Patents by Inventor Shinya ASAI

Shinya ASAI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250132475
    Abstract: A method for manufacturing a power storage module includes: a placing step of placing an electrode laminate on a restraint member so that a laminating direction runs along a vertical direction; a connecting step of connecting a first connection part so that a connecting portion of a second connection part with respect to a connected part is positioned on an upper side in the vertical direction than an opening; a supplying step of connecting a distal end part of a supply pipe for an electrolytic solution to the second connection part, and supplying the electrolytic solution to a space; and a conveying step of removing a recessed part of the supply pipe from the second connection part, and conveying a cell stack placed on the restraint member in a state in which the opening is connected to the first connection part.
    Type: Application
    Filed: August 2, 2022
    Publication date: April 24, 2025
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Takuya MURATA, Shinya ASAI, Ryota ISOMURA, Takashi FUKUDA, Nobukiyo ITO, Yushi KONDO, Yusuke YAMASHITA
  • Publication number: 20240416568
    Abstract: A manufacturing method for a molded article is provided, including: a preparing step of preparing an insert member having, on a surface, a first resin part containing a first thermoplastic resin; a filling step of inserting and fixing the first resin part of the insert member into a mold and filling a space between the first resin part and the mold with a molten second thermoplastic resin using an injection molding apparatus; and a pressure holding step of applying a holding pressure to the second thermoplastic resin that the space is filled with, wherein in the pressure holding step, a first holding pressure is applied until an inner temperature of the first resin part reaches a deflection temperature under load of the first thermoplastic resin, and a second holding pressure lower than the first holding pressure is applied after the inner temperature reaches the deflection temperature under load.
    Type: Application
    Filed: April 10, 2024
    Publication date: December 19, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Atsushi SUGIHARA, Shun Kishimoto, Taichi Ito, Shinya Asai, Tatsuya Yamashita
  • Publication number: 20240356056
    Abstract: A first unit includes a pair of restraint members disposed at both ends in the Z-axis direction of the electrode laminate, and a pair of regulation members disposed at both ends in the Y-axis direction of a held body including the electrode laminate and the pair of restraint members. Each regulation member includes a pair of contact parts brought into contact with respective edges of the restraint members from an outer side in the Z-axis direction, and a connection part connecting the contact parts. A size of the connection part in the X-axis direction is equal to or larger than a size of the electrode laminate in the X-direction. Relative positions of the regulation members with respect to the restraint members are fixed by insertion members inserted into through holes of the restraint members and the contact parts.
    Type: Application
    Filed: August 2, 2022
    Publication date: October 24, 2024
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventor: Shinya ASAI
  • Publication number: 20240356087
    Abstract: A restraining jig includes: a first unit configured to apply a restraining load in the Z-axis direction to an electrode laminate via a pair of restraint members disposed at both ends in the Z-axis direction of the electrode laminate; and a second unit including a flow channel part communicating with a space by being connected to an opening, and a base part supporting the flow channel part. The second unit is disposed to be freely attached to or detached from the first unit. When the base part is fixed to at least one of the pair of restraint members by fixing parts configured to regulate movement in the X-axis direction of the second unit with respect to the first unit and fix the second unit, the flow channel part is liquid-tightly connected to the opening.
    Type: Application
    Filed: August 2, 2022
    Publication date: October 24, 2024
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Takashi FUKUDA, Shinya ASAI, Takuya MURATA
  • Publication number: 20240222678
    Abstract: A production device for a resin framed electrode foil includes a pair of holding members connected to each other via a rotary shaft extending along an edge portion of an electrode foil and configured to hold a resin frame, and a welding member or a plurality of welding members provided in each of the pair of holding members. Each of the pair of holding members is movable between a receiving position in which the resin frame is received from an external supply device and a welding position in which the resin frame is welded to the edge portion of the electrode foil by the welding member, with rotation of the rotary shaft around an axis. When one of the pair of holding members is in the welding position, the other of the pair of the holding members is in the receiving position.
    Type: Application
    Filed: February 4, 2022
    Publication date: July 4, 2024
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tatsuya KINUGAWA, Shinya ASAI
  • Publication number: 20240175628
    Abstract: An infrared heater is disposed on one side of an electrode sheet transferred along a transfer path. A radiation temperature sensor is disposed on the other side of the electrode sheet to measure the temperature of the back surface of the electrode sheet corresponding to the back side of a front surface portion of the electrode sheet that is the closest to the infrared heater. The radiation temperature sensor is configured such that the peak wavelength of infrared light radiated to the surface of the electrode sheet by the infrared heater is not included in the detectable wavelength range of infrared light detected by the radiation temperature sensor.
    Type: Application
    Filed: September 25, 2023
    Publication date: May 30, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masato ONO, Katsuhisa TSUZUKI, Shinya ASAI, Yusuke YAMAGUCHI
  • Patent number: 11302968
    Abstract: A first electrode sheet includes respective active material layers on a first face of a positive electrode metal foil and an opposing second face. The first face active material layer includes a parallel section along the first face, a tapered section between a positive electrode first lateral side of the first face and a first face parallel section and inclined inward towards a current collector inner region relative to a thickness direction of the first face active material layer, and a curved section forming a curved surface between and across the first face parallel and the first face tapered sections. A separator includes a first separator covering the side of the positive electrode metal foil first face, and a second separator covering the side of the second face. A first separator part lying flush against and contacting the first face tapered section arranged along the first face tapered section.
    Type: Grant
    Filed: November 16, 2016
    Date of Patent: April 12, 2022
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Atsushi Minagata, Yasuyuki Goda, Shinya Asai, Hiroyasu Nishihara
  • Publication number: 20210210788
    Abstract: A first electrode sheet includes respective active material layers on a first face of a positive electrode metal foil and an opposing second face. The first face active material layer includes a parallel section along the first face, a tapered section between a positive electrode first lateral side of the first face and a first face parallel section and inclined inward towards a current collector inner region relative to a thickness direction of the first face active material layer, and a curved section forming a curved surface between and across the first face parallel and the first face tapered sections. A separator includes a first separator covering the side of the positive electrode metal foil first face, and a second separator covering the side of the second face. A first separator part lying flush against and contacting the first face tapered section arranged along the first face tapered section.
    Type: Application
    Filed: November 16, 2016
    Publication date: July 8, 2021
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Atsushi MINAGATA, Yasuyuki GODA, Shinya ASAI, Hiroyasu NISHIHARA
  • Patent number: 10581108
    Abstract: An electrode stacking device includes a stacking unit that is disposed between a positive electrode conveying unit conveying a separator-equipped positive electrode and a negative electrode conveying unit conveying a negative electrode, and includes a plurality of stages of stacking sections on which the separator-equipped positive electrode and the negative electrode are stacked, a conveying control unit that controls a drive section to hold a plurality of the separator-equipped positive electrodes at height positions corresponding to the plurality of stages of stacking section and controls a drive section to hold a plurality of the negative electrodes at height positions corresponding to the plurality of stages of stacking sections, a push-out unit that simultaneously pushes out the plurality of separator-equipped positive electrodes toward the plurality of stages of stacking sections, and a push-out unit that simultaneously pushes out the plurality of negative electrodes toward the plurality of stages of s
    Type: Grant
    Filed: January 25, 2017
    Date of Patent: March 3, 2020
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hayato Sakurai, Hiroyasu Nishihara, Shinya Asai, Yasuyuki Goda
  • Publication number: 20190036149
    Abstract: An electrode stacking device includes a stacking unit that is disposed between a positive electrode conveying unit conveying a separator-equipped positive electrode and a negative electrode conveying unit conveying a negative electrode, and includes a plurality of stages of stacking sections on which the separator-equipped positive electrode and the negative electrode are stacked, a conveying control unit that controls a drive section to hold a plurality of the separator-equipped positive electrodes at height positions corresponding to the plurality of stages of stacking section and controls a drive section to hold a plurality of the negative electrodes at height positions corresponding to the plurality of stages of stacking sections, a push-out unit that simultaneously pushes out the plurality of separator-equipped positive electrodes toward the plurality of stages of stacking sections, and a push-out unit that simultaneously pushes out the plurality of negative electrodes toward the plurality of stages of s
    Type: Application
    Filed: January 25, 2017
    Publication date: January 31, 2019
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hayato SAKURAI, Hiroyasu NISHIHARA, Shinya ASAI, Yasuyuki GODA
  • Publication number: 20180226687
    Abstract: An electrode assembly is an electrode assembly of a lithium ion secondary battery in which sheet-like positive electrodes and sheet-like negative electrodes are alternately stacked, with bag-like separators interposed therebetween. The area of the first main surface of each of the positive electrodes is smaller than the area of the first main surface of each of the negative electrodes, and the area of the second main surface of each of the positive electrodes is smaller than the area of the second main surface of each of the negative electrodes. The first main surfaces of the positive electrodes and the negative electrodes are opposed to each other, with the respective bag-like separators interposed therebetween, and the second main surfaces of the positive electrodes and the negative electrodes are opposed to each other, with the respective bag-like separators interposed therebetween.
    Type: Application
    Filed: July 20, 2016
    Publication date: August 9, 2018
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Shinya ASAI, Atsushi MINAGATA, Hiroyasu NISHIHARA, Yasuyuki GODA
  • Patent number: 9446938
    Abstract: A capacitance type physical quantity sensor includes: a first substrate; and a second substrate bonded to the first substrate through an insulating film. The second substrate includes first and second groove portions at a place of the second substrate facing an end portion of the first and second support units formed on the first substrate on a side opposite to the movable unit. A part of the end portion of the first support unit protrudes over the first groove portion. A part of the end portion of the second support unit protrudes over the second groove portion.
    Type: Grant
    Filed: April 24, 2014
    Date of Patent: September 20, 2016
    Assignee: DENSO CORPORATION
    Inventors: Tetsuo Yoshioka, Shinya Asai, Jyunya Nishida
  • Publication number: 20160016788
    Abstract: A capacitance type physical quantity sensor includes: a first substrate; and a second substrate bonded to the first substrate through an insulating film. The second substrate includes first and second groove portions at a place of the second substrate facing an end portion of the first and second support units formed on the first substrate on a side opposite to the movable unit. A part of the end portion of the first support unit protrudes over the first groove portion. A part of the end portion of the second support unit protrudes over the second groove portion.
    Type: Application
    Filed: April 24, 2014
    Publication date: January 21, 2016
    Inventors: Tetsuo YOSHIOKA, Shinya ASAI, Jyunya NISHIDA
  • Publication number: 20140319967
    Abstract: The oscillation actuator of the invention uses ultrasonic vibrations generated in a stator to rotate a rotor, and a pre-load member causes a 30 MPa contact pressure between the rotor and the stator. Furthermore, a supply body impregnated with oil is provided inside a recess section in the stator, such that the contact section between the rotor and the stator is lubricated by oil supplied from the supply body. As the oil with which the supply body is impregnated, a fluorine-based oil having a kinetic viscosity at 40° C. of VG 400 according to the ISO viscosity classification is selected.
    Type: Application
    Filed: December 7, 2012
    Publication date: October 30, 2014
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Shinya Asai, Masaki Takasan, Akihiro Suzuki, Yasuyuki Goda, Wataru Makishi
  • Publication number: 20140312738
    Abstract: A rotor 2 of an ultrasonic motor 1 is pressed to make contact with a pair of supporting parts 11, 12 of a stator 3. Contact surfaces 21, 22 are formed respectively following the shape of an outer circumferential surface 2b of the rotor 2, in the upper portions of the supporting parts 11, 12. Since different level sections 23, 25 are formed in the contact surface 21, and different level sections 24, 25 are also formed in the contact surface 22, the contact distance between the rotor 2 and the stator 3 is limited.
    Type: Application
    Filed: July 30, 2012
    Publication date: October 23, 2014
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Akihiro Suzuki, Shinya Asai, Masaki Takasan, Kanji Erami
  • Patent number: 8760038
    Abstract: A vibration actuator includes a roller, a vibrating element having a contact portion that is in contact with the roller, a vibrator for vibrating the vibrating element, a pressing device for pressing the roller against the vibrating element, and a lubricator disposed close to the contact portion and in contact with the roller.
    Type: Grant
    Filed: June 30, 2011
    Date of Patent: June 24, 2014
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Shinya Asai, Hiroyuki Takei, Kazuo Seiki, Kitaru Iwata, Mikiya Kurita, Masaki Takasan
  • Publication number: 20120001519
    Abstract: A vibration actuator includes a roller, a vibrating element having a contact portion that is in contact with the roller, a vibrator for vibrating the vibrating element, a pressing device for pressing the roller against the vibrating element, and a lubricator disposed close to the contact portion and in contact with the roller.
    Type: Application
    Filed: June 30, 2011
    Publication date: January 5, 2012
    Applicant: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Shinya ASAI, Hiroyuki Takei, Kazuo Seiki, Kitaru Iwata, Mikiya Kurita, Masaki Takasan