Patents by Inventor Shinsuke Takeoka

Shinsuke Takeoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240127997
    Abstract: A magnetic body is constituted by grains of a soft magnetic alloy bonded together via an oxide layer, wherein: the soft magnetic alloy is an alloy containing Si by 1 to 5.5 percent by mass, and Cr and/or Al by 0.2 to 4 percent by mass in total, as constituent elements, with Fe and unavoidable impurities accounting for the remainder, wherein a content of Si is more than a content of Cr and Al in total; and the oxide layer contains Si, as well as at least one of Fe, Cr, and Al, where, among Fe, Si, Cr, and Al, Si is contained in the largest quantity based on mass. The magnetic body can have high magnetic permeability.
    Type: Application
    Filed: December 22, 2023
    Publication date: April 18, 2024
    Inventors: Yoko ORIMO, Shinsuke TAKEOKA
  • Patent number: 11901103
    Abstract: A magnetic body is constituted by grains of a soft magnetic alloy bonded together via an oxide layer, wherein: the soft magnetic alloy is an alloy containing Si by 1 to 5.5 percent by mass, and Cr or Al by 0.2 to 4 percent by mass in total, as constituent elements, with Fe and unavoidable impurities accounting for the remainder; and the oxide layer contains Si, as well as at least one of Cr and Al, where, among Fe, Si, Cr, and Al, Si is contained in the largest quantity based on mass. The magnetic body can have high magnetic permeability.
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: February 13, 2024
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Yoko Orimo, Shinsuke Takeoka
  • Patent number: 11869692
    Abstract: A magnetic material includes a soft magnetic metal grain containing Fe, and a multilayer oxide film covering the surfaces of the soft magnetic metal grain. The multilayer oxide film has a first oxide layer of crystalline nature containing Fe, and a second oxide layer of amorphous nature containing Si. In an embodiment, the silicon oxide film of amorphous nature is formed by dripping, divided into multiple sessions, a treatment solution containing TEOS (tetraethoxy silane), ethanol, and water into a mixed solution containing the soft magnetic metal grain, ethanol, and ammonia water, to mix the solutions.
    Type: Grant
    Filed: June 14, 2018
    Date of Patent: January 9, 2024
    Assignee: TAIYO YUDEN CO., LTD
    Inventors: Yoko Orimo, Xinyu Li, Shinsuke Takeoka
  • Patent number: 11854726
    Abstract: A magnetic base body relating to one embodiment of the present invention includes a main body and an oxide film formed on the surface of the main body. The main body includes an oxide phase containing Si and a plurality of metal magnetic particles bound via the oxide phase. In the metal magnetic particles, Fe accounts for 98.5 wt % or more. When an XRD diffraction pattern of the magnetic base body is observed, a ratio Ia/Ib is 10 or more where Ia denotes an integrated intensity of peaks derived from the (220) plane of Fe2O3 and Ib denotes an integrated intensity of peaks derived from the (104) plane of Fe3O4.
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: December 26, 2023
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Kinshiro Takadate, Shinsuke Takeoka
  • Patent number: 11830658
    Abstract: A method for manufacturing a coil component includes: providing multiple metal magnetic grains; preparing a magnetic body paste by mixing the multiple metal magnetic grains, a binder resin containing a resinate having at least one element selected from the group consisting of Si, Al, Cr, Mg, Ti, and Zr, and a solvent; forming a compact using the magnetic body paste; heat-treating the compact to form, on surfaces of the metal magnetic grains, bonding parts constituted by an amorphous oxide containing carbon and the at least one element, thereby forming a magnetic base body wherein the multiple metal magnetic grains are bonded via the bonding parts; forming a coil that includes a metal conductor; and forming external electrodes on surfaces of the magnetic base body and connecting end parts of the coil to the external electrodes, respectively.
    Type: Grant
    Filed: October 24, 2022
    Date of Patent: November 28, 2023
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Kazuki Misawa, Kinshiro Takadate, Shinsuke Takeoka
  • Patent number: 11742126
    Abstract: An inductor includes a magnetic base body including soft magnetic metal particles containing iron, first and second external electrodes provided on the magnetic base body, and an internal conductor provided in the magnetic base body, with one end thereof electrically connected to the first external electrode and the other end thereof electrically connected to the second external electrode, the internal conductor extending linearly from the first external electrode to the second external electrode in plan view. The magnetic base body is configured so that a peak intensity ratio is 2 or more between a peak intensity of a first peak and a peak intensity of a second peak in a Raman spectrum obtained by using an excitation laser with a wavelength of 488 nm. The first peak is around a wave number of 712 cm?1, and the second peak is around a wave number of 1320 cm?1.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: August 29, 2023
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Shunta Ishiwata, Shinsuke Takeoka
  • Patent number: 11615902
    Abstract: A soft magnetic alloy powder contains Fe, Si, and at least one of Cr and Al, as constituent elements, wherein, on the surface of each grain constituting the alloy powder, an oxide film is provided which is such that: it contains Si, as well as at least one of Cr and Al, as constituent elements; these elements are contained at higher percentages by mass than those in the alloy part inside the grain; and the content of Si, expressed in percentage by mass, is higher than the total content of Cr and Al. The soft magnetic metal powder can achieve a higher filling rate.
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: March 28, 2023
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Yoko Orimo, Shinsuke Takeoka
  • Publication number: 20230068049
    Abstract: A method for manufacturing a coil component includes: providing multiple metal magnetic grains; preparing a magnetic body paste by mixing the multiple metal magnetic grains, a binder resin containing a resinate having at least one element selected from the group consisting of Si, Al, Cr, Mg, Ti, and Zr, and a solvent; forming a compact using the magnetic body paste; heat-treating the compact to form, on surfaces of the metal magnetic grains, bonding parts constituted by an amorphous oxide containing carbon and the at least one element, thereby forming a magnetic base body wherein the multiple metal magnetic grains are bonded via the bonding parts; forming a coil that includes a metal conductor; and forming external eletrodes on surfaces of the magnetic base body and connecting end parts of the coil to the external electrodes, respectively.
    Type: Application
    Filed: October 24, 2022
    Publication date: March 2, 2023
    Inventors: Kazuki MISAWA, Kinshiro TAKADATE, Shinsuke TAKEOKA
  • Patent number: 11515074
    Abstract: A magnetic base body comprises multiple metal magnetic grains and bonding parts for bonding the multiple metal magnetic grains, wherein the bonding parts are constituted by an amorphous mixture containing carbon and an oxide of at least one element selected from silicon, aluminum, chromium, magnesium, titanium, and zirconium. A coil component using the magnetic base body can improve mechanical strength while ensuring insulation reliability.
    Type: Grant
    Filed: January 15, 2021
    Date of Patent: November 29, 2022
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Kazuki Misawa, Kinshiro Takadate, Shinsuke Takeoka
  • Publication number: 20220319758
    Abstract: A coil component comprises a coil conductor including a circling portion extending around a coil axis, a base body covering the circling portion, a first external electrode, and a second external electrode. The base body has a first surface intersecting the coil axis, a second surface opposite to the first surface, and an outer surface including a connecting surface connecting the first surface with the second surface. The outer surface of the base body includes a main body portion and at least one high resistance portion. The high resistance portion occupies an area of the connecting surface between the first external electrode and the second external electrode, other than the part occupied by the main body portion. The area extends along an entire length of a circumference of the base body around the coil axis. The high resistance portion has a higher volume resistivity than the main body portion.
    Type: Application
    Filed: March 28, 2022
    Publication date: October 6, 2022
    Inventors: Yoshiaki KAMIYAMA, Kenichiro NOGI, Hideaki HOSHINO, Shinsuke TAKEOKA
  • Publication number: 20210257147
    Abstract: A magnetic base body comprises multiple metal magnetic grains and bonding parts for bonding the multiple metal magnetic grains, wherein the bonding parts are constituted by an amorphous mixture containing carbon and an oxide of at least one element selected from silicon, aluminum, chromium, magnesium, titanium, and zirconium. A coil component using the magnetic base body can improve mechanical strength while ensuring insulation reliability.
    Type: Application
    Filed: January 15, 2021
    Publication date: August 19, 2021
    Inventors: Kazuki MISAWA, Kinshiro TAKADATE, Shinsuke TAKEOKA
  • Patent number: 10825601
    Abstract: In an exemplary embodiment, a coil component includes: an element body part 10 that contains magnetic metal grains and nonmagnetic materials and has insulation property; and a coil 30 embedded in the element body part 10 and formed by a winding conductor. The element body part 10 has a main part 11 and a low magnetic permeability part 50 whose relative permeability is lower than that of the main part 11; the coil 30 has a first surface 36 and a second surface 38 respectively representing surfaces positioned on opposite sides in the direction of the coil axis and intersecting the coil axis; and the low magnetic permeability part 50 is provided between a first plane 37 flush with the first surface 36, and a second plane 39 flush with the second surface 38, in a manner away from the first plane 37 and the second plane 39.
    Type: Grant
    Filed: March 5, 2019
    Date of Patent: November 3, 2020
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Takashi Nakajima, Naoya Terauchi, Shinsuke Takeoka
  • Publication number: 20200312498
    Abstract: A magnetic base body relating to one embodiment of the present invention includes a main body and an oxide film formed on the surface of the main body. The main body includes an oxide phase containing Si and a plurality of metal magnetic particles bound via the oxide phase. In the metal magnetic particles, Fe accounts for 98.5 wt % or more. When an XRD diffraction pattern of the magnetic base body is observed, a ratio Ia/Ib is 10 or more where Ia denotes an integrated intensity of peaks derived from the (220) plane of Fe2O3 and Ib denotes an integrated intensity of peaks derived from the (104) plane of Fe3O4.
    Type: Application
    Filed: March 27, 2020
    Publication date: October 1, 2020
    Inventors: Kinshiro TAKADATE, Shinsuke TAKEOKA
  • Publication number: 20200312513
    Abstract: An inductor includes a magnetic base body including soft magnetic metal particles containing iron, first and second external electrodes provided on the magnetic base body, and an internal conductor provided in the magnetic base body, with one end thereof electrically connected to the first external electrode and the other end thereof electrically connected to the second external electrode, the internal conductor extending linearly from the first external electrode to the second external electrode in plan view. The magnetic base body is configured so that a peak intensity ratio is 2 or more between a peak intensity of a first peak and a peak intensity of a second peak in a Raman spectrum obtained by using an excitation laser with a wavelength of 488 nm. The first peak is around a wave number of 712 cm?1, and the second peak is around a wave number of 1320 cm?1.
    Type: Application
    Filed: March 26, 2020
    Publication date: October 1, 2020
    Inventors: Shunta ISHIWATA, Shinsuke TAKEOKA
  • Patent number: 10777342
    Abstract: A coil component that can be made thinner while ensuring sufficient magnetic characteristics includes a magnetic part, a conductor part, and multiple insulator parts. The magnetic part is constituted by magnetic alloy grains. The conductor part has multiple winding parts and is wound around one axis inside the magnetic part. The multiple insulator parts are each placed between the multiple winding parts, each having a winding shape that includes two joining surfaces that are respectively joined to two winding parts facing each other at least partially in the direction of the one axis, and are each constituted by electrically insulating grains.
    Type: Grant
    Filed: June 8, 2017
    Date of Patent: September 15, 2020
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Takayuki Arai, Hirotaro Seino, Shinsuke Takeoka, Natsuko Sato, Masanori Nagano, Kenji Otake
  • Publication number: 20200279676
    Abstract: A soft magnetic alloy powder contains Fe, Si, and at least one of Cr and Al, as constituent elements, wherein, on the surface of each grain constituting the alloy powder, an oxide film is provided which is such that: it contains Si, as well as at least one of Cr and Al, as constituent elements; these elements are contained at higher percentages by mass than those in the alloy part inside the grain; and the content of Si, expressed in percentage by mass, is higher than the total content of Cr and Al. The soft magnetic metal powder can achieve a higher filling rate.
    Type: Application
    Filed: February 24, 2020
    Publication date: September 3, 2020
    Inventors: Yoko ORIMO, Shinsuke TAKEOKA
  • Publication number: 20200279677
    Abstract: A magnetic body is constituted by grains of a soft magnetic alloy bonded together via an oxide layer, wherein: the soft magnetic alloy is an alloy containing Si by 1 to 5.5 percent by mass, and Cr or Al by 0.2 to 4 percent by mass in total, as constituent elements, with Fe and unavoidable impurities accounting for the remainder; and the oxide layer contains Si, as well as at least one of Cr and Al, where, among Fe, Si, Cr, and Al, Si is contained in the largest quantity based on mass. The magnetic body can have high magnetic permeability.
    Type: Application
    Filed: February 24, 2020
    Publication date: September 3, 2020
    Inventors: Yoko ORIMO, Shinsuke TAKEOKA
  • Patent number: 10658103
    Abstract: A coil component has a magnetic body of rectangular solid shape, a coil with N turns (N is a positive number of 2 or greater) provided inside the magnetic body, an insulating intermediate part, and external electrodes. The coil has a first conductor layer, a second conductor layer, and an inter-layer connection part. The first conductor layer has a first multiple winding part which is wound around one axis with a first spacing. The second conductor layer has a second multiple winding part which is wound around the one axis with the first spacing and faces the first conductor layer. The insulating intermediate part is provided inside the magnetic body and forms, between the first conductor layer and second conductor layer, a second spacing corresponding to a thickness equal to or less than the product of the first spacing and (N?1).
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: May 19, 2020
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Hirotaro Seino, Shinsuke Takeoka, Hitoshi Matsuura, Kenji Otake
  • Patent number: 10622129
    Abstract: A magnetic material has: multiple soft magnetic alloy grains that contain Fe, element L (where element L is Si, Zr, or Ti), and element M (where element M is not Si, Zr, or Ti, and oxidizes more easily than Fe); a first oxide film that contains element L and covers each of the multiple soft magnetic alloy grains; a second oxide film that contains element M and covers the first oxide film; a third oxide film that contains element L and covers the second oxide film; a fourth oxide film that contains Fe and covers the third oxide film; and bonds that are constituted by parts of the fourth oxide film and that bond the multiple soft magnetic alloy grains together.
    Type: Grant
    Filed: June 29, 2017
    Date of Patent: April 14, 2020
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Yoko Orimo, Xinyu Li, Shinsuke Takeoka, Chengli He, Kenji Otake
  • Patent number: 10566118
    Abstract: In an embodiment, a coil component includes a magnetic body, and an internal conductor 21 having a center axis and formed in a spiral shape; wherein the internal conductor 21 is embedded in the magnetic body; in a cross sectional view of a plane that includes the center axis extending in the vertical direction, wherein a conductor region part 11 positioned between the adjacent windings of the spiral shape has a higher oxygen content than that of a core part 12 including the center axis and positioned on the inner side of the windings of the spiral shape. the magnetic body is constituted by iron-based soft magnetic grains and oxide film of at least one type of element that oxidizes more easily than iron, which oxide film bonds at least partly the iron-based soft magnetic grains.
    Type: Grant
    Filed: March 31, 2016
    Date of Patent: February 18, 2020
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Shinsuke Takeoka, Akiko Yamaguchi, Kenji Otake