Patents by Inventor Shintaro Yamazaki
Shintaro Yamazaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10196777Abstract: A shoe press belt with excellent mechanical properties, in particular excellent wear resistance is provided, and a method of manufacturing the shoe press belt for use in a papermaking machine is also provided. The belt is constituted by a resin layer and includes an outer circumferential layer surface contacting a felt. The outer circumferential layer surface is formed with a surface-treated layer, in which part of the resin layer is modified by coating a composition including an isocyanate compound onto a semi-finished outer circumferential layer and by performing a curing treatment.Type: GrantFiled: January 7, 2016Date of Patent: February 5, 2019Assignee: ICHIKAWA CO., LTD.Inventors: Chie Umehara, Shintaro Yamazaki, Yuya Takamori
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Patent number: 9732470Abstract: The purpose of the present invention is to provide a shoe press belt which exhibits improvement in mechanical characteristics such as crack resistance, wear resistance, delamination resistance and bending fatigue resistance, particularly in the surface wear resistance of the shoe press belt and the crack resistance of the bottom regions of water receiving parts. A shoe press belt which is produced by integrating a reinforcing substrate with a polyurethane layer including at least a felt-side layer and in which water-receiving parts are formed in the felt-side layer, wherein the polyurethane equivalent value of the second resin layer including the bottom regions of the water-receiving parts is adjusted so as to be larger than that of the first resin layer including a surface which is to be brought into contact with a felt.Type: GrantFiled: June 13, 2014Date of Patent: August 15, 2017Assignee: ICHIKAWA CO., LTD.Inventors: Shintaro Yamazaki, Yuya Takamori, Chie Umehara, Mitsuyoshi Matsuno, Nobuharu Suzuki
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Publication number: 20160208437Abstract: The object is to provide a shoe press belt with excellent mechanical properties, in particular excellent wear resistance, and to provide a method of manufacturing said shoe press belt. The shoe press belt 1 is a shoe press belt 1 for use in a papermaking machine, wherein it is constituted by a resin layer 22 and it comprises an outer circumferential layer surface 222 contacting a felt, and wherein the outer circumferential layer surface 222 is formed with a surface-treated layer 24, in which part of the resin layer 22 is modified by coating a composition 25 comprising an isocyanate compound onto a semi-finished outer circumferential layer 221 and by performing a curing treatment.Type: ApplicationFiled: January 7, 2016Publication date: July 21, 2016Applicant: Ichikawa Co., Ltd.Inventors: Chie UMEHARA, Shintaro YAMAZAKI, Yuya TAKAMORI
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Publication number: 20160130755Abstract: The purpose of the present invention is to provide a shoe press belt which exhibits improvement in mechanical characteristics such as crack resistance, wear resistance, delamination resistance and bending fatigue resistance, particularly in the surface wear resistance of the shoe press belt and the crack resistance of the bottom regions of water receiving parts. A shoe press belt which is produced by integrating a reinforcing substrate with a polyurethane layer including at least a felt-side layer and in which water-receiving parts are formed in the felt-side layer, wherein the polyurethane equivalent value of the second resin layer including the bottom regions of the water-receiving parts is adjusted so as to be larger than that of the first resin layer including a surface which is to be brought into contact with a felt.Type: ApplicationFiled: June 13, 2014Publication date: May 12, 2016Applicant: ICHIKAWA CO., LTD.Inventors: Shintaro YAMAZAKI, Yuya TAKAMORI, Chie UMEHARA, Mitsuyoshi MATSUNO, Nobuharu SUZUKI
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Publication number: 20130192787Abstract: A paper making shoe press belt includes a reinforcing fiber substrate and a polyurethane laminate. The reinforcing fiber substrate is embedded in at least one layer of the polyurethane laminate. At least one layer of the polyurethane laminate includes a polyurethane obtained by heat-curing a urethane prepolymer together with a mixed curing agent. The urethane prepolymer includes a terminal isocyanate group and is obtained by reacting a diisocyanate compound and a long-chain polyol. The diisocyanate compound includes at least one of toluene-diisocyanate, diphenylmethane-diisocyanate, and paraphenylene-diisocyanate. The mixed curing agent includes 70-99.5 mol % of dimethylthiotoluenediamine and 0.5-30 mol % of a curing agent. The curing agent includes at least one of 4,4?-methylenebis(2,6-diethyl-3-chloroaniline), 4,4?-methylenedianiline, and 1,4-butanediol. An equivalent ratio of active hydrogen groups of the mixed curing agent to isocyanate groups of the urethane prepolymer is from 1.02 to 1.15.Type: ApplicationFiled: July 5, 2012Publication date: August 1, 2013Applicant: ICHIKAWA CO., LTD.Inventors: Takao YAZAKI, Shintaro YAMAZAKI, Yuya TAKAMORI
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Publication number: 20130192788Abstract: A paper making shoe press belt includes a reinforcing fiber substrate and a polyurethane laminate. The reinforcing fiber substrate is embedded in at least one layer of the polyurethane laminate. At least one layer of the polyurethane laminate includes a polyurethane obtained by heat-curing a urethane prepolymer together with a mixed curing agent. The urethane prepolymer includes a terminal isocyanate group and is obtained by reacting a diisocyanate compound and a long-chain polyol. The diisocyanate compound includes at least one of toluene-diisocyanate, diphenylmethane-diisocyanate, and paraphenylene-diisocyanate. The mixed curing agent includes 70-99.5 mol % of dimethylthiotoluenediamine and 0.5-30 mol % of a curing agent. The curing agent includes at least one of diethyltoluenediamine and hydroquinone bis (?-hydroxyethyl) ether. An equivalent ratio of active hydrogen groups of the mixed curing agent to isocyanate groups of the urethane prepolymer is from 1.02 to 1.15.Type: ApplicationFiled: July 5, 2012Publication date: August 1, 2013Applicant: ICHIKAWA CO., LTD.Inventors: Takao Yazaki, Shintaro Yamazaki, Yuya Takamori
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Patent number: 8449723Abstract: A shoe press belt includes a substrate, a wet paper web-side layer provided on the outer side of the substrate; and a shoe-side layer on the inner side; the wet paper web-side layer and the shoe-side layer are made from a high-polymer elastic material. The surface layer of the wet paper web-side layer includes concave water catching parts and land parts which are projecting parts occurring due to formation of the water catching parts. The occurrence of cracks in the surface part of the land part and the bottom part and corner parts of the water catching part of the shoe press belt is suppressed by setting the hardness of the surface part of the land part at a relatively higher value than the hardness of the bottom part of the water catching part. Thereby, occurrence of cracks in the surface part of the land parts and the bottom part of the water catching part in a shoe press belt having water catching parts and land parts in the surface layer of the wet paper web-side layer can be suppressed.Type: GrantFiled: February 25, 2010Date of Patent: May 28, 2013Assignee: Ichikawa Co., Ltd.Inventor: Shintaro Yamazaki
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Patent number: 8137507Abstract: A shoe press belt for paper-making machine that reduces belt damages attributed to the friction between belt and shoe. The shoe press belt for paper-making machine having a wet paper contact surface and a shoe contact surface, is characterized in that the shoe press belt for paper-making machine has a base member and at least a polymer elastic part constituting the shoe contact surface and that the shoe contact surface of the polymer elastic part has a surface roughness (Ra) of 1.0 to 3.5 ?m.Type: GrantFiled: June 24, 2008Date of Patent: March 20, 2012Assignee: Ichikawa Co., Ltd.Inventors: Atsushi Ishino, Nobuharu Suzuki, Shintaro Yamazaki, Takeshi Sawada, Tomoyuki Kawamata
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Publication number: 20110303383Abstract: A shoe press belt includes a substrate, a wet paper web-side layer provided on the outer side of the substrate; and a shoe-side layer on the inner side; the wet paper web-side layer and the shoe-side layer are made from a high-polymer elastic material. The surface layer of the wet paper web-side layer includes concave water catching parts and land parts which are projecting parts occurring due to formation of the water catching parts. The occurrence of cracks in the surface part of the land part and the bottom part and corner parts of the water catching part of the shoe press belt is suppressed by setting the hardness of the surface part of the land part at a relatively higher value than the hardness of the bottom part of the water catching part. Thereby, occurrence of cracks in the surface part of the land parts and the bottom part of the water catching part in a shoe press belt having water catching parts and land parts in the surface layer of the wet paper web-side layer can be suppressed.Type: ApplicationFiled: February 25, 2010Publication date: December 15, 2011Applicant: ICHIKAWA CO., LTD.Inventor: Shintaro Yamazaki
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Patent number: 7955475Abstract: A papermaking shoe press belt is formed of a reinforcing fiber base material and a polyurethane layer integrated with each other. The reinforcing fiber base material is embedded in the polyurethane layer. The papermaking shoe press belt includes, as the polyurethane layer, a polyurethane layer obtainable by curing a composition composed in combination of a urethane prepolymer and one or more curing agent. The urethane prepolymer is obtainable by reacting a p-phenylene diisocyanate compound with a long-chain polyol.Type: GrantFiled: March 5, 2010Date of Patent: June 7, 2011Assignee: Ichikawa Co., Ltd.Inventors: Takao Yazaki, Shintaro Yamazaki, Yuya Takamori
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Patent number: 7947154Abstract: A belt for papermaking shoe press is provided which comprises a reinforcing fibrous base (6) and a polyurethane layer (2) united therewith, the reinforcing fibrous base (6) having been embedded in the polyurethane layer (2). The belt includes a polyurethane layer obtained by curing a mixture comprising: a urethane prepolymer obtained by reacting a polyisocyanate compound selected among p-phenylene-diisocyanate, 4,4?-methylene-bis(phenyl isocyanate), and tolylene-diisocyanate with a polyol compound selected among polypropylene glycol, polytetramethylene glycol, and a polycarbonate diol; a hardener selected among an aliphatic diol compound, hydroquinone-bis-?-hydroxyethyl ether, and organic polyamine compound; and an aliphatic triol compound. Due to this layer, the shoe press belt for papermaking is excellent in wearing resistance and flexing fatigue resistance.Type: GrantFiled: February 4, 2009Date of Patent: May 24, 2011Assignee: Ichikawa Co., Ltd.Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino, Yuya Takamori, Ryo Umehara, Ai Tamura
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Patent number: 7943013Abstract: Disclosed is a shoe press belt (10) which comprises a reinforcing fibrous base material (6) embedded in a polyurethane layer, and has an outer circumference layer (2a, 21) and an inner circumference layer (2b, 22) each formed with a polyurethane. The polyurethane layer comprises a polyurethane which is produced by curing a composition comprising a mixture of an urethane prepolymer (A) and a curing agent (B). The urethane prepolymer (A) is produced by reacting an isocyanate compound (a) containing 55 to 100 mol % of a p-phenylene-diisocyanate compound with polytetramethylene glycol (b) and has an isocyanate group at its terminal. The curing agent (B) is selected from the group consisting of 1,4-butanediol, hydroquinone bis-?hydroxylethyl ether, 3,5-diethyltoluenediamine and 3,5-dimethylthiotoluenediamine. The belt (10) has excellent cracking resistance, bending fatigue resistance and wear resistance.Type: GrantFiled: June 20, 2008Date of Patent: May 17, 2011Assignee: Ichikawa Co., Ltd.Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino
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Patent number: 7909965Abstract: Disclosed is a shoe press belt (10) which comprises a reinforcing fibrous base material (6) embedded in a polyurethane layer, and has an outer circumference layer (2a) and an inner circumference layer (2b) each formed with a polyurethane. The polyurethane layer constituting the outer circumference layer (2a) comprises a polyurethane which is cured by the reaction of an urethane prepolymer (A) with a curing agent mixture (B). The urethane prepolymer (A) is produced by reacting an isocyanate compound selected from p-phenylene-diisocyanate and 4,4?-methylenebis(phenylisocyanate) with a polytetramethylene glycol and has an isocyanate group at its terminal. The curing agent mixture (B) comprises 1,4-butanediol and an aromatic polyamine having an active hydrogen group (H). The shoe press belt has excellent wear resistance, cracking resistance and bending fatigue resistance.Type: GrantFiled: May 14, 2008Date of Patent: March 22, 2011Assignee: Ichikawa Co., Ltd.Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino
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Publication number: 20110017419Abstract: A papermaking shoe press belt is formed of a reinforcing fiber base material and a polyurethane layer integrated with each other. The reinforcing fiber base material is embedded in the polyurethane layer. The papermaking shoe press belt includes, as the polyurethane layer, a polyurethane layer obtainable by curing a composition composed in combination of a urethane prepolymer and one or more curing agent. The urethane prepolymer is obtainable by reacting a p-phenylene diisocyanate compound with a long-chain polyol.Type: ApplicationFiled: March 5, 2010Publication date: January 27, 2011Applicant: ICHIKAWA CO., LTD.Inventors: Takao Yazaki, Shintaro Yamazaki, Yuya Takamori
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Publication number: 20100314067Abstract: A belt for papermaking shoe press is provided which comprises a reinforcing fibrous base (6) and a polyurethane layer (2) united therewith, the reinforcing fibrous base (6) having been embedded in the polyurethane layer (2). The belt includes a polyurethane layer obtained by curing a mixture comprising: a urethane prepolymer obtained by reacting a polyisocyanate compound selected among p-phenylene-diisocyanate, 4,4?-methylene-bis(phenyl isocyanate), and tolylene-diisocyanate with a polyol compound selected among polypropylene glycol, polytetramethylene glycol, and a polycarbonate diol; a hardener selected among an aliphatic diol compound, hydroquinone-bis-?-hydroxyethyl ether, and organic polyamine compound; and an aliphatic triol compound. Due to this layer, the shoe press belt for papermaking is excellent in wearing resistance and flexing fatigue resistance.Type: ApplicationFiled: February 4, 2009Publication date: December 16, 2010Applicant: ICHIKAWA CO., LTD.Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino, Yuya Takamori, Ryo Umehara, Ai Tamura
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Publication number: 20100186918Abstract: A shoe press belt for paper-making machine that reduces belt damages attributed to the friction between belt and shoe. The shoe press belt for paper-making machine having a wet paper contact surface and a shoe contact surface, is characterized in that the shoe press belt for paper-making machine has a base member and at least a polymer elastic part constituting the shoe contact surface and that the shoe contact surface of the polymer elastic part has a surface roughness (Ra) of 1.0 to 3.5 ?m.Type: ApplicationFiled: June 24, 2008Publication date: July 29, 2010Applicant: ICHIKAWA CO., LTD.Inventors: Atsushi Ishino, Nobuharu Suzuki, Shintaro Yamazaki, Takeshi Sawada, Tomoyuki Kawamata
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Publication number: 20100186920Abstract: Disclosed is a shoe press belt (10) which comprises a reinforcing fibrous base material (6) embedded in a polyurethane layer, and has an outer circumference layer (2a, 21) and an inner circumference layer (2b, 22) each formed with a polyurethane. The polyurethane layer comprises a polyurethane which is produced by curing a composition comprising a mixture of an urethane prepolymer (A) and a curing agent (B). The urethane prepolymer (A) is produced by reacting an isocyanate compound (a) containing 55 to 100 mol % of a p-phenylene-diisocyanate compound with polytetramethylene glycol (b) and has an isocyanate group at its terminal. The curing agent (B) is selected from the group consisting of 1,4-butanediol, hydroquinone bis-?hydroxylethyl ether, 3,5-diethyltoluenediamine and 3,5-dimethylthiotoluenediamine. The belt (10) has excellent cracking resistance, bending fatigue resistance and wear resistance.Type: ApplicationFiled: June 20, 2008Publication date: July 29, 2010Applicant: ICHIKAWA CO., LTD.Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino
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Publication number: 20100147480Abstract: Disclosed is a shoe press belt (10) which comprises a reinforcing fibrous base material (6) embedded in a polyurethane layer, and has an outer circumference layer (2a) and an inner circumference layer (2b) each formed with a polyurethane. The polyurethane layer constituting the outer circumference layer (2a) comprises a polyurethane which is cured by the reaction of an urethane prepolymer (A) with a curing agent mixture (B). The urethane prepolymer (A) is produced by reacting an isocyanate compound selected from p-phenylene-diisocyanate and 4,4?-methylenebis(phenylisocyanate) with a polytetramethylene glycol and has an isocyanate group at its terminal. The curing agent mixture (B) comprises 1,4-butanediol and an aromatic polyamine having an active hydrogen group (H). The shoe press belt has excellent wear resistance, cracking resistance and bending fatigue resistance.Type: ApplicationFiled: May 14, 2008Publication date: June 17, 2010Applicant: ICHIKAWA CO., LTD.Inventors: Takao Yazaki, Nobuharu Suzuki, Shintaro Yamazaki, Atsushi Ishino