Patents by Inventor Shinichiro TABATA

Shinichiro TABATA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210262073
    Abstract: A steel member according to an aspect of the present invention has a predetermined chemical composition, in which a metallographic structure includes, by a volume %, 60.0% to 85.0% of martensite, 10.0% to 30.0% of bainite, 5.0% to 15.0% of residual austenite, and 0% to 4.0% of a remainder in microstructure. A length of a maximum minor axis of the residual austenite is 30 nm or longer. A number density of a carbide which exist in the steel member and has a circle equivalent diameter of 0.1 ?m or more and an aspect ratio of 2.5 or less is 4.0×103 pieces/mm2 or less.
    Type: Application
    Filed: April 23, 2019
    Publication date: August 26, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinichiro TABATA, Yoshihiro SUWA, Kazuo HIKIDA, Kazuhisa KUSUMI
  • Patent number: 11078550
    Abstract: A method for manufacturing a quenched molding according to the present disclosure is a method including a first heat treatment process of heating a blanked steel material to a temperature higher than its Ac3 transformation point to perform austenite transformation, and then cooling to induce martensite transformation or bainite transformation, and a second heat treatment process of heating the steel material that has undergone the first heat treatment process to a temperature higher than the Ac3 transformation point to perform austenite transformation, and then cooling to induce martensite transformation. After the steel material has been heated to a temperature higher than the Ac3 transformation point in at least one process from out of the first heat treatment process or the second heat treatment process, molding is completed at a temperature higher than an Ar3 transformation point.
    Type: Grant
    Filed: November 22, 2017
    Date of Patent: August 3, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshiaki Nakazawa, Shinichiro Tabata, Kazuo Hikida, Toshiya Suzuki, Atsuo Koga, Koichi Hamada
  • Patent number: 11041225
    Abstract: A heat-treated steel sheet member having a chemical including, by mass %: C: 0.05 to 0.50%; Si: 0.50 to 5.0%; Mn: 1.5 to 4.0%; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ti: 0.01 to 0.10%; B: 0.0005 to 0.010%; Cr: optional amounts of Ni, Cu, Mo, V, Ca, Al, Nb, and REM, with the balance: Fe and impurities. The steel sheet member has a microstructure comprising: mainly martensite; and retained austenite of which a volume ratio is 5.0% or higher, a number density of retained carbide in the steel sheet member having circle-equivalent diameters of 0.1 mm or larger is 4.0×103/mm2 or lower, [(log fg0?log fg(0.02))/0.02<20.0] is satisfied when mechanical properties are measured using a sheet specimen specified in ASTM E8, a tensile strength is 1.4 GPa or higher, and a total elongation is 8.0% or higher.
    Type: Grant
    Filed: April 7, 2016
    Date of Patent: June 22, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshihiro Suwa, Shinichiro Tabata, Masafumi Azuma, Kazuo Hikida
  • Patent number: 10822680
    Abstract: A steel sheet for heat treatment having a chemical composition including, by mass %: C: 0.05 to 0.50%; Si: 0.50 to 5.0%; Mn; 1.5 to 4.0%; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ti: 0.01 to 0.10%; B: 0.0005 to 0.010%; Cr: 0 to 1.0%; Ni: 0 to 2.0%; Cu: 0 to 1.0%; Mo: 0 to 1.0%; V: 0 to 1.0%; Ca: 0 to 0.01%; Al: 0 to 1.0%; Nb: 0 to 1.0%; REM: 0 to 0.1%; and the balance: Fe and impurities, wherein a maximum height roughness Rz on a surface of the steel sheet is 3.0 to 10.0 ?m, and a number density of carbide being present in the steel sheet and having circle-equivalent diameters of 0.1 ?m or larger is 8.0×103/mm2 or lower.
    Type: Grant
    Filed: April 7, 2016
    Date of Patent: November 3, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshihiro Suwa, Shinichiro Tabata, Masafumi Azuma, Kazuo Hikida
  • Patent number: 10718033
    Abstract: A heat-treated steel material is provided having strength of 2.000 GPa or more. The heat-treated steel material includes a chemical composition represented by, in mass %: C: 0.05% to 0.30%; Si: 0.50% to 5.00%; Mn: 2.0% to 10.0%; Cr: 0.01% to 1.00%; Ti: 0.010% to 0.100%; B: 0.0020% to 0.0100%; P: 0.050% or less; S: 0.0500% or less; N: 0.0100% or less; Ni: 0% to 2.0%; each of Cu, Mo, and V: 0% to 1.0%; each of Al and Nb: 0% to 1.00%; and the balance: Fe and impurities. “4612×[C]+51×[Si]+102×[Mn]+605>2000” is satisfied. The heat-treated steel material includes a microstructure in which 90 volume % or more is formed of martensite, and a dislocation density in the martensite is equal to or more than 1.2×1016 m?2.
    Type: Grant
    Filed: May 26, 2015
    Date of Patent: July 21, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shinichiro Tabata, Kazuo Hikida, Nobusato Kojima
  • Patent number: 10662494
    Abstract: A heat-treated steel material is provided having strength of 1.800 GPa or more. The heat-treated steel material includes a chemical composition represented by, in mass %: C: 0.05% to 0.30%; Mn: 2.0% to 10.0%; Cr: 0.01% to 1.00%; Ti: 0.010% to 0.100%; B: 0.0010% to 0.0100%; Si: 0.08% or less; P: 0.050% or less; S: 0.0500% or less; N: 0.0100% or less; Ni: 0% to 2.0%; each of Cu, Mo, and V: 0% to 1.0%; each of Al and Nb: 0% to 1.00%; and the balance: Fe and impurities. “4612×[C]+102×[Mn]+605?1800” is satisfied where [C] denotes a C content and [Mn] denotes a Mn content. The heat-treated steel material includes a microstructure in which 90 volume % or more is formed of martensite, and a dislocation density in the martensite is equal to or more than 9.0×1015 m?2.
    Type: Grant
    Filed: May 26, 2015
    Date of Patent: May 26, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shinichiro Tabata, Kazuo Hikida, Nobusato Kojima
  • Patent number: 10563281
    Abstract: A heat-treated steel sheet member having a composition including, by mass %: C: 0.05 to 0.50%; Si: 0.50 to 5.0%; Mn: 1.5 to 4.0%; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ti: 0.01 to 0.10%; B: 0.0005 to 0.010%; Cr: 0 to 1.0%; Ni: 0 to 2.0%; Cu; 0 to 1.0%; Mo: 0 to 1.0%; V: 0 to 1.0%; Ca: 0 to 0.01%; Al: 0 to 1.0%; Nb: 0 to 1.0%; REM: 0 to 0.1%; and the balance: Fe and impurities. The steel sheet member has a microstructure comprising mainly martensite and retained austenite of which a volume ratio is 0.2 to 1.0%, a number density of retained carbide in the steel sheet member having circle-equivalent diameters of 0.1 mm or larger is 4.0×103/mm2 or lower, a tensile strength is 1.4 GPa or higher, and a yield ratio is 0.65 or higher.
    Type: Grant
    Filed: April 7, 2016
    Date of Patent: February 18, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshihiro Suwa, Shinichiro Tabata, Masafumi Azuma, Kazuo Hikida
  • Publication number: 20190366686
    Abstract: The present invention provides an alloyed Al plated steel sheet for hot stamping, which is a steel sheet having, on the surface, an Al—Fe alloyed layer that includes an A phase (Fe—Al-based alloy phase including 45% to 85% of Fe and 4% to 13% of Si) and has a thickness of 15 ?m or more, in which a proportion of a length occupied by the A phase in an uppermost surface of a cross section perpendicular to the surface of the steel sheet is 10% or more and 50% or less.
    Type: Application
    Filed: February 2, 2017
    Publication date: December 5, 2019
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masahiro FUDA, Jun MAKI, Soshi FUJITA, Kazuhisa KUSUMI, Shinichiro TABATA
  • Publication number: 20190338381
    Abstract: A method for manufacturing a quenched molding according to the present disclosure is a method including a first heat treatment process of heating a blanked steel material to a temperature higher than its Ac3 transformation point to perform austenite transformation, and then cooling to induce martensite transformation or bainite transformation, and a second heat treatment process of heating the steel material that has undergone the first heat treatment process to a temperature higher than the Ac3 transformation point to perform austenite transformation, and then cooling to induce martensite transformation. After the steel material has been heated to a temperature higher than the Ac3 transformation point in at least one process from out of the first heat treatment process or the second heat treatment process, molding is completed at a temperature higher than an Ar3 transformation point.
    Type: Application
    Filed: November 22, 2017
    Publication date: November 7, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yoshiaki NAKAZAWA, Shinichiro TABATA, Kazuo HIKIDA, Toshiya SUZUKI, Atsuo KOGA, Koichi HAMADA
  • Patent number: 10435761
    Abstract: A heat-treated steel material includes: a chemical composition expressed by, in mass %: C: 0.16% to 0.38%; Mn: 0.6% to 1.5%; Cr: 0.4% to 2.0%; Ti: 0.01% to 0.10%; B: 0.001% to 0.010%; Si: 0.20% or less; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ni: 0% to 2.0%; Cu: 0% to 1.0%; Mo: 0% to 1.0%; V: 0% to 1.0%; Al: 0% to 1.0%; Nb: 0% to 1.0%; REM: 0% to 0.1%; and the balance: Fe and impurities; and a structure expressed by: retained austenite: 1.5 volume % or less; and the balance: martensite.
    Type: Grant
    Filed: June 6, 2014
    Date of Patent: October 8, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shinichiro Tabata, Kazuo Hikida, Nobusato Kojima, Naomitsu Mizui
  • Patent number: 10060005
    Abstract: A high-strength hot-formed steel sheet member exhibiting both a consistent hardness and delayed-fracture resistance, and is characterized in that: the high-strength hot-formed steel sheet member has a prescribed chemical composition; the degree of Mn segregation ? (=[maximum Mn concentration (mass %) at the sheet center in the thickness direction]/[average Mn concentration (mass %) at a depth of ¼ of the total thickness of the sheet from the surface]) is less than or equal to 1.6; the steel purity value as defined in JIS G 0555 (2003) is less than or equal to 0.08%; the average grain size for prior ? grains is less than or equal to 10 ?m; and the number density of the residual carbides is less than or equal to 4×103 particles/mm2.
    Type: Grant
    Filed: March 26, 2015
    Date of Patent: August 28, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuo Hikida, Shinichiro Tabata, Nobusato Kojima, Takahiro Moriki
  • Publication number: 20180171429
    Abstract: A heat-treated steel sheet member having a chemical including, by mass %: C: 0.05 to 0.50%; Si: 0.50 to 5.0%; Mn: 1.5 to 4.0%; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ti: 0.01 to 0.10%; B: 0.0005 to 0.010%; Cr: optional amounts of Ni, Cu, Mo, V, Ca, Al, Nb, and REM, with the balance: Fe and impurities. The steel sheet member has a microstructure comprising: mainly martensite; and retained austenite of which a volume ratio is 5.0% or higher, a number density of retained carbide in the steel sheet member having circle-equivalent diameters of 0.1 mm or larger is 4.0×103/mm2 or lower, [(log fg0?log fg(0.02))/0.02<20.0] is satisfied when mechanical properties are measured using a sheet specimen specified in ASTM E8, a tensile strength is 1.4 GPa or higher, and a total elongation is 8.0% or higher.
    Type: Application
    Filed: April 7, 2016
    Publication date: June 21, 2018
    Inventors: Yoshihiro SUWA, Shinichiro TABATA, Masafumi AZUMA, Kazuo HIKIDA
  • Publication number: 20180135145
    Abstract: A heat-treated steel sheet member having a composition including, by mass %: C: 0.05 to 0.50%; Si: 0.50 to 5.0%; Mn: 1.5 to 4.0%; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ti: 0.01 to 0.10%; B: 0.0005 to 0.010%; Cr: 0 to 1.0%; Ni: 0 to 2.0%; Cu; 0 to 1.0%; Mo: 0 to 1.0%; V: 0 to 1.0%; Ca: 0 to 0.01%; Al: 0 to 1.0%; Nb: 0 to 1.0%; REM: 0 to 0.1%; and the balance: Fe and impurities. The steel sheet member has a microstructure comprising mainly martensite and retained austenite of which a volume ratio is 0.2 to 1.0%, a number density of retained carbide in the steel sheet member having circle-equivalent diameters of 0.1 mm or larger is 4.0×103/mm2 or lower, a tensile strength is 1.4 GPa or higher, and a yield ratio is 0.65 or higher.
    Type: Application
    Filed: April 7, 2016
    Publication date: May 17, 2018
    Inventors: Yoshihiro SUWA, Shinichiro TABATA, Masafumi AZUMA, Kazuo HIKIDA
  • Publication number: 20180135155
    Abstract: A steel sheet for heat treatment having a chemical composition including, by mass %: C: 0.05 to 0.50%; Si: 0.50 to 5.0%; Mn; 1.5 to 4.0%; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ti: 0.01 to 0.10%; B: 0.0005 to 0.010%; Cr: 0 to 1.0%; Ni: 0 to 2.0%; Cu: 0 to 1.0%; Mo: 0 to 1.0%; V: 0 to 1.0%; Ca: 0 to 0.01%; Al: 0 to 1.0%; Nb: 0 to 1.0%; REM: 0 to 0.1%; and the balance: Fe and impurities, wherein a maximum height roughness Rz on a surface of the steel sheet is 3.0 to 10.0 ?m, and a number density of carbide being present in the steel sheet and having circle-equivalent diameters of 0.1 ?m or larger is 8.0×103/mm2 or lower.
    Type: Application
    Filed: April 7, 2016
    Publication date: May 17, 2018
    Inventors: Yoshihiro SUWA, Shinichiro TABATA, Masafumi AZUMA, Kazuo HIKIDA
  • Publication number: 20170096724
    Abstract: A high-strength hot-formed steel sheet member exhibiting both a consistent hardness and delayed-fracture resistance, and is characterized in that: the high-strength hot-formed steel sheet member has a prescribed chemical composition; the degree of Mn segregation ? (=[maximum Mn concentration (mass %) at the sheet center in the thickness direction]/[average Mn concentration (mass %) at a depth of ¼ of the total thickness of the sheet from the surface]) is less than or equal to 1.6; the steel purity value as defined in JIS G 0555 (2003) is less than or equal to 0.08%; the average grain size for prior ? grains is less than or equal to 10 ?m; and the number density of the residual carbides is less than or equal to 4×103 particles/mm2.
    Type: Application
    Filed: March 26, 2015
    Publication date: April 6, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuo HIKIDA, Shinichiro TABATA, Nobusato KOJIMA, Takahiro MORIKI
  • Publication number: 20170081742
    Abstract: The present invention provides a heat-treated steel material having strength of 2.000 GPa or more with obtaining excellent toughness and weldability. The heat-treated steel material includes a chemical composition represented by, in mass %: C: 0.05% to 0.30%; Si: 0.50% to 5.00%; Mn: 2.0% to 10.0%; Cr: 0.01% to 1.00%; Ti: 0.010% to 0.100%; B: 0.0020% to 0.0100%; P: 0.050% or less; S: 0.0500% or less; N: 0.0100% or less; Ni: 0% to 2.0%; each of Cu, Mo, and V: 0% to 1.0%; each of Al and Nb: 0% to 1.00%; and the balance: Fe and impurities. “4612×[C]+51×[Si]+102×[Mn]+605?2000” is satisfied where [C] denotes a C content, [Si] denotes a Si content, and [Mn] denotes a Mn content. The heat-treated steel material includes a microstructure in which 90 volume % or more is formed of martensite, and a dislocation density in the martensite is equal to or more than 1.2×1016 m?2.
    Type: Application
    Filed: May 26, 2015
    Publication date: March 23, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shinichiro TABATA, Kazuo HIKIDA, Nobusato KOJIMA
  • Publication number: 20170081741
    Abstract: The present invention provides a heat-treated steel material having strength of 1.800 GPa or more with obtaining excellent toughness and weldability. The heat-treated steel material includes a chemical composition represented by, in mass %: C: 0.05% to 0.30%; Mn: 2.0% to 10.0%; Cr: 0.01% to 1.00%; Ti: 0.010% to 0.100%; B: 0.0010% to 0.0100%; Si: 0.08% or less; P: 0.050% or less; S: 0.0500% or less; N: 0.0100% or less; Ni: 0% to 2.0%; each of Cu, Mo, and V: 0% to 1.0%; each of Al and Nb: 0% to 1.00%; and the balance: Fe and impurities. “4612×[C]+102×[Mn]+605?1800” is satisfied where [C] denotes a C content and [Mn] denotes a Mn content. The heat-treated steel material includes a microstructure in which 90 volume % or more is formed of martensite, and a dislocation density in the martensite is equal to or more than 9.0×1015 m?2.
    Type: Application
    Filed: May 26, 2015
    Publication date: March 23, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shinichiro TABATA, Kazuo HIKIDA, Nobusato KOJIMA
  • Publication number: 20170073792
    Abstract: A hot-formed steel sheet member having a chemical composition includes, in terms of mass %, from 0.08 to 0.16% of C, 0.19% or less of Si, from 0.40 to 1.50% of Mn, 0.02% or less of P, 0.01% or less of S, from 0.01 to 1.0% of sol. Al, 0.01% or less of N, from 0.25 to 3.00% of Cr, from 0.01 to 0.05% of Ti, from 0.001 to 0.01% of B, and a reminder consisting of Fe and impurities, wherein a total volume fraction of martensite, tempered martensite, and bainite is 50% or more, and a volume fraction of ferrite is 3% or less, an average grain size of prior ? grains is 10 ?m or less, and a number density of residual carbides which are present is 4×103 per mm2 or less.
    Type: Application
    Filed: May 15, 2015
    Publication date: March 16, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuo HIKIDA, Nobusato KOJIMA, Shinichiro TABATA
  • Publication number: 20160102380
    Abstract: A heat-treated steel material includes: a chemical composition expressed by, in mass %: C: 0.16% to 0.38%; Mn: 0.6% to 1.5%; Cr: 0.4% to 2.0%; Ti: 0.01% to 0.10%; B: 0.001% to 0.010%; Si: 0.20% or less; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ni: 0% to 2.0%; Cu: 0% to 1.0%; Mo: 0% to 1.0%; V: 0% to 1.0%; Al: 0% to 1.0%; Nb: 0% to 1.0%; REM: 0% to 0.1%; and the balance: Fe and impurities; and a structure expressed by: retained austenite: 1.5 volume % or less; and the balance: martensite.
    Type: Application
    Filed: June 6, 2014
    Publication date: April 14, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shinichiro TABATA, Kazuo HIKIDA, Nobusato KOJIMA, Naomitsu MIZUI