Patents by Inventor Shinjiro Saigusa
Shinjiro Saigusa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240120773Abstract: A noncontact power supply device provided with one or more coil units and a cover housing the coil units inside of it. The cover is formed by joining a first sheet arranged at one surface sides of front and back surfaces of the coil units and a second sheet arranged at the other surface sides, the first sheet is a sheet covering the one surface sides of the coil units, the second sheet is a sheet having another surface part covering the other surface sides of the coil units and side surface parts covering side surfaces, the side surface parts of the second sheet are made to abut against side surfaces of the coil units by bending boundaries with the other surface part, and outer edge parts of the side surface parts of the second sheet and outer edge parts of the first sheet are joined.Type: ApplicationFiled: September 22, 2023Publication date: April 11, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Naoki Iwata, Osamu Yamashita, Shinjiro Saigusa, Toshiya Hashimoto, Katsuya Kobayashi, Sungmin Cho
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Publication number: 20240113560Abstract: A noncontact power supply device is comprised of a plurality of coil units each having a coil for transmitting power to an object for receiving power by noncontact. Furthermore, the coil units are joined together by a bonding agent having rubbery elasticity.Type: ApplicationFiled: August 29, 2023Publication date: April 4, 2024Inventors: Osamu YAMASHITA, Naoki IWATA, Shinjiro SAIGUSA, Sungmin CHO, Katsuya KOBAYASHI, Toshiya HASHIMOTO
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Publication number: 20240097504Abstract: A noncontact power supply apparatus includes a coil unit having a coil for transmitting electric power to a power supply target by noncontact and an electromagnetic shield for reducing a leakage magnetic field of the coil. The electromagnetic shield is the laminate body in which the metal plates are laminated. A lubricant having a predetermined viscosity is applied to a contacting surface between the metal plates.Type: ApplicationFiled: September 6, 2023Publication date: March 21, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Osamu Yamashita, Naoki Iwata, Shinjiro Saigusa, Sungmin Cho, Katsuya Kobayashi, Toshiya Hashimoto
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Publication number: 20240096549Abstract: A power transmission coil unit provided with a board having at its back surface a component mounting part to which electronic components are mounted and a coil forming part at which a coil comprised of a conductor pattern is formed, a core arranged so as to abut against a back surface of the board and formed with a hole for housing the electronic components at a position facing the electronic components, and a protective member provided at a further front surface side of the power transmission coil unit than the component mounting part of the board and receiving a load applied to the power transmission coil unit. A space is formed on a back surface side of the facing portion of the protective member positioned at the location facing the component mounting part.Type: ApplicationFiled: August 29, 2023Publication date: March 21, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Osamu Yamashita, Naoki Iwata, Shinjiro Saigusa, Sungmin Cho, Katsuya Kobayashi, Toshiya Hashimoto
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Publication number: 20240088718Abstract: A power transmitting coil unit includes a board on which a coil comprised of a conductor pattern is formed and to a back surface side of which capacitors are mounted, a core arranged at a back surface side of the board and formed with a hole at a position facing the capacitors, a bottom plate arranged at a back surface side of the core, a space formed defined by a back surface of the board, a front surface of the bottom plate, and an inner circumferential surface of the hole and in which the capacitors are housed, and support member arranged in the space and supporting the board.Type: ApplicationFiled: August 23, 2023Publication date: March 14, 2024Inventors: Osamu YAMASHITA, Naoki IWATA, Shinjiro SAIGUSA, Sungmin CHO, Katsuya KOBAYASHI, Toshiya HASHIMOTO
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Publication number: 20200185150Abstract: A method for manufacturing a powder core includes: making a mixed powder of a magnetic metal powder, a lubricant, and a glass powder; making a molded body by pressing the mixed powder; removing the lubricant from the molded body; and annealing the molded body from which the lubricant has been removed.Type: ApplicationFiled: November 19, 2019Publication date: June 11, 2020Applicant: Toyota Jidosha Kabushiki KaishaInventors: Naoki Iwata, Shinjiro Saigusa, Masafumi Suzuki, Minoru Nakamura
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Patent number: 10497500Abstract: A powder magnetic core having excellent specific resistance or strength. The powder magnetic core has soft magnetic particles, first coating layers that coat the surfaces of the soft magnetic particles and include aluminum nitride, and second coating layers that coat at least a part of the surfaces of the first coating layers and include a low-melting-point glass having a softening point lower than an annealing temperature for the soft magnetic particles. The first coating layers including aluminum nitride are excellent in the wettability to the low-melting-point glass which constitutes the second coating layers and suppress diffusion of constitutional elements between the soft magnetic particles and the low-melting-point glass of the second coating layers. The powder magnetic core can stably exhibit a higher specific resistance and higher strength than the prior art owing to such a synergistic action of the first coating layers and second coating layers.Type: GrantFiled: September 4, 2015Date of Patent: December 3, 2019Assignee: TOYOTA JIDOSHA KABUHIKI KAISHAInventors: Masashi Ohtsubo, Masaaki Tani, Takeshi Hattori, Jung hwan Hwang, Masashi Hara, Shin Tajima, Naoki Iwata, Shinjiro Saigusa, Kohei Ishii, Daisuke Okamoto, Toshimitsu Takahashi
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Publication number: 20190221340Abstract: A method of manufacturing a pressed powder magnetic core disclosed herein may include: mixing soft magnetic metal particles, low-melting-point glass particles and lubricant and heating a mixture of the soft magnetic metal particles, the low-melting-point glass particles and the lubricant at a temperature that is higher than a melting point of the lubricant and is lower than a softening point of the low-melting-point glass particles so as to obtain powder of coated metal particles in which surfaces of the soft magnetic metal particles are coated by the lubricant and the low-melting-point glass particles are distributed in coating layers of the lubricant; filling a mold with the powder; press-molding the powder in the mold; and annealing the press-molded powder. In the pressed powder magnetic core, an amount of the low-melting-point glass particles may be 0.1 wt % to 5.0 wt % relative to an amount of the soft magnetic metal particles.Type: ApplicationFiled: January 10, 2019Publication date: July 18, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Naoki IWATA, Shinjiro Saigusa, Masafumi Suzuki, Masaaki Nishiyama, Jung Hwan Hwang, Masashi Ohtsubo
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Publication number: 20190214172Abstract: A dust core includes soft magnetic particles, a first coating layer, a second coating layer, and a third coating layer. The first coating layer is made of aluminum oxide with which at least a part of surfaces of the soft magnetic particles are coated. The second coating layer is made of aluminum nitride with which at least a part of a surface of the first coating layer is coated. The third coating layer is made of low-melting-point glass with which at least a part of a surface of the second coating layer is coated. The low-melting-point glass has a softening point lower than an annealing temperature of the soft magnetic particles.Type: ApplicationFiled: March 18, 2019Publication date: July 11, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masashi OHTSUBO, Masaaki TANI, Takeshi HATTORI, Junghwan HWANG, Masashi HARA, Shin TAJIMA, Shinjiro SAIGUSA, Kohei ISHII, Daisuke OKAMOTO, Toshimitsu TAKAHASHI
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Publication number: 20180137959Abstract: A dust core includes: a plurality of soft magnetic particles each composed of an iron-based alloy containing aluminum, each of a surface of the plurality of soft magnetic particles being coated with an aluminum nitride film; and an aluminum oxide film with which at least the aluminum nitride films located at a surface of the dust core are entirely coated.Type: ApplicationFiled: October 26, 2017Publication date: May 17, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shinjiro SAIGUSA, Naoki IWATA, Masafumi SUZUKI, Masaaki NISHIYAMA, Jung Hwan HWANG, Masashi OHTSUBO
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Patent number: 9941039Abstract: A soft magnetic member is formed such that, when a differential relative permeability in an applied magnetic field of 100 A/m is represented by a first differential relative permeability ??L, and when a differential relative permeability in an applied magnetic field of 40 kA/m is represented by a second differential relative permeability ??H, a ratio of the first differential relative permeability ??L to the second differential relative permeability ??H satisfies a relationship of ??L/??H?10, and a magnetic flux density in an applied magnetic field of 60 kA/m is 1.15 T or higher.Type: GrantFiled: June 12, 2015Date of Patent: April 10, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Daisuke Okamoto, Kiyotaka Onodera, Shinjiro Saigusa, Kohei Ishii, Masashi Ohtsubo, Junghwan Hwang, Masaaki Tani, Takeshi Hattori
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Publication number: 20170263359Abstract: A powder magnetic core having excellent specific resistance or strength. The powder magnetic core has soft magnetic particles, first coating layers that coat the surfaces of the soft magnetic particles and include aluminum nitride, and second coating layers that coat at least a part of the surfaces of the first coating layers and include a low-melting-point glass having a softening point lower than an annealing temperature for the soft magnetic particles. The first coating layers including aluminum nitride are excellent in the wettability to the low-melting-point glass which constitutes the second coating layers and suppress diffusion of constitutional elements between the soft magnetic particles and the low-melting-point glass of the second coating layers. The powder magnetic core can stably exhibit a higher specific resistance and higher strength than the prior art owing to such a synergistic action of the first coating layers and second coating layers.Type: ApplicationFiled: September 4, 2015Publication date: September 14, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masashi OHTSUBO, Masaaki TANI, Takeshi HATTORI, Jung hwan HWANG, Masashi HARA, Shin TAJIMA, Naoki IWATA, Shinjiro SAIGUSA, Kohei ISHII, Daisuke OKAMOTO, Toshimitsu TAKAHASHI
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Publication number: 20160071636Abstract: A dust core includes soft magnetic particles, a first coating layer, a second coating layer, and a third coating layer. The first coating layer is made of aluminum oxide with which at least a part of surfaces of the soft magnetic particles are coated. The second coating layer is made of aluminum nitride with which at least a part of a surface of the first coating layer is coated. The third coating layer is made of low-melting-point glass with which at least a part of a surface of the second coating layer is coated. The low-melting-point glass has a softening point lower than an annealing temperature of the soft magnetic particles.Type: ApplicationFiled: September 8, 2015Publication date: March 10, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masashi OHTSUBO, Masaaki Tani, Takeshi Hattori, Junghwan Hwang, Masashi Hara, Shin Tajima, Shinjiro Saigusa, Kohei Ishii, Daisuke Okamoto, Toshimitsu Takahashi
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Publication number: 20150364235Abstract: A soft magnetic member is formed such that, when a differential relative permeability in an applied magnetic field of 100 A/m is represented by a first differential relative permeability ??L, and when a differential relative permeability in an applied magnetic field of 40 kA/m is represented by a second differential relative permeability ??H, a ratio of the first differential relative permeability ??L to the second differential relative permeability ??H satisfies a relationship of ??L/??H?10, and a magnetic flux density in an applied magnetic field of 60 kA/m is 1.15 T or higher.Type: ApplicationFiled: June 12, 2015Publication date: December 17, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Daisuke OKAMOTO, Kiyotaka ONODERA, Shinjiro SAIGUSA, Kohei ISHII, Masashi OHTSUBO, Junghwan HWANG, Masaaki TANI, Takeshi HATTORI
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Patent number: 8680961Abstract: The disclosed reactor has a case and a cylindrical molded coil assembly which is disposed inside of the case and which is formed by covering a coil with a resin, wherein the coil assembly is sealed by an iron powder mixed resin to which iron powder has been admixed. The reactor has a pillar provided as a single body with the case, and one or multiple ring-shaped core members. The ring-shaped core members are disposed outside the outer surface of the pillar such that the pillar is inserted inside the inner surface of said ring-shaped core members, and the assembly coil is disposed outside the outer surface of the ring-shaped core members such that the ring-shaped core members are inserted inside the inner surface of said coil assembly. The ring-shaped core members are sealed by means of the aforementioned iron powder-mixed resin.Type: GrantFiled: June 22, 2010Date of Patent: March 25, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Shuji Yokota, Masaki Sugiyama, Shinjiro Saigusa, Nobuki Shinohara
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Publication number: 20130002384Abstract: The disclosed reactor has a case and a cylindrical molded coil assembly which is disposed inside of the case and which is formed by covering a coil with a resin, wherein the coil assembly is sealed by an iron powder mixed resin to which iron powder has been admixed. The reactor has a pillar provided as a single body with the case, and one or multiple ring-shaped core members. The ring-shaped core members are disposed outside the outer surface of the pillar such that the pillar is inserted inside the inner surface of said ring-shaped core members, and the assembly coil is disposed outside the outer surface of the ring-shaped core members such that the ring-shaped core members are inserted inside the inner surface of said coil assembly. The ring-shaped core members are sealed by means of the aforementioned iron powder-mixed resin.Type: ApplicationFiled: June 22, 2010Publication date: January 3, 2013Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shuji Tokota, Masaki Sugiyama, Shinjiro Saigusa, Nobuki Shinohara
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Patent number: 8241557Abstract: An object of the present invention is to provide a method for producing a dust core wherein generation of iron oxide at grain boundaries in the dust core is unlikely to take place upon annealing of the dust core subjected to compaction, thus allowing excellent electromagnetic characteristics to be realized. Also, the following is provided: a method for producing a dust core, which comprises: a step of molding a magnetic powder comprising a powder for a dust core formed with an iron-based magnetic powder coated with a silicone resin into a dust core via compaction; and a step of annealing the dust core via heating so as to cause the silicone resin contained in the dust core to be partially formed into a silicate compound, wherein annealing of the dust core is carried out at a dew point of an inert gas of ?40° C. or lower in an inert gas atmosphere in the annealing step.Type: GrantFiled: July 22, 2011Date of Patent: August 14, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Masaki Sugiyama, Toshiya Yamaguchi, Shinjiro Saigusa, Mitsutoshi Akiyama
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Publication number: 20110274576Abstract: An object of the present invention is to provide a method for producing a dust core wherein generation of iron oxide at grain boundaries in the dust core is unlikely to take place upon annealing of the dust core subjected to compaction, thus allowing excellent electromagnetic characteristics to be realized. Also, the following is provided: a method for producing a dust core, which comprises: a step of molding a magnetic powder comprising a powder for a dust core formed with an iron-based magnetic powder coated with a silicone resin into a dust core via compaction; and a step of annealing the dust core via heating so as to cause the silicone resin contained in the dust core to be partially formed into a silicate compound, wherein annealing of the dust core is carried out at a dew point of an inert gas of ?40° C. or lower in an inert gas atmosphere in the annealing step.Type: ApplicationFiled: July 22, 2011Publication date: November 10, 2011Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masaki SUGIYAMA, Toshiya YAMAGUCHI, Shinjiro SAIGUSA, Mitsutoshi AKIYAMA