Patents by Inventor Shinichiroh Satoh

Shinichiroh Satoh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230211550
    Abstract: A liquid fabrication applied to a layer of powder containing an inorganic particle, wherein the liquid fabrication has a powder contact angle with the inorganic particle of 50 degrees or greater and satisfies the following relationship 1: ?cos?/??1.5 m/s, where ? represents the powder contact angle, ? represents a surface tension in mN/m of the liquid fabrication at 23 degrees C., and ? represents a viscosity in mPa·s of the liquid fabrication at 25 degrees C.
    Type: Application
    Filed: January 3, 2023
    Publication date: July 6, 2023
    Applicant: Ricoh Company, Ltd.
    Inventors: Koji TAKIMOTO, Shinichiroh Satoh, Keisuke Shiba, Yuki Shingai, Noriaki Okada, Yuji Nagatomo, Tomoki Kai, Hisataka Takagi, Yoichi Ito, Tsuyoshi Arao, Takashi Matsumura, Tomomi Akieda
  • Publication number: 20230036748
    Abstract: Provided is a three-dimensional object producing method that includes applying an object forming liquid to powder including a base material and an organic material to form a solidified product, and removing the powder deposited on the solidified product from the solidified product using a powder removal liquid including an organic solvent. The following formulae are satisfied RED of non-forming part<1.20 and RED of forming part>0.55. The forming part is a portion of the powder to which the object forming liquid is applied and RED of the forming part is a distance between HSP of the forming part and HSP of the organic solvent. The non-forming part is a portion of the powder to which the object forming liquid is not applied and RED of the non-forming part is a distance between HSP of the non-forming part and HSP of the organic solvent.
    Type: Application
    Filed: September 19, 2022
    Publication date: February 2, 2023
    Applicant: Ricoh Company, Ltd.
    Inventors: Kohsuke Miyazaki, Hiroyuki Naito, Takumi Yokoyama, Junjiroh Sogame, Shinichiroh Satoh, Naoki Oya, Katsuhiko Fujii
  • Publication number: 20220305557
    Abstract: Provided is an object producing method including a powder layer forming step of forming a layer of a powder containing sinterable particles, an object forming liquid applying step of applying an object forming liquid to the layer of the powder to form an object forming region, and a sintering inhibiting liquid applying step of applying a sintering inhibiting liquid to the layer of the powder to form a sintering inhibited region in which sintering of the particles is inhibited, and includes a layer laminating step of sequentially repeating these steps to form a laminate. The object forming region and the sintering inhibited region adjoin each other. The sintering inhibiting liquid contains a first resin. The sintering inhibited region contains the first resin or a second resin derived from the first resin. A predicted amount of a residue calculated by a predetermined method is 800 ppm or greater.
    Type: Application
    Filed: March 12, 2022
    Publication date: September 29, 2022
    Applicant: Ricoh Company, Ltd.
    Inventors: Shinichiroh SATOH, Naoki Oya
  • Publication number: 20220282080
    Abstract: Provided is an object forming liquid containing a resin containing at least one structural unit selected from the group consisting of a structural unit represented by a predetermined structural formula (1) and a structural unit represented by a predetermined structural formula (2), and an organic solvent, and substantially free of water. The object forming liquid is applied to a layer of a powder containing metal particles.
    Type: Application
    Filed: March 3, 2022
    Publication date: September 8, 2022
    Applicant: Ricoh Company, Ltd.
    Inventors: Yuki SHINGAI, Shinichiroh Satoh
  • Patent number: 11426929
    Abstract: Provided is a powder material for producing a three-dimensional object including: a base material; a resin; and resin particles, wherein an amount W (mass %) of carbon remaining in the powder material after heating in a vacuum of 10?2 Pa or lower at 450 degrees C. for 2 hours satisfies the following formula: W (mass %)<0.9/M, where M represents the specific gravity of the base material.
    Type: Grant
    Filed: July 1, 2020
    Date of Patent: August 30, 2022
    Assignee: RICOH COMPANY, LTD.
    Inventors: Junjiroh Sogame, Kohsuke Miyazaki, Takumi Yokoyama, Shinichiroh Satoh, Takafumi Sasaki, Osamu Mizuta, Hiroyuki Miyata, Naoki Oya
  • Publication number: 20220112329
    Abstract: A three-dimensional object producing method including: forming a powder material layer with a powder material for three-dimensional object formation, where the powder material includes a base material and a resin including a reactive functional group; and applying a curing liquid to the powder material layer to form a cured product, where the curing liquid contains a curing agent capable of forming a covalent bond with the reactive functional group, wherein the curing agent includes an aliphatic compound having two or more isocyanate groups at a molecular terminal thereof.
    Type: Application
    Filed: December 23, 2021
    Publication date: April 14, 2022
    Applicant: Ricoh Copany, Ltd.
    Inventors: Shinichiroh Satoh, Naoki Oya, Takumi Yokoyama, Junjiroh Sogame, Kohsuke Miyazaki
  • Publication number: 20210292511
    Abstract: Provided is a three-dimensional object producing method including a solidified product forming step of applying an object forming liquid to a powder containing a base material and an organic material, to form a solidified product, wherein the object forming liquid contains a compound that can develop a reactively active group by application of energy.
    Type: Application
    Filed: March 9, 2021
    Publication date: September 23, 2021
    Applicant: Ricoh Company, Ltd.
    Inventor: Shinichiroh SATOH
  • Patent number: 11123922
    Abstract: A method of manufacturing a solid freeform fabrication object includes forming a fabrication layer containing a solid freeform fabrication material containing a powder material, a binder material, and a solvent, forming a void in the fabrication layer in a ratio of the void of 20 percent by volume or more in the fabrication layer, curing a predetermined region in the fabrication layer by applying a curing liquid to the predetermined region to form a cured layer, and repeating laminating the cured layer.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: September 21, 2021
    Assignee: Ricoh Company, Ltd.
    Inventor: Shinichiroh Satoh
  • Patent number: 11045976
    Abstract: An apparatus for producing three-dimensional objects is provided including a bonding liquid applier and a controller. The bonding liquid applier applies a bonding liquid to a powder layer to form a bonded layer. The controller controls the bonding liquid applier to repeatedly form an (n)th bonded layer by applying a predetermined amount of the bonding liquid per unit area, in multiple times, to a new bonding region in an (n)th powder layer, below which an (n?1)th bonded layer does not exist, and applying the predetermined amount of the bonding liquid per unit area, in a smaller number of times than the multiple times, to an existing bonding region in the (n)th powder layer, below which the (n?1)th bonded layer exists, while increasing a numeral (n) representing an integer of 1 and above in increment of 1, to laminate multiple bonded layers into a three-dimensional object.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: June 29, 2021
    Assignee: Ricoh Company, Ltd.
    Inventors: Takafumi Sasaki, Shinichiroh Satoh
  • Publication number: 20210001543
    Abstract: Provided is a powder material for producing a three-dimensional object including: a base material; a resin; and resin particles, wherein an amount W (mass %) of carbon remaining in the powder material after heating in a vacuum of 10?2 Pa or lower at 450 degrees C. for 2 hours satisfies the following formula: W (mass %)<0.9/M, where M represents the specific gravity of the base material.
    Type: Application
    Filed: July 1, 2020
    Publication date: January 7, 2021
    Inventors: Junjiroh SOGAME, Kohsuke Miyazaki, Takumi Yokoyama, Shinichiroh Satoh, Takafumi Sasaki, Osamu Mizuta, Hiroyuki Miyata, Naoki Oya
  • Publication number: 20200114577
    Abstract: A method of manufacturing a solid freeform fabrication object includes forming a fabrication layer containing a solid freeform fabrication material containing a powder material, a binder material, and a solvent, forming a void in the fabrication layer in a ratio of the void of 20 percent by volume or more in the fabrication layer, curing a predetermined region in the fabrication layer by applying a curing liquid to the predetermined region to form a cured layer, and repeating laminating the cured layer.
    Type: Application
    Filed: October 11, 2019
    Publication date: April 16, 2020
    Inventor: Shinichiroh Satoh
  • Patent number: 10265769
    Abstract: A three-dimensional fabricating apparatus includes a fabrication chamber, a supply chamber, a flattening unit, and a controller. In the fabrication chamber, powder is layered to form a powder layer and bonded together in a desired shape to form a layered fabrication object. The supply chamber stores the powder. The flattening unit is reciprocally movable above the supply chamber and the fabrication chamber, to transfer the powder and flatten the powder in the fabrication chamber to form the powder layer. The controller is configured to control the flattening unit to move in a first direction to transfer and supply the powder from the supply chamber to the fabrication chamber. The controller is configured to control the flattening unit to move in a second direction opposite the first direction to form the powder layer and transfer an unused portion of the powder from the fabrication chamber to the supply chamber.
    Type: Grant
    Filed: October 21, 2016
    Date of Patent: April 23, 2019
    Assignee: RICOH COMPANY, LTD.
    Inventors: Shozo Sakura, Shinichiroh Satoh
  • Patent number: 10029440
    Abstract: A method is provided of fabricating a three-dimensional object by laminating layered fabrication objects. Each layered fabrication object includes bonded powder of a powder layer. The method includes forming a sacrificial fabrication object separable from the three-dimensional object via the powder below a fabrication area of a layered fabrication object having a lower surface in contact with the powder, in forming the lower surface in contact with the powder.
    Type: Grant
    Filed: February 18, 2016
    Date of Patent: July 24, 2018
    Assignee: RICOH COMPANY, LTD.
    Inventor: Shinichiroh Satoh
  • Publication number: 20170259456
    Abstract: An apparatus for producing three-dimensional objects is provided including a bonding liquid applier and a controller. The bonding liquid applier applies a bonding liquid to a powder layer to form a bonded layer. The controller controls the bonding liquid applier to repeatedly form an (n)th bonded layer by applying a predetermined amount of the bonding liquid per unit area, in multiple times, to a new bonding region in an (n)th powder layer, below which an (n?1)th bonded layer does not exist, and applying the predetermined amount of the bonding liquid per unit area, in a smaller number of times than the multiple times, to an existing bonding region in the (n)th powder layer, below which the (n?1)th bonded layer exists, while increasing a numeral (n) representing an integer of 1 and above in increment of 1, to laminate multiple bonded layers into a three-dimensional object.
    Type: Application
    Filed: February 23, 2017
    Publication date: September 14, 2017
    Applicant: RICOH COMPANY, LTD.
    Inventors: Takafumi SASAKI, Shinichiroh SATOH
  • Publication number: 20170120521
    Abstract: A three-dimensional fabricating apparatus includes a fabrication chamber, a supply chamber, a flattening unit, and a controller. In the fabrication chamber, powder is layered to form a powder layer and bonded together in a desired shape to form a layered fabrication object. The supply chamber stores the powder. The flattening unit is reciprocally movable above the supply chamber and the fabrication chamber, to transfer the powder and flatten the powder in the fabrication chamber to form the powder layer. The controller is configured to control the flattening unit to move in a first direction to transfer and supply the powder from the supply chamber to the fabrication chamber. The controller is configured to control the flattening unit to move in a second direction opposite the first direction to form the powder layer and transfer an unused portion of the powder from the fabrication chamber to the supply chamber.
    Type: Application
    Filed: October 21, 2016
    Publication date: May 4, 2017
    Applicant: RICOH COMPANY, LTD.
    Inventors: Shozo SAKURA, Shinichiroh SATOH
  • Publication number: 20160243805
    Abstract: A method is provided of fabricating a three-dimensional object by laminating layered fabrication objects. Each layered fabrication object includes bonded powder of a powder layer. The method includes forming a sacrificial fabrication object separable from the three-dimensional object via the powder below a fabrication area of a layered fabrication object having a lower surface in contact with the powder, in forming the lower surface in contact with the powder.
    Type: Application
    Filed: February 18, 2016
    Publication date: August 25, 2016
    Applicant: RICOH COMPANY, LTD.
    Inventor: Shinichiroh Satoh