Patents by Inventor Shintaro Hotta
Shintaro Hotta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20240200634Abstract: A vehicle power transmission apparatus including: (i) a flywheel provided with a center hole in which an end portion of a crankshaft of an engine is inserted such that an outer circumferential surface of the end portion of the crankshaft is fitted in a fitting portion of the center hole; (ii) an input shaft to which a power of the engine is transmitted through the flywheel; and (iii) a disk including an outer peripheral portion connected to an outer peripheral portion of the flywheel, and provided with a center hole spline-fitted on an outer circumferential surface of an engine-side end portion of the input shaft. The outer circumferential surface of the engine-side end portion of the input shaft has a diameter larger than a diameter of the fitting portion of the center hole of the flywheel.Type: ApplicationFiled: December 14, 2023Publication date: June 20, 2024Applicants: Toyota Jidosha Kabushiki Kaisha, Denso CorporationInventors: Shintaro HOTTA, Masaki AMAKAWA
-
Patent number: 11536211Abstract: A powertrain system includes a port injection internal combustion engine. A first start process is a process in which fuel is enclosed in a compression stroke cylinder when the engine is stopped, and based on a stored crank stop position, ignition is performed in a first cycle of the compression stroke cylinder upon engine start. A second start process is a process in which, based on the stored crank stop position, fuel injection is performed for an intake stroke cylinder while the engine is stopped, and based on the stored crank stop position, ignition is performed in the first cycle of the intake stroke cylinder upon engine start. When a catalyst temperature at the time engine start is requested is equal to or higher than a first threshold, a control device starts the internal combustion engine by at least one of the first start process and the second start process.Type: GrantFiled: July 1, 2020Date of Patent: December 27, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shintaro Hotta, Takashi Kawai, Shunsuke Fushiki, Hideto Wakabayashi, Hirokazu Ito
-
Patent number: 11459968Abstract: An engine misfire detection device is mounted on a hybrid electric vehicle that includes an internal combustion engine and a generator. The internal combustion engine has a plurality of cylinders and a crankshaft and is dedicated to power generation. The generator is connected to the crankshaft via a torsional damper. The engine misfire detection device includes a generator rotation angle sensor and a processor. The generator rotation angle sensor detects the rotation angle of the generator rotating shaft. The processor is configured to execute a misfire detection process. The misfire detection process includes a first misfire detection process of determining that the internal combustion engine has misfired when an amplitude correlation value that correlates with the magnitude of amplitude of rotation speed of the generator rotating shaft and is detected by the generator rotation angle sensor is greater than a determination threshold value.Type: GrantFiled: November 9, 2021Date of Patent: October 4, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shintaro Hotta, Yuya Takahashi, Hiroki Iguma, Hideto Wakabayashi
-
Patent number: 11378035Abstract: An engine control device includes a processor configured to execute a fuel injection control including: a first fuel injection processing for injecting an amount of fuel according to a first intake air amount based on an intake air flow rate detected by an air flow sensor; and a second fuel injection processing for injecting an amount of fuel according to a second intake air amount based on a throttle opening degree detected by a throttle position sensor. The processor selects the first fuel injection processing when a pulsation rate of the intake air flow rate is equal to or lower than a pulsation rate threshold value, and selects the second fuel injection processing when the pulsation rate is higher than the pulsation rate threshold value. The pulsation rate threshold value is smaller when a temperature correlation value is low than when the temperature correlation value is high.Type: GrantFiled: October 1, 2020Date of Patent: July 5, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yoshiharu Hirata, Shintaro Hotta, Takashi Amano
-
Publication number: 20220145820Abstract: An engine misfire detection device is mounted on a hybrid electric vehicle that includes an internal combustion engine and a generator. The internal combustion engine has a plurality of cylinders and a crankshaft and is dedicated to power generation. The generator is connected to the crankshaft via a torsional damper. The engine misfire detection device includes a generator rotation angle sensor and a processor. The generator rotation angle sensor detects the rotation angle of the generator rotating shaft. The processor is configured to execute a misfire detection process. The misfire detection process includes a first misfire detection process of determining that the internal combustion engine has misfired when an amplitude correlation value that correlates with the magnitude of amplitude of rotation speed of the generator rotating shaft and is detected by the generator rotation angle sensor is greater than a determination threshold value.Type: ApplicationFiled: November 9, 2021Publication date: May 12, 2022Inventors: Shintaro Hotta, Yuya Takahashi, Hiroki Iguma, Hideto Wakabayashi
-
Patent number: 11118532Abstract: A top surface of the piston includes a first region. A heat shielding film is formed on the first area. The top surface further includes a second region. There is no heat shielding film formed on the second region. Instead, the second area is mirror-finished. The top surface includes a central portion. A valve recess portion is formed on an intake side of the central portion. A squish portion is formed the intake side of the valve recess portion. The first area includes at least the central portion. The second area includes at least the squish portion.Type: GrantFiled: October 28, 2019Date of Patent: September 14, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Shintaro Hotta
-
Publication number: 20210131374Abstract: An engine control device includes a processor configured to execute a fuel injection control including: a first fuel injection processing for injecting an amount of fuel according to a first intake air amount based on an intake air flow rate detected by an air flow sensor; and a second fuel injection processing for injecting an amount of fuel according to a second intake air amount based on a throttle opening degree detected by a throttle position sensor. The processor selects the first fuel injection processing when a pulsation rate of the intake air flow rate is equal to or lower than a pulsation rate threshold value, and selects the second fuel injection processing when the pulsation rate is higher than the pulsation rate threshold value. The pulsation rate threshold value is smaller when a temperature correlation value is low than when the temperature correlation value is high.Type: ApplicationFiled: October 1, 2020Publication date: May 6, 2021Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yoshiharu HIRATA, Shintaro HOTTA, Takashi AMANO
-
Publication number: 20210062742Abstract: A powertrain system includes a port injection internal combustion engine. A first start process is a process in which fuel is enclosed in a compression stroke cylinder when the engine is stopped, and based on a stored crank stop position, ignition is performed in a first cycle of the compression stroke cylinder upon engine start. A second start process is a process in which, based on the stored crank stop position, fuel injection is performed for an intake stroke cylinder while the engine is stopped, and based on the stored crank stop position, ignition is performed in the first cycle of the intake stroke cylinder upon engine start. When a catalyst temperature at the time engine start is requested is equal to or higher than a first threshold, a control device starts the internal combustion engine by at least one of the first start process and the second start process.Type: ApplicationFiled: July 1, 2020Publication date: March 4, 2021Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shintaro HOTTA, Takashi KAWAI, Shunsuke FUSHIKI, Hideto WAKABAYASHI, Hirokazu ITO
-
Patent number: 10920712Abstract: An internal combustion engine has a plurality of cylinders and transmission arranged adjoining the engine. If designating an average height of a combustion chamber in a region inside from a virtual cylindrical surface passing through center of a valve body of an intake valve and extending in a circumferential direction of each cylinder when a piston is at top dead center, as “center height”, and designating average of a height of the combustion chamber in a region outside from the virtual cylindrical surface when the piston is at top dead center, as “peripheral height”, the combustion chambers form a center height of a transmission side cylinder positioned most to the transmission side among the plurality of cylinders is higher than center heights of usual cylinders including one cylinder other than the transmission side cylinder and a peripheral height at the transmission side cylinder lower than peripheral heights of usual cylinders.Type: GrantFiled: June 6, 2019Date of Patent: February 16, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shintaro Hotta, Susumu Hashimoto, Shinji Sadakane, Hiroshi Tada, Fumio Takamiya, Akira Hojo
-
Patent number: 10724425Abstract: An internal combustion engine includes a plurality of cylinders, and these cylinders are divided into a first group where the air-fuel mixture is burned in the entire operating region and a second group where the air-fuel mixture is not burned in part of the operating region. The engine comprising: an intake opening opened and closed by an intake valve; an exhaust opening opened and closed by an exhaust valve; and a mask part having a wall surface extending along an outer edge of the intake opening toward the inside of the combustion chamber at an opposite side from the exhaust opening side. The mask part is configured so that a clearance from a passage surface of an edge part of the intake valve to the wall surface of the mask part is smaller at each cylinder of the first group than each cylinder of the second group.Type: GrantFiled: April 15, 2019Date of Patent: July 28, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Shintaro Hotta
-
Patent number: 10718275Abstract: A miller cycle engine according to the present disclosure includes: a variable valve operating device configured to continuously change the closing timing of an intake valve; a throttle valve arranged in an intake air passage; and a control device configured to execute an early closing miller cycle operation mode to control the variable valve operating device such that the intake valve closes at an intake bottom dead center or earlier. The control device is configured to: execute a late closing mode (e.g., decompression mode) to retard the closing timing relative to the intake bottom dead center at the time of engine start-up; and execute, where the pressure in the intake air passage has decreased to a first threshold value or lower first after the engine start-up, a mode switching processing to switch from the late closing mode to the early closing miller cycle operation mode.Type: GrantFiled: July 9, 2019Date of Patent: July 21, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Shintaro Hotta
-
Patent number: 10711753Abstract: An internal combustion engine includes two intake openings, opened and closed by intake valves; exhaust openings opened and closed by exhaust valves; a fuel injector having a plurality of nozzle holes; and mask parts having wall surfaces extending along outer edges of the intake openings toward the inside of the combustion chamber. The fuel injector arranged wherein the nozzle holes are positioned at the opposite exhaust opening sides from the intake openings, and the plurality of nozzle holes include a first nozzle hole, injecting in a direction with the smallest angle from a plane perpendicular to the axial direction of the cylinder. The wall surface formed wherein a height in a first nozzle hole ejection region positioned in a range of injection of a fuel spray from the first nozzle hole, when viewed in the axial direction, is lower than a height in the first nozzle hole ejection region.Type: GrantFiled: January 2, 2019Date of Patent: July 14, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Shintaro Hotta
-
Patent number: 10697378Abstract: A control system of a Miller cycle engine includes an ECU. The ECU executes an early closing Miller cycle operating mode in which a variable valve mechanism is controlled to close an intake valve before an intake bottom dead center. The ECU executes a decompression mode in which the variable valve mechanism is controlled to close the intake valve at a point later than the intake BDC, when the engine is started. The electronic control unit executes the early closing Miller cycle operating mode after completion of the decompression mode. A later closing amount of the intake valve relative to the intake BDC, for use in the decompression mode, is larger than an early closing amount of the intake valve relative to the intake BDC when the closing timing of the intake valve is most advanced.Type: GrantFiled: August 21, 2019Date of Patent: June 30, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shintaro Hotta, Shinji Sadakane, Fumio Takamiya, Akira Hojo, Kohei Umehara
-
Patent number: 10677178Abstract: An operating range boundary for switching a cam for driving an intake valve (drive cam) is changed in a direction of decreasing an engine load if a target EGR rate is predicted to increase across the contour line of the EGR rate. By changing the boundary, the drive cam is switched from a large cam to a small cam before an operating point is transferred from a partitioned range with a low target EGR rate to a partitioned range with a high target EGR rate.Type: GrantFiled: December 11, 2017Date of Patent: June 9, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Akira Kato, Shinichi Mitani, Shintaro Hotta
-
Publication number: 20200158045Abstract: A top surface of the piston includes a first region. A heat shielding film is formed on the first area. The top surface further includes a second region. There is no heat shielding film formed on the second region. Instead, the second area is mirror-finished. The top surface includes a central portion. A valve recess portion is formed on an intake side of the central portion. A squish portion is formed the intake side of the valve recess portion. The first area includes at least the central portion. The second area includes at least the squish portion.Type: ApplicationFiled: October 28, 2019Publication date: May 21, 2020Inventor: Shintaro HOTTA
-
Publication number: 20200072134Abstract: A miller cycle engine according to the present disclosure includes: a variable valve operating device configured to continuously change the closing timing of an intake valve; a throttle valve arranged in an intake air passage; and a control device configured to execute an early closing miller cycle operation mode to control the variable valve operating device such that the intake valve closes at an intake bottom dead center or earlier. The control device is configured to: execute a late closing mode (e.g., decompression mode) to retard the closing timing relative to the intake bottom dead center at the time of engine start-up; and execute, where the pressure in the intake air passage has decreased to a first threshold value or lower first after the engine start-up, a mode switching processing to switch from the late closing mode to the early closing miller cycle operation mode.Type: ApplicationFiled: July 9, 2019Publication date: March 5, 2020Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Shintaro HOTTA
-
Publication number: 20200072135Abstract: A control system of a Miller cycle engine includes an ECU. The ECU executes an early closing Miller cycle operating mode in which a variable valve mechanism is controlled to close an intake valve before an intake bottom dead center. The ECU executes a decompression mode in which the variable valve mechanism is controlled to close the intake valve at a point later than the intake BDC, when the engine is started. The electronic control unit executes the early closing Miller cycle operating mode after completion of the decompression mode. A later closing amount of the intake valve relative to the intake BDC, for use in the decompression mode, is larger than an early closing amount of the intake valve relative to the intake BDC when the closing timing of the intake valve is most advanced.Type: ApplicationFiled: August 21, 2019Publication date: March 5, 2020Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shintaro HOTTA, Shinji SADAKANE, Fumio TAKAMIYA, Akira HOJO, Kohei UMEHARA
-
Publication number: 20190383230Abstract: An internal combustion engine has a plurality of cylinders and transmission arranged adjoining the engine. If designating an average height of a combustion chamber in a region inside from a virtual cylindrical surface passing through center of a valve body of an intake valve and extending in a circumferential direction of each cylinder when a piston is at top dead center, as “center height”, and designating average of a height of the combustion chamber in a region outside from the virtual cylindrical surface when the piston is at top dead center, as “peripheral height”, the combustion chambers form a center height of a transmission side cylinder positioned most to the transmission side among the plurality of cylinders is higher than center heights of usual cylinders including one cylinder other than the transmission side cylinder and a peripheral height at the transmission side cylinder lower than peripheral heights of usual cylinders.Type: ApplicationFiled: June 6, 2019Publication date: December 19, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shintaro HOTTA, Susumu HASHIMOTO, Shinji SADAKANE, Hiroshi TADA, Fumio TAKAMIYA, Akira HOJO
-
Patent number: 10502148Abstract: An electronic control unit is configured to select a first cam as a driving cam of an intake valve in a first operation range where a target value of an EGR rate is set to a specified EGR rate, and is configured to select a second cam as the driving cam in a second operation range smaller in valve duration and lift amount than the first cam. Accordingly, in most of the operation regions, the first cam is selected, and the second cam is selected only in a high-torque and high-speed region. When the second cam is selected in the high-torque and high-speed region, the state where an actual compression ratio is high can be eliminated, and suction efficiency can be decreased. Therefore, decrease in a knocking limit can be suppressed.Type: GrantFiled: December 29, 2017Date of Patent: December 10, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shintaro Hotta, Akira Kato, Shinichi Mitani
-
Patent number: 10480434Abstract: Assume that a boundary on the air-fuel ration operation is changed from a boundary (i) to a boundary (ii). Then, after the boundary is changed, a high EGR operation region where a target EGR rate is set to a high value overlaps partially with a rich operation region. Therefore, when it is determined that the current operating point exists in the overlapped region, the target EGR rate is forcibly lowered. In addition, the boundary on a drive cam for an intake valve is changed from a boundary (I) to a boundary (II) thereby a region where a small cam is selected is enlarged.Type: GrantFiled: March 27, 2018Date of Patent: November 19, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Shintaro Hotta