Patents by Inventor Shinsuke Ide
Shinsuke Ide has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11945020Abstract: A metal pipe having an outer diameter of 150 mm to 3,000 mm and a wall thickness of 2 mm to 50 mm, and a method for manufacturing the same. The method includes a pipe-end-portion expansion step of expanding pipe end portions that are located at both ends of a mother pipe and an internal pressure application step that is performed after the pipe-end-portion expansion step and in which the mother pipe is expanded by applying an internal pressure, p, to the entire interior of the mother pipe until the internal pressure, p (MPa), that corresponds to changes in an axial compression amount s (mm), the axial compression amount, s, representing an amount of compression in a pipe axial direction against pipe extreme ends which are the both ends of the mother pipe, becomes a preset maximum internal pressure pmax (MPa), and p and s satisfy a specified formula.Type: GrantFiled: February 21, 2020Date of Patent: April 2, 2024Assignee: JFE STEEL CORPORATIONInventors: Akihide Matsumoto, Atsushi Matsumoto, Shinsuke Ide, Takatoshi Okabe
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Publication number: 20240026999Abstract: An electric resistance welded steel pipe and a method for manufacturing the same are provided. The present invention relates to an electric resistance welded steel pipe including a base metal zone and a weld. In the electric resistance welded steel pipe, steel microstructures at a wall-thickness-wise middle of the base metal zone are steel microstructures in which a bcc phase is present in a volume fraction greater than or equal to 80%, an average grain size is less than or equal to 15.0 ?m, and an A value, defined by a predetermined equation, is 0.55 or greater and 0.85 or less; a yield ratio in a pipe axis direction is less than or equal to 90%; and a Charpy absorbed energy at ?40° C. of the base metal zone is greater than or equal to 100 J.Type: ApplicationFiled: September 15, 2021Publication date: January 25, 2024Applicant: JFE Steel CorporationInventors: Akihide Matsumoto, Ryo Nakazawa, Atsushi Matsumoto, Shinsuke Ide
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Publication number: 20230141285Abstract: An electric resistance welded steel pipe having excellent formability and torsional fatigue resistance and a method for manufacturing the same. The electric resistance welded steel pipe includes a seam region and a base metal region, the seam region having a range of ±10 degrees in a pipe circumferential direction with respect to an electric resistance welded seam formed in a pipe longitudinal direction, the base metal region being a region other than the seam region. The electric resistance welded steel pipe has an r-value in the pipe longitudinal direction of 1.0 or greater, H (mm) and W (mm) satisfy a specified formula, and Ts(MAX) (mm) and Tb(Ave) (mm) satisfy a specified formula.Type: ApplicationFiled: March 15, 2021Publication date: May 11, 2023Applicant: JFE STEEL CORPORATIONInventors: Ryo NAKAZAWA, Hiroyuki SHIROSAWA, Shinsuke IDE
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Publication number: 20220396856Abstract: Provided are a hot-rolled steel sheet for an electric resistance welded steel pipe and a method for manufacturing the same, an electric resistance welded steel pipe and a method for manufacturing the same, a line pipe, and a building structure. The hot-rolled steel sheet has a chemical composition containing, by mass %, C: 0.030% or more and 0.20% or less, Si: 0.02% or more and 1.0% or less, Mn: 0.40% or more and 3.0% or less, P: 0.050% or less, S: 0.020% or less, N: 0.0070% or more and 0.10% or less, and Al: 0.005% or more and 0.080% or less, the balance being Fe and incidental impurities, in which N dissolved in steel is contained in an amount of 0.0010% or more and 0.090% or less, and letting a sheet thickness be t, a steel microstructure at a ½t position has an average grain size of 20.0 ?m or less.Type: ApplicationFiled: November 10, 2020Publication date: December 15, 2022Applicant: JFE Steel CorporationInventors: Akihide Matsumoto, Atsushi Matsumoto, Shinsuke Ide, Takatoshi Okabe
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Publication number: 20220373108Abstract: An electric resistance welded steel pipe includes a base metal zone and an electric resistance welded zone. The base metal zone has a predetermined chemical composition and a microstructure including, by volume, ferrite: more than 30%, and bainite: 10% or more. The total volume fraction of the ferrite and the bainite is 70% or more and 95% or less. The balance being one or two or more phases selected from pearlite, martensite, and austenite. Further, when regions surrounded by boundaries between adjacent crystals having a misorientation of 15° or more are defined as crystal grains, the average size of the crystal grains is less than 7.0 ?m, and the volume fraction of crystal grains having a size of 40.0 ?m or more is 30% or less. A compressive residual stress generated in the inner and outer surfaces of the steel pipe in the axial direction is 250 MPa or less.Type: ApplicationFiled: October 2, 2020Publication date: November 24, 2022Applicant: JFE Steel CorporationInventors: Akihide Matsumoto, Shinsuke Ide, Takatoshi Okabe
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Patent number: 11484927Abstract: Provided is a clad welded pipe or tube that has improved pipe or tube mechanical properties by reducing the width of a weld without its function as a clad pipe or tube being impaired. A clad welded pipe or tube comprises: a first layer made of base metal; and a second layer placed on one surface of the first layer, and made of first cladding metal that is a material different from the base metal, wherein a pipe or tube circumferential length L1 of weld metal at a pipe or tube inner surface and a pipe or tube circumferential length L2 of the weld metal at a pipe or tube outer surface in a weld are each 0.0010 mm or more and 1.0 mm or less, and the base metal is not exposed at a first cladding metal-side surface of the clad welded pipe or tube in the weld.Type: GrantFiled: August 31, 2017Date of Patent: November 1, 2022Assignee: JFE STEEL CORPORATIONInventors: Takatoshi Okabe, Atsushi Matsumoto, Shinsuke Ide, Akihide Matsumoto
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Publication number: 20220168795Abstract: A metal pipe having an outer diameter of 150 mm to 3,000 mm and a wall thickness of 2 mm to 50 mm, and a method for manufacturing the same. The method includes a pipe-end-portion expansion step of expanding pipe end portions that are located at both ends of a mother pipe and an internal pressure application step that is performed after the pipe-end-portion expansion step and in which the mother pipe is expanded by applying an internal pressure, p, to the entire interior of the mother pipe until the internal pressure, p (MPa), that corresponds to changes in an axial compression amount s (mm), the axial compression amount, s, representing an amount of compression in a pipe axial direction against pipe extreme ends which are the both ends of the mother pipe, becomes a preset maximum internal pressure pmax (MPa), and p and s satisfy a specified formula.Type: ApplicationFiled: February 21, 2020Publication date: June 2, 2022Applicant: JFE STEEL CORPORATIONInventors: Akihide MATSUMOTO, Atsushi MATSUMOTO, Shinsuke IDE, Takatoshi OKABE
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Patent number: 11079045Abstract: Provided is an electric resistance welded clad steel pipe or tube in which a region where solidification microstructure is formed, i.e. a region in a weld particularly having significant influence on properties, is reduced without impairing its function as a clad pipe or tube. An electric resistance welded clad steel pipe or tube comprises: a first layer made of carbon steel or low-alloy steel as base metal; and a second layer placed on one surface of the first layer, and made of stainless steel or a nickel-containing alloy as cladding metal, wherein the base metal is not exposed at a cladding metal-side surface of the electric resistance welded clad steel pipe or tube in a weld, and no solidification microstructure is contained in each of circular sections of 0.1 mm in radius respectively centered at specific three positions in a plane perpendicular to a pipe or tube longitudinal direction.Type: GrantFiled: August 31, 2017Date of Patent: August 3, 2021Assignee: JFE STEEL CORPORATIONInventors: Shinsuke Ide, Akihide Matsumoto, Atsushi Matsumoto, Takatoshi Okabe
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Patent number: 10844993Abstract: An electric-resistance-welded stainless clad steel pipe or tube that is excellent in both the fracture property of the weld and the corrosion resistance of the pipe or tube inner surface as electric resistance welded without additional welding treatment such as weld overlaying after electric resistance welding is provided. An electric-resistance-welded stainless clad steel pipe or tube comprises: an outer layer of carbon steel or low-alloy steel; and an inner layer of austenitic stainless steel having a predetermined chemical composition, wherein a flatness value h/D in a 90° flattening test in accordance with JIS G 3445 is less than 0.3, and a pipe or tube inner surface has no crack in a sulfuric acid-copper sulfate corrosion test in accordance with ASTM A262-10, Practice E, where h is a flattening crack height (mm), and D is a pipe or tube outer diameter (mm).Type: GrantFiled: March 26, 2020Date of Patent: November 24, 2020Assignee: JFE STEEL CORPORATIONInventors: Shinsuke Ide, Atsushi Matsumoto, Yuji Hashimoto, Takatoshi Okabe
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Patent number: 10724670Abstract: An electric-resistance-welded stainless clad steel pipe or tube that is excellent in both the fracture property of the weld and the corrosion resistance of the pipe or tube inner surface as electric resistance welded without additional welding treatment such as weld overlaying after electric resistance welding is provided. An electric-resistance-welded stainless clad steel pipe or tube comprises: an outer layer of carbon steel or low-alloy steel; and an inner layer of austenitic stainless steel having a predetermined chemical composition, wherein a flatness value h/D in a 90° flattening test in accordance with JIS G 3445 is less than 0.3, and a pipe or tube inner surface has no crack in a sulfuric acid-copper sulfate corrosion test in accordance with ASTM A262-10, Practice E, where h is a flattening crack height (mm), and D is a pipe or tube outer diameter (mm).Type: GrantFiled: April 19, 2017Date of Patent: July 28, 2020Assignee: JFE STEEL CORPORATIONInventors: Shinsuke Ide, Atsushi Matsumoto, Yuji Hashimoto, Takatoshi Okabe
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Publication number: 20200224813Abstract: An electric-resistance-welded stainless clad steel pipe or tube that is excellent in both the fracture property of the weld and the corrosion resistance of the pipe or tube inner surface as electric resistance welded without additional welding treatment such as weld overlaying after electric resistance welding is provided. An electric-resistance-welded stainless clad steel pipe or tube comprises: an outer layer of carbon steel or low-alloy steel; and an inner layer of austenitic stainless steel having a predetermined chemical composition, wherein a flatness value h/D in a 90° flattening test in accordance with JIS G 3445 is less than 0.3, and a pipe or tube inner surface has no crack in a sulfuric acid-copper sulfate corrosion test in accordance with ASTM A262-10, Practice E, where h is a flattening crack height (mm), and D is a pipe or tube outer diameter (mm).Type: ApplicationFiled: March 26, 2020Publication date: July 16, 2020Applicant: JFE STEEL CORPORATIONInventors: Shinsuke IDE, Atsushi MATSUMOTO, Yuji HASHIMOTO, Takatoshi OKABE
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Patent number: 10421145Abstract: Provided is a method for producing a circumferential weld joint. With this method, when low-carbon martensitic stainless steel pipes used for pipelines for transportation of petroleum and natural gas are subjected to circumferential welding, the circumferential welding can be performed efficiently using a low-cost welding material having a composition similar to the composition of the low-carbon martensitic stainless steel pipes. Pipe ends of low-carbon martensitic stainless steel pipes containing prescribed components are butted against each other and subjected to multi-pass arc welding using a welding material containing prescribed components. In the first pass in the multi-pass arc welding, CMT welding is performed in which the welding material is moved back and forth against a molten pool to generate an arc intermittently. In the second and subsequent passes, one selected from GMA welding, GTA welding, and the CMT welding is performed.Type: GrantFiled: December 1, 2015Date of Patent: September 24, 2019Assignee: JFE Steel CorporationInventors: Takeshi Suzuki, Yukio Miyata, Hiroki Ota, Shinsuke Ide
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Publication number: 20190219218Abstract: An electric-resistance-welded stainless clad steel pipe or tube that is excellent in both the fracture property of the weld and the corrosion resistance of the pipe or tube inner surface as electric resistance welded without additional welding treatment such as weld overlaying after electric resistance welding is provided. An electric-resistance-welded stainless clad steel pipe or tube comprises: an outer layer of carbon steel or low-alloy steel; and an inner layer of austenitic stainless steel having a predetermined chemical composition, wherein a flatness value h/D in a 90° flattening test in accordance with JIS G 3445 is less than 0.3, and a pipe or tube inner surface has no crack in a sulfuric acid-copper sulfate corrosion test in accordance with ASTM A262-13, Practice E, where h is a flattening crack height (mm), and D is a pipe or tube outer diameter (mm).Type: ApplicationFiled: April 19, 2017Publication date: July 18, 2019Applicant: JFE STEEL CORPORATIONInventors: Shinsuke IDE, Atsushi MATSUMOTO, Yuji HASHIMOTO, Takatoshi OKABE
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Publication number: 20190184437Abstract: Provided is a clad welded pipe or tube that has improved pipe or tube mechanical properties by reducing the width of a weld without its function as a clad pipe or tube being impaired. A clad welded pipe or tube comprises: a first layer made of base metal; and a second layer placed on one surface of the first layer, and made of first cladding metal that is a material different from the base metal, wherein a pipe or tube circumferential length L1 of weld metal at a pipe or tube inner surface and a pipe or tube circumferential length L2 of the weld metal at a pipe or tube outer surface in a weld are each 0.0010 mm or more and 1.0 mm or less, and the base metal is not exposed at a first cladding metal-side surface of the clad welded pipe or tube in the weld.Type: ApplicationFiled: August 31, 2017Publication date: June 20, 2019Applicant: JFE STEEL CORPORATIONInventors: Takatoshi OKABE, Atsushi MATSUMOTO, Shinsuke IDE, Akihide MATSUMOTO
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Publication number: 20190186655Abstract: Provided is an electric resistance welded clad steel pipe or tube in which a region where solidification microstructure is formed, i.e. a region in a weld particularly having significant influence on properties, is reduced without impairing its function as a clad pipe or tube. An electric resistance welded clad steel pipe or tube comprises: a first layer made of carbon steel or low-alloy steel as base metal; and a second layer placed on one surface of the first layer, and made of stainless steel or a nickel-containing alloy as cladding metal, wherein the base metal is not exposed at a cladding metal-side surface of the electric resistance welded clad steel pipe or tube in a weld, and no solidification microstructure is contained in each of circular sections of 0.1 mm in radius respectively centered at specific three positions in a plane perpendicular to a pipe or tube longitudinal direction.Type: ApplicationFiled: August 31, 2017Publication date: June 20, 2019Applicant: JFE STEEL CORPORATIONInventors: Shinsuke IDE, Akihide MATSUMOTO, Atsushi MATSUMOTO, Takatoshi OKABE
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Publication number: 20180243809Abstract: Provided are an electric resistance welded stainless clad steel manufactured by forming a hot-rolled steel strip of clad steel including low-carbon low-alloy steel and stainless steel into a cylindrical shape, and electric resistance welding the edges of the hot-rolled steel strip, characterized in that the flattening characteristic of an electric resistance weld, as-welded, satisfies the formula h/D<0.3, wherein h is the flattened height at fracture (mm) and D is the outer diameter of the pipe (mm), and a method of manufacturing the same.Type: ApplicationFiled: February 18, 2016Publication date: August 30, 2018Applicant: JFE STEEL CORPORATIONInventors: Takatoshi Okabe, Sota Goto, Yuji Hashimoto, Yasushi Kato, Atsushi Matsumoto, Shinsuke Ide, Hiroki Ota
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Patent number: 9871258Abstract: A stainless steel having a low surface contact resistance for fuel cell separators is provided. The stainless steel has a Cr content of 16 to 40 mass % or more. The stainless steel includes a region having a fine textured structure on its surface, and the area percentage of the region is 50% or more, preferably 80% or more. The region having a fine textured structure is a region which has a structure having depressed portions and raised portions at an average interval between depressed portions or raised portions of 20 nm or more and 150 nm or less when observed with a scanning electron microscope.Type: GrantFiled: November 15, 2016Date of Patent: January 16, 2018Assignee: JFE STEEL CORPORATIONInventors: Masayasu Nagoshi, Shinsuke Ide, Shin Ishikawa, Noriko Makiishi
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Publication number: 20170355038Abstract: Provided is a method for producing a circumferential weld joint. With this method, when low-carbon martensitic stainless steel pipes used for pipelines for transportation of petroleum and natural gas are subjected to circumferential welding, the circumferential welding can be performed efficiently using a low-cost welding material having a composition similar to the composition of the low-carbon martensitic stainless steel pipes. Pipe ends of low-carbon martensitic stainless steel pipes containing prescribed components are butted against each other and subjected to multi-pass arc welding using a welding material containing prescribed components. In the first pass in the multi-pass arc welding, CMT welding is performed in which the welding material is moved back and forth against a molten pool to generate an arc intermittently. In the second and subsequent passes, one selected from GMA welding, GTA welding, and the CMT welding is performed.Type: ApplicationFiled: December 1, 2015Publication date: December 14, 2017Applicant: JFE STEEL CORPORATIONInventors: Takeshi Suzuki, Yukio Miyata, Hiroki Ota, Shinsuke Ide
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Patent number: 9653738Abstract: A stainless steel for use in a fuel cell separator is produced by subjecting stainless steel containing 16 mass % or more of Cr to electrolytic treatment and thereafter to immersion treatment in a solution containing fluorine. The electrolytic treatment is carried out by anodic electrolyzation or by a combination of anodic electrolyzation and cathodic electrolyzation, and an anodic electrolytic quantity Qa and a cathodic electrolytic quantity Qc preferably satisfy Qa?Qc. The solution containing fluorine preferably has a temperature of 40° C. or higher, and hydrofluoric acid concentration [HF] (mass %) and nitric acid concentration [HNO3] (mass %) satisfying [HF]?0.8×[HNO3].Type: GrantFiled: January 19, 2011Date of Patent: May 16, 2017Assignee: JFE Steel CorporationInventors: Shinsuke Ide, Tomohiro Ishii, Shin Ishikawa, Yasushi Kato
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Publication number: 20170062843Abstract: A stainless steel having a low surface contact resistance for fuel cell separators is provided. The stainless steel has a Cr content of 16 to 40 mass % or more. The stainless steel includes a region having a fine textured structure on its surface, and the area percentage of the region is 50% or more, preferably 80% or more. The region having a fine textured structure is a region which has a structure having depressed portions and raised portions at an average interval between depressed portions or raised portions of 20 nm or more and 150 nm or less when observed with a scanning electron microscope.Type: ApplicationFiled: November 15, 2016Publication date: March 2, 2017Applicant: JFE STEEL CORPORATIONInventors: Masayasu NAGOSHI, Shinsuke IDE, Shin ISHIKAWA, Noriko MAKIISHI