Patents by Inventor Shinji Ootsuka

Shinji Ootsuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220390353
    Abstract: A metal material corrosion loss mapping method includes creating a corrosion loss prediction map by using corrosion loss data including a use period of a metal material, a plurality of environmental parameters, position coordinates of the environmental parameters on a map, topographical data of the map, and a corrosion loss of the metal material. The metal material corrosion loss mapping method includes: an environment map creation step of creating an environment map at certain mesh intervals based on the environmental parameters, the topographical data of the map, and the position coordinates of the environmental parameters; a prediction request point input step; a similarity degree calculation step; a corrosion loss prediction step; and a corrosion loss prediction map creation step of creating a corrosion loss prediction map by coloring a prediction result of the corrosion loss at the prediction request point in the mesh.
    Type: Application
    Filed: October 6, 2020
    Publication date: December 8, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Masataka OMODA, Kazuhiro NAKATSUJI, Daisuke MIZUNO, Shinji OOTSUKA
  • Patent number: 10988853
    Abstract: Stainless steel sheets including a Ni and O-containing coating on the surface that has excellent weld penetration characteristics and excellent crevice corrosion resistance, and a method for producing such stainless steel sheets. A stainless steel sheet includes a Ni and O-containing coating on a surface of the stainless steel sheet. The Ni and O-containing coating has a coating weight of greater than or equal to 0.1 g/m2 and less than or equal to 20 g/m2. The Ni and O-containing coating has a composition including, in at. %, Ni: greater than or equal to 25% and less than or equal to 60%, and O: greater than or equal to 40% and less than or equal to 70%.
    Type: Grant
    Filed: January 5, 2017
    Date of Patent: April 27, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Junichiro Hirasawa, Shin Ishikawa, Chikara Kami, Shinji Ootsuka
  • Patent number: 10316381
    Abstract: A method is provided for producing a hot-pressed member including heating a Ni-based coated steel sheet, which includes, on a surface thereof, a Zn—Ni alloy coating layer containing 13% by mass or more of Ni, in a temperature region of an Ac3 transformation point to 1200° C.; and then hot-pressing the steel sheet.
    Type: Grant
    Filed: December 2, 2013
    Date of Patent: June 11, 2019
    Assignee: JFE Steel Corporation
    Inventors: Hiroki Nakamaru, Seiji Nakajima, Tatsuya Miyoshi, Hiroyuki Masuoka, Shinji Ootsuka
  • Publication number: 20190032236
    Abstract: The present invention provides stainless steel sheets including a Ni and O-containing coating on the surface and having excellent weld penetration characteristics and excellent crevice corrosion resistance, and provides a method for producing such stainless steel sheets. A stainless steel sheet includes a Ni and O-containing coating on a surface of the stainless steel sheet. The Ni and O-containing coating has a coating weight of greater than or equal to 0.1 g/m2 and less than or equal to 20 g/m2. The Ni and O-containing coating has a composition including, in at. %, Ni: greater than or equal to 25% and less than or equal to 60%, and O: greater than or equal to 40% and less than or equal to 70%.
    Type: Application
    Filed: January 5, 2017
    Publication date: January 31, 2019
    Applicant: JFE Steel Corporation
    Inventors: Junichiro Hirasawa, Shin Ishikawa, Chikara Kami, Shinji Ootsuka
  • Patent number: 9963755
    Abstract: A hot-pressed member includes a steel sheet, a Ni-diffusion region present in a surface layer of the steel sheet, and an intermetallic compound layer and a ZnO layer which are provided in order on the Ni-diffusion region, the intermetallic compound layer corresponding to a ? phase present in a phase equilibrium diagram of a Zn—Ni alloy, wherein a spontaneous immersion potential indicated in a 0.5 M NaCl aqueous air-saturated solution at 25° C.±5° C. is ?600 to ?360 mV based on a standard hydrogen electrode.
    Type: Grant
    Filed: April 7, 2015
    Date of Patent: May 8, 2018
    Assignee: JFE Steel Corporation
    Inventors: Hiroki Nakamaru, Seiji Nakajima, Tatsuya Miyoshi, Hiroyuki Masuoka, Shinji Ootsuka
  • Patent number: 9598744
    Abstract: A method for producing a hot-pressed member includes heating a coated steel sheet, which includes, on a surface thereof, a Zn—Ni alloy coating layer containing 10% by mass or more and less than 13% by mass of Ni at a coating weight of over 50 g/m2 per side of the steel sheet, in a temperature region of an Ac3 transformation point to 1200° C. at an average heating rate of 12° C./second or more, and then hot-pressing the steel sheet.
    Type: Grant
    Filed: December 2, 2013
    Date of Patent: March 21, 2017
    Assignee: JFE Steel Corporation
    Inventors: Hiroki Nakamaru, Seiji Nakajima, Tatsuya Miyoshi, Hiroyuki Masuoka, Shinji Ootsuka
  • Patent number: 9321246
    Abstract: In order to obtain a cold rolled steel sheet having excellent press formability, a cold rolled steel sheet has, on a surface thereof, an organic-inorganic composite film containing: an organic resin; and a crystalline layered material. The organic-inorganic composite film has an average film thickness of 0.10 to 2.0 ?m and contains 0.5 part or more by weight of the crystalline layered material as a solid with respect to 100 parts by weight of a solid of the organic resin. The crystalline layered material preferably is, for example, a layered double hydroxide represented by [M2+1-xM3+x(OH)2][An?]x/n.zH2O, where: M2+ is one or more of Mg2+, Ca2+, Fe2+, Ni2+, and Zn2+; M3+ is one or more of Al3+, Fe3+, and Cr3+; and An? is one or more of OH?, CO32?, Cl?, and (SO4)2?.
    Type: Grant
    Filed: September 27, 2011
    Date of Patent: April 26, 2016
    Assignee: JFE Steel corporation
    Inventors: Katsuya Hoshino, Shinji Ootsuka, Takayoshi Yano, Tatsuya Miyoshi
  • Patent number: 9175414
    Abstract: In order to obtain a cold rolled steel sheet having excellent press formability, a cold rolled steel sheet has an inorganic film containing a crystalline layered material having an average film thickness of 10 nm to 2000 nm on a surface thereof. The crystalline layered material preferably is, for example, a layered double hydroxide represented by [M2+1?XM3+X(OH)2][An?]x/n.zH2O, where: M2+ is one or more of Mg2+, Ca2+, Fe2+, Ni2+, and Zn2+; M3+ is one or more of Al3+, Fe3+, and Cr3+; and An? is one or more of OH?, CO32?, Cl?, and (SO4)2?.
    Type: Grant
    Filed: September 28, 2011
    Date of Patent: November 3, 2015
    Assignee: JFE Steel Corporation
    Inventors: Katsuya Hoshino, Shinji Ootsuka, Takayoshi Yano
  • Publication number: 20150219549
    Abstract: A measuring apparatus is capable of measuring an amount of hydrogen penetrated into a metal. In the apparatus, a specimen formed of a metallic material has one surface exposed to a corrosive environment to serve as a penetration surface of hydrogen generated by a corrosion reaction while having the other surface as a hydrogen detection surface. On the hydrogen detection surface side, an electrochemical cell constituted of a plurality of cells is disposed. At least one of the plurality of cells is configured as a base cell to compensate for a residual current so that anodic currents detected in other cells than the base cell are compensated for based on the residual current detected in the base cell, and an amount of hydrogen penetrating from a corrosive surface side is calculated based on the compensated currents.
    Type: Application
    Filed: October 3, 2012
    Publication date: August 6, 2015
    Inventors: Shinji Ootsuka, Hiroki Nakamaru, Sakae Fujita, Tooru Tsuru
  • Publication number: 20150211127
    Abstract: A hot-pressed member includes a steel sheet, a Ni-diffusion region present in a surface layer of the steel sheet, and an intermetallic compound layer and a ZnO layer which are provided in order on the Ni-diffusion region, the intermetallic compound layer corresponding to a ? phase present in a phase equilibrium diagram of a Zn—Ni alloy, wherein a spontaneous immersion potential indicated in a 0.5 M NaCl aqueous air-saturated solution at 25° C.±5° C. is ?600 to ?360 mV based on a standard hydrogen electrode.
    Type: Application
    Filed: April 7, 2015
    Publication date: July 30, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Hiroki Nakamaru, Seiji Nakajima, Tatsuya Miyoshi, Hiroyuki Masuoka, Shinji Ootsuka
  • Patent number: 9040166
    Abstract: A hot-pressed member includes a steel sheet, a Ni-diffusion region present in a surface layer of the steel sheet, and an intermetallic compound layer and a ZnO layer which are provided in order on the Ni-diffusion region, the intermetallic compound layer corresponding to a ? phase present in a phase equilibrium diagram of a Zn—Ni alloy, wherein a spontaneous immersion potential indicated in a 0.5 M NaCl aqueous air-saturated solution at 25° C.±5° C. is ?600 to ?360 mV based on a standard hydrogen electrode.
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: May 26, 2015
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroki Nakamaru, Seiji Nakajima, Tatsuya Miyoshi, Hiroyuki Masuoka, Shinji Ootsuka
  • Patent number: 8911574
    Abstract: A method for manufacturing high-Si cold rolled steel sheets includes heating a cold rolled steel sheet with a direct flame burner (A) having an air ratio of not more than 0.89 when the temperature of the cold rolled steel sheet that is being increased is in the temperature range of not less than 300° C. and less than Ta° C., subsequently heating the cold rolled steel sheet with a direct flame burner (B) having an air ratio of not less than 0.95 when the temperature of the cold rolled steel sheet is in the temperature range of not less than Ta° C. and less than Tb° C., and subsequently soak-annealing the cold rolled steel sheet in a furnace having an atmospheric gas composition which has a dew point of not more than ?25° C. and contains 1 to 10 volume % of H2 and the balance of N2.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: December 16, 2014
    Assignee: JFE Steel Corporation
    Inventors: Shinji Ootsuka, Junichiro Hirasawa, Hideyuki Takahashi, Naoto Yoshimi, Hideki Nagano
  • Publication number: 20140216610
    Abstract: A hot-pressed member includes a steel sheet, a Ni-diffusion region present in a surface layer of the steel sheet, and an intermetallic compound layer and a ZnO layer which are provided in order on the Ni-diffusion region, the intermetallic compound layer corresponding to a ? phase present in a phase equilibrium diagram of a Zn—Ni alloy, wherein a spontaneous immersion potential indicated in a 0.5 M NaCl aqueous air-saturated solution at 25° C.±5° C. is ?600 to ?360 mV based on a standard hydrogen electrode.
    Type: Application
    Filed: December 2, 2013
    Publication date: August 7, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Hiroki Nakamaru, Seiji Nakajima, Tatsuya Miyoshi, Hiroyuki Masuoka, Shinji Ootsuka
  • Publication number: 20140216611
    Abstract: A hot-pressed member includes a steel sheet, a Ni-diffusion region present in a surface layer of the steel sheet, and an intermetallic compound layer and a ZnO layer which are provided in order on the Ni-diffusion region, the intermetallic compound layer corresponding to a ? phase present in a phase equilibrium diagram of a Zn—Ni alloy, wherein a spontaneous immersion potential indicated in a 0.5 M NaCl aqueous air-saturated solution at 25° C.±5° C. is ?600 to ?360 mV based on a standard hydrogen electrode.
    Type: Application
    Filed: December 2, 2013
    Publication date: August 7, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Hiroki Nakamaru, Seiji Nakajima, Tatsuya Miyoshi, Hiroyuki Masuoka, Shinji Ootsuka
  • Publication number: 20140147663
    Abstract: In order to obtain a cold rolled steel sheet having excellent press formability, a cold rolled steel sheet has, on a surface thereof, an organic-inorganic composite film containing: an organic resin; and a crystalline layered material. The organic-inorganic composite film has an average film thickness of 0.10 to 2.0 ?m and contains 0.5 part or more by weight of the crystalline layered material as a solid with respect to 100 parts by weight of a solid of the organic resin. The crystalline layered material preferably is, for example, a layered double hydroxide represented by [M2+1-xM3+x(OH)2] [An?]x/n.zH2O, where: M2+ is one or more of Mg2+, Ca2+, Fe2+, Ni2+, and Zn2+; M3+ is one or more of Al3+, Fe3+, and Cr3+; and An? is one or more of OH?, CO32 , Cl?, and (SO4) 2?.
    Type: Application
    Filed: September 27, 2011
    Publication date: May 29, 2014
    Applicant: JFE Steel Corporation
    Inventors: Katsuya Hoshino, Shinji Ootsuka, Takayoshi Yano, Tatsuya Miyoshi
  • Patent number: 8663816
    Abstract: A hot-pressed member includes a steel sheet, a Ni-diffusion region present in a surface layer of the steel sheet, and an intermetallic compound layer and a ZnO layer which are provided in order on the Ni-diffusion region, the intermetallic compound layer corresponding to a ? phase present in a phase equilibrium diagram of a Zn—Ni alloy, wherein a spontaneous immersion potential indicated in a 0.5 M NaCl aqueous air-saturated solution at 25° C.±5° C. is ?600 to ?360 mV based on a standard hydrogen electrode.
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: March 4, 2014
    Assignee: JFE Steel Corporation
    Inventors: Hiroki Nakamaru, Seiji Nakajima, Tatsuya Miyoshi, Hiroyuki Masuoka, Shinji Ootsuka
  • Patent number: 8623514
    Abstract: A zinc-based metal plated steel sheet is excellent in tribological properties during press forming. An oxide layer containing crystalline 3Zn(OH)2.ZnSO4.xH2O is formed on a plated surface. The oxide layer has a thickness of 10 nm or more. The crystalline oxide layer is composed of 3Zn(OH)2.ZnSO4.3-5H2O.
    Type: Grant
    Filed: December 8, 2011
    Date of Patent: January 7, 2014
    Assignee: JFE Steel Corporation
    Inventors: Yoichi Makimizu, Sakae Fujita, Naoto Yoshimi, Masahiko Tada, Shinji Ootsuka, Hiroyuki Masuoka, Katsuya Hoshino, Hiroshi Kajiyama, Masayasu Nagoshi, Wataru Tanimoto, Kyoko Fujimoto
  • Publication number: 20130260141
    Abstract: In order to obtain a cold rolled steel sheet having excellent press formability, a cold rolled steel sheet has an inorganic film containing a crystalline layered material having an average film thickness of 10 nm to 2000 nm on a surface thereof. The crystalline layered material preferably is, for example, a layered double hydroxide represented by [M2+1?XM3+X(OH)2][An?]x/n.zH2O, where: M2+ is one or more of Mg2+, Ca2+, Fe2+, Ni2+, and Zn2+; M3+ is one or more of Al3+, Fe3+, and Cr3+; and An? is one or more of OH?, CO32?, Cl?, and (SO4)2?.
    Type: Application
    Filed: September 28, 2011
    Publication date: October 3, 2013
    Applicant: JFE Steel Corporation
    Inventors: Katsuya Hoshino, Shinji Ootsuka, Takayoshi Yano
  • Publication number: 20130048157
    Abstract: A method for manufacturing high-Si cold rolled steel sheets includes heating a cold rolled steel sheet with a direct flame burner (A) having an air ratio of not more than 0.89 when the temperature of the cold rolled steel sheet that is being increased is in the temperature range of not less than 300° C. and less than Ta° C., subsequently heating the cold rolled steel sheet with a direct flame burner (B) having an air ratio of not less than 0.95 when the temperature of the cold rolled steel sheet is in the temperature range of not less than Ta° C. and less than Tb° C., and subsequently soak-annealing the cold rolled steel sheet in a furnace having an atmospheric gas composition which has a dew point of not more than ?25° C. and contains 1 to 10 volume % of H2 and the balance of N2.
    Type: Application
    Filed: March 28, 2011
    Publication date: February 28, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Shinji Ootsuka, Junichiro Hirasawa, Hideyuki Takahashi, Naoto Yoshimi, Hideki Nagano
  • Patent number: RE45821
    Abstract: A zinc-based metal plated steel sheet is excellent in tribological properties during press forming. An oxide layer containing crystalline 3Zn(OH)2·ZnSO4·xH2O is formed on a plated surface. The oxide layer has a thickness of 10 nm or more. The crystalline oxide layer is composed of 3Zn(OH)2·ZnSO4·3-5H2O.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: December 22, 2015
    Assignee: JFE Steel Corporation
    Inventors: Yoichi Makimizu, Sakae Fujita, Naoto Yoshimi, Masahiko Tada, Shinji Ootsuka, Hiroyuki Masuoka, Katsuya Hoshino, Hiroshi Kajiyama, Masayasu Nagoshi, Wataru Tanimoto, Kyoko Fujimoto