: Shinichiro Imura, Jeremy Schrooten, Gerard F. McLean, Jean-Louis Iaconis, Martin Lagroix
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Publication number: 20140234745Abstract: Methods, systems, and articles relating to enhanced bonding of layers in a planar fuel cell. A planar fuel cell having a composite layer is bonded to an outer layer (e.g., a fuel or fluid manifold) using intrusions that extend through an electrolyte layer and into an underlying layer (e.g., a substrate component or a current-collector component).Type: ApplicationFiled: August 28, 2012Publication date: August 21, 2014Inventors: Paul Sobejko, Shinichiro Imura, David Lo, Goro Fujita, Takashi Yasuo, Alexey Demykin, Robert J. Porter
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Patent number: 8685585Abstract: In a planar-array cell structure, an area required by interconnectors is reduced and a fuel cell is made further compact. A connection part which connects adjacent cells in series is provided within a sealing member provided in a peripheral edge part of an electrolyte membrane where multiple cells are formed in a planar arrangement. For each cell, an anode terminal of a current collector is disposed counter to a cathode terminal of the current collector via the electrolyte membrane. The connection part penetrates the electrolyte membrane and connects the anode terminal of one of the adjacent cells to the cathode terminal of the other of the adjacent cells.Type: GrantFiled: February 27, 2008Date of Patent: April 1, 2014Assignee: Sanyo Electric Co., Ltd.Inventors: Shinichiro Imura, Takashi Yasuo
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Publication number: 20130337362Abstract: Producing a fuel cell including preparing a plurality of composite units each including an interconnector sandwiched between a first insulating layer and a second insulating layer, forming a groove extending substantially parallel to a direction in which the interconnector extends, in which the first insulating layer and the second insulating layer each have an upper surface and a lower surface and the groove is formed either in the upper surface of the first insulating layer or the lower surface of the second insulating layer or in both the upper surface of the first insulating layer and the lower surface of the second insulating layer. The method further includes spacing the plurality of composite units such that the first insulating layer and the second insulating layer of the composite units adjacent to each other face each other; forming an electrolyte membrane between two of the composite units adjacent to each other.Type: ApplicationFiled: March 7, 2012Publication date: December 19, 2013Applicant: SANYO ELECTRIC CO., LTD.Inventor: Shinichiro Imura
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Publication number: 20130337361Abstract: Composite members, a fuel cell and manufacturing method, where the composite members are mounted on a base and comprise a first insulator and a second insulator layered on either side of an interconnector, exposed in a chamfered portion on opposite corners. Between a pair of the composite members is formed an electrolyte film. An anode is formed so as to cover the anode surface of the electrolyte film and an anode-side protrusion. The anode formed at the top of anode-side protrusion is stripped, forming a flat exposed surface on the top of the anode-side protrusion. A cathode is formed so as to cover the cathode surface of the electrolyte film and a cathode-side protrusion. The cathode formed on the top of the cathode-side protrusion is stripped using a spatula, a blade, etc., forming a flat exposed surface on the top of the cathode-side protrusion.Type: ApplicationFiled: March 14, 2012Publication date: December 19, 2013Applicant: SANYO ELECTRIC CO., LTD.Inventor: Shinichiro Imura
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Publication number: 20130260284Abstract: A cartridge holder houses a fuel cartridge between a first flat plate and a second flat plate, one each side of which is connected by a joining section, in a detachable manner. A fuel cell module and a second fuel cell module are fixed to the outer surface of the first flat plate and the outer surface of the second flat plate, respectively. As the fuel cartridge is housed in the cartridge holder, the first flat plate and the second flat plate are pressed against and then attached firmly to the outer surfaces of the fuel cartridge.Type: ApplicationFiled: March 30, 2012Publication date: October 3, 2013Applicants: SOCIETE BIC, SANYO Electric Co., Ltd.Inventors: Shinichiro Imura, Jean-Louis Iaconis, Benjamin Tam
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Patent number: 8304142Abstract: A Direct Methanol Fuel Cell (DMFC) is provided in which the structure is simplified and the thickness is reduced without impairing diffusibility of fuel, air and generated products. An anode catalyst layer and a cathode catalyst layer sandwich an electrolyte membrane. Liquid fuel stored in a fuel chamber is directly supplied to the anode catalyst layer. Current collectors are respectively provided adjacent to the anode catalyst layer and the cathode catalyst layer. Each of the current collectors is formed of a flat conductive sheet in which a plurality of fine pores is provided to extend through the current collector in a direction substantially perpendicular to the planar direction. A part or the entirety of each current collector is embedded in a respective catalyst layer, and the sides of each current collector defining the pores are tapered with respect to a direction substantially perpendicular to the planar direction of the catalyst layer in which the current collector is embedded.Type: GrantFiled: June 14, 2011Date of Patent: November 6, 2012Assignee: Sanyo Electric Co., Ltd.Inventor: Shinichiro Imura
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Patent number: 8071258Abstract: A fuel cell which can utilize the fuel in its fuel reservoir to the fullest possible extent. The fuel cell includes: an electrolyte layer; a first electrode which is provided on one surface of the electrolyte layer and to which a liquid fuel is supplied; and a second electrode which is provided on the other surface of the electrolyte layer and to which an oxidant is supplied. The fuel cell further includes: a fuel chamber which is provided next to the first electrode and stores the liquid fuel; a fuel reservoir which is provided next to the fuel chamber and stores the liquid fuel to be refilled into the fuel chamber; a selectively permeable unit which is provided between the fuel chamber and the fuel reservoir and is permeable to the liquid fuel; and an osmotic pressure generating source which dissolves in a liquid stored in the fuel chamber and does not permeate the selectively permeable unit.Type: GrantFiled: March 9, 2007Date of Patent: December 6, 2011Assignee: Sanyo Electric Co., Ltd.Inventors: Shinichiro Imura, Takashi Yasuo
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Publication number: 20110244356Abstract: A DMFC is provided in which the structure is simplified and the thickness is reduced without impairing diffusibility of fuel, air and generated products. An anode catalyst layer and a cathode catalyst layer sandwich an electrolyte membrane. Liquid fuel stored in a fuel chamber is directly supplied to the anode catalyst layer. Current collectors are respectively provided adjacent to the anode catalyst layer and the cathode catalyst layer. Each of the current collectors is formed of a flat conductive sheet in which a plurality of fine pores are provided to extend through the current collector in a direction substantially perpendicular to the planar direction.Type: ApplicationFiled: June 14, 2011Publication date: October 6, 2011Applicant: Sanyo Electric Co., Ltd.Inventor: Shinichiro Imura
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Publication number: 20110236785Abstract: A fuel cell layer includes a plurality of membrane electrode assemblies disposed in a planar array arrangement and an interconnector for electrically coupling an anode catalyst layer of one of adjacent membrane electrode assemblies to a cathode catalyst layer of the other of the adjacent membrane electrode assemblies. Each membrane electrode assembly includes an electrolyte membrane, the anode catalyst layer provided on one face of the electrolyte member and the cathode catalyst layer provided on the other face of the electrolyte membrane in such a manner that at least part of which is disposed counter to the anode catalyst layer. The interconnector is formed of at least one of a material constituting the anode catalyst layer and a material constituting the cathode catalyst layer.Type: ApplicationFiled: March 25, 2010Publication date: September 29, 2011Applicants: Angstrom Power Incorporated, Sanyo Electric Co., Ltd.Inventors: Shinichiro Imura, Jeremy Schrooten, Gerard F. McLean, Jean-Louis Iaconis, Martin Lagroix
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Patent number: 8007952Abstract: A DMFC is provided in which the structure is simplified and the thickness is reduced without impairing diffusibility of fuel, air and generated products. An anode catalyst layer and a cathode catalyst layer sandwich an electrolyte membrane. Liquid fuel stored in a fuel chamber is directly supplied to the anode catalyst layer. Current collectors are respectively provided adjacent to the anode catalyst layer and the cathode catalyst layer. Each of the current collectors is formed of a flat conductive sheet in which a plurality of fine pores are provided to extend through the current collector in a direction substantially perpendicular to the planar direction.Type: GrantFiled: March 26, 2007Date of Patent: August 30, 2011Assignee: Sanyo Electric Co., Ltd.Inventor: Shinichiro Imura
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Patent number: 7875405Abstract: A membrane electrode assembly is used for a planer type fuel cell. The membrane electrode assembly includes an electrolyte membrane, anodes and cathodes disposed counter to the anodes. Ends of current collectors are connected to one side of the anodes, respectively. Ends of current collectors are connected to one side of the cathodes, respectively. On a cathode side, the current collectors are provided in positions opposed respectively to the insulators provided on an anode side with the electrolyte membrane interposed in between. A cathode-side current collection and an anode-side current collector are connected by an interconnector, and adjacent cells are electrically connected in series with each other.Type: GrantFiled: May 23, 2008Date of Patent: January 25, 2011Assignee: Sanyo Electric Co., Ltd.Inventors: Shinichiro Imura, Takashi Yasuo
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Patent number: 7754365Abstract: A membrane electrode assembly includes an electrolyte membrane, an anode disposed on one face of the electrolyte membrane, and a cathode disposed on the other face of the electrolyte membrane. The electrolyte membrane has a non-electrode-forming region where the cathode is not disposed on the surface of the non-electrode-forming region and an electrode-forming region where the cathode is disposed on the surface of the electrode-forming region. The non-electrode-forming region has a thin membrane region where the membrane is thinner than that in the electrode-forming region. The drop in power generation efficiency by water generated at the cathodes is prevented.Type: GrantFiled: March 6, 2008Date of Patent: July 13, 2010Assignee: Sanyo Electric Co., Ltd.Inventors: Makoto Fukushima, Takashi Yasuo, Shinichiro Imura