Patents by Inventor Shinya Hirota

Shinya Hirota has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8104266
    Abstract: In an internal combustion engine, an SOx sensor (16) having a sensor part (53, 60) trapping the SOx contained in the exhaust gas and able to detect the amount of SOx trapped at the sensor part (53, 60) from a change of property of the sensor part (53, 60) is arranged in the engine exhaust passage upstream of the NOx storing catalyst (14). When estimating the amount of SOx stored in the NOx storing catalyst (14) from the amount of SOx trapped at the sensor part (53, 60), deviation of the estimated value of the amount of stored SOx arising due to the difference between the SOx trapping rate of the sensor part (53, 60) and the SOx trapping rate of the NOx storing catalyst (14) is corrected.
    Type: Grant
    Filed: April 30, 2008
    Date of Patent: January 31, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroshi Otsuki, Takamitsu Asanuma, Kohei Yoshida, Hiromasa Nishioka, Shinya Hirota, Kotaro Hayashi
  • Patent number: 8104271
    Abstract: An SOX trap catalyst (11) in which at least one of an alkali metal and alkali earth metal is carried diffused is arranged in an exhaust passage of an internal combustion engine. By holding the temperature of the SOX trap catalyst (11) during engine operation at the temperature where a nitrate of the at least one of the alkali metal and alkali earth metal becomes the melted state, a nitrate movement and coagulation action where the nitrate in the SOX trap catalyst (11) moves to and coagulates at the surface of the SOX trap catalyst (11) is promoted. Due to this nitrate movement and coagulation action, SOX is removed while restoring the SOX trap rate.
    Type: Grant
    Filed: June 22, 2007
    Date of Patent: January 31, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kohei Yoshida, Kotaro Hayashi, Shinya Hirota, Takamitsu Asanuma, Hiromasa Nishioka, Hiroshi Otsuki
  • Patent number: 8099952
    Abstract: In an internal combustion engine, an NOx selective reducing catalyst is arranged inside an engine exhaust passage, an oxidation catalyst is arranged upstream of the NOx selective reducing catalyst, and an NOx adsorption catalyst is arranged upstream of the oxidation catalyst. The NOx adsorption catalyst has a property of releasing NOx when the temperature rises and a property of trapping the SOx contained in the exhaust gas. The inflow of SOx into the oxidation catalyst is suppressed by the NOx adsorption catalyst to prevent the NO released from the NOx adsorption catalyst being oxidized to NO2 at the oxidation catalyst from being obstructed by SOx.
    Type: Grant
    Filed: August 15, 2008
    Date of Patent: January 24, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shinya Hirota, Takamitsu Asanuma, Kohei Yoshida, Hiromasa Nishioka, Hiroshi Otsuki
  • Publication number: 20120000190
    Abstract: In an exhaust gas purification system for an internal combustion engine, a NOx selective reduction catalyst for reducing NOx with ammonia that is adsorbed on the NOx selective reduction catalyst is disposed in an exhaust passage of the engine. In the NOx selective reduction catalyst, ammonia in a first adsorption state that is adsorbed at a low temperature and ammonia in a second adsorption state that is adsorbed at a high temperature are present. Because ammonia, which has been in the first adsorption state and which is desorbed from the NOx selective reduction catalyst, tends to be discharged to the atmosphere, a control section that estimates an adsorption amount of ammonia in the first adsorption state is provided in the exhaust gas purification system for the internal combustion engine in order to control the adsorption amount of ammonia in the first adsorption state within a specified level.
    Type: Application
    Filed: March 10, 2010
    Publication date: January 5, 2012
    Applicants: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinya Hirota, Yoshinori Yamashita
  • Patent number: 8051647
    Abstract: An internal combustion engine in which a main SOx trap catalyst able to trap SOx contained in exhaust gas is arranged in an engine exhaust passage, and the exhaust passage downstream of the main SOx trap catalyst is divided into a main exhaust passage and a bypass passage bypassing the main exhaust passage. An NOx storage catalyst is arranged in the main exhaust passage, and an auxiliary SOx trap catalyst is arranged in the main exhaust passage upstream of the NOx storage catalyst. Normally, the exhaust gas is made to flow in the main exhaust passage. When regenerating the main SOx trap catalyst, the exhaust gas is made to flow through the bypass passage.
    Type: Grant
    Filed: February 18, 2008
    Date of Patent: November 8, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kenichi Tsujimoto, Shinya Hirota
  • Publication number: 20110265455
    Abstract: An ammonia burning internal combustion engine capable of using ammonia as fuel comprises an exhaust purifying catalyst purifying ammonia and NOx in an inflowing exhaust gas and an inflowing gas control system controlling a ratio of ammonia and NOx in the exhaust gas flowing into the exhaust purifying catalyst. The inflowing gas control system controls control parameters of the internal combustion engine so that the ratio of the ammonia and NOx in the exhaust gas flowing into the exhaust purifying catalyst becomes a target ratio. As a result, an internal combustion engine capable of purifying unburned ammonia and NOx in an exhaust gas well by a post-treatment system is provided.
    Type: Application
    Filed: April 28, 2010
    Publication date: November 3, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinya HIROTA, Tsuyoshi Ashida, Ryo Michikawauchi, Yasushi Ito, Shiro Tanno
  • Patent number: 8047063
    Abstract: In an internal combustion engine, a sulfur detection sample gas is generated in a sample gas generation chamber by fuel of an amount smaller than the amount of fuel fed to a combustion chamber and proportional to the amount of fuel fed to the combustion chamber. An SOx sensor having a sensor part trapping the sulfur contained in the sample gas and capable of detecting the amount of sulfur trapped in the sensor part from the property changes of the sensor part is provided. The amount of SOx that flows into the catalyst is estimated from the output value-of this SOx sensor.
    Type: Grant
    Filed: May 14, 2008
    Date of Patent: November 1, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shinya Hirota, Takamitsu Asanuma, Kohei Yoshida, Hiromasa Nishioka, Kotaro Hayashi, Hiroshi Otsuki
  • Publication number: 20110258989
    Abstract: An exhaust purification apparatus for an internal combustion engine according to the present invention includes a heated gas generation apparatus configured to generate heated gas utilizing exhaust gas flowing through an exhaust passage. The heated gas generation apparatus includes a catalyst configured to provide an oxidation function, a fuel supply nozzle, and a heater. An exhaust purification unit is provided downstream of the heated gas generation apparatus. An incoming gas temperature of the exhaust purification unit is detected and estimated. An actual incoming gas temperature being a detected value and an estimated incoming gas temperature both acquired when at least the fuel supply nozzle is actuated are compared with each other. Based on the result of the comparison, the apparatus detects one of poisoning of the catalyst with HC and degradation of the catalyst. Thus, the heated gas generation apparatus is prevented from discharging HC.
    Type: Application
    Filed: January 14, 2010
    Publication date: October 27, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinya Hirota, Toru Sasatani, Sakutaro Hoshi, Hiroshi Fujimoto
  • Patent number: 8028514
    Abstract: The problem is to regenerate the purification ability of an exhaust gas purification device more reliably or efficiently in an exhaust gas purification system that combines a plurality of branch passages branch off from an exhaust gas passage and exhaust gas purification devices. When the purification ability of an exhaust gas purification device is regenerated, in the branch passage where the exhaust gas purification device is provided whose purification ability is to be regenerated, the opening angle of an exhaust gas flow volume control valve is set to the minimum opening angle that can reliably transport a reducing agent that is added from a reducing agent addition section. While the opening angle is maintained, the reducing agent is added. After the addition of the reducing agent is complete, the opening angle of an exhaust gas flow volume control valve is closed completely.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: October 4, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kuniaki Niimi, Kenichi Tsujimoto, Tomihisa Oda, Shinya Hirota, Takanori Ueda
  • Patent number: 8015800
    Abstract: An engine exhaust passage has an SOx trapping catalyst (11), a particulate filter (13) holding an NOx storing/reducing catalyst, and an NOx storing/reducing catalyst (15) forming a post-treatment system and a fuel feed valve (17) for feeding fuel for post processing in the post-treatment system arranged inside it. When any catalyst has a degree of degradation exceeding a predetermined degree of degradation, the method of feeding the post-treatment fuel is reset so that the post-treatment fuel required for purification of the exhaust gas can be fed into the catalyst with the lowest degree of degradation to make the catalyst with the lowest degree of degradation handle the purification action of the exhaust gas.
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: September 13, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kohei Yoshida, Takamitsu Asanuma, Shinya Hirota
  • Publication number: 20110113763
    Abstract: In an exhaust gas purification apparatus of an internal combustion engine, there is provided a technique that is able to quickly raise the temperature of a catalyst arranged at a downstream side by raising the temperature of a catalyst arranged at an upstream side in a quick manner. The apparatus is provided with an exhaust gas purification catalyst, a plurality of catalysts that are arranged at an upstream side of the exhaust gas purification catalyst and have oxidizing ability, a fuel supply device that supplies fuel to one catalyst which is arranged at the most upstream side, and a heating device that heats the one catalyst, wherein the plurality of catalysts having oxidizing ability are arranged in an exhaust passage in series to the direction of flow of an exhaust gas, and the more upstream side the catalysts are arranged at, the smaller the cross-sectional areas of the catalysts formed by cutting planes which are orthogonal to a central axis of the exhaust passage are made.
    Type: Application
    Filed: June 4, 2009
    Publication date: May 19, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Shinya Hirota
  • Publication number: 20110113757
    Abstract: In an exhaust purification system of an internal combustion engine comprising an exhaust purification device which receives a bad influence from SOX in the exhaust gas and a S trap device arranged upstream of the exhaust purification device, which can store SOX in the exhaust gas, an amount of SOX passing through the S trap device is integrated as an integrated value, each allowance value of the integrated value for each elapsed period from the start time of the use of the S trap device is set, and when the current integrated value exceeds the corresponding allowance value and between a first set period ago and the current time, fuel has been supplied into the fuel tank and engine oil has not been exchanged, it is determined that fuel with a high concentration of sulfur has been supplied into the fuel tank.
    Type: Application
    Filed: January 27, 2009
    Publication date: May 19, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takamitsu Asanuma, Shinya Hirota, Kohei Yoshida, Hiromasa Nishioka, Hiroshi Otsuki
  • Patent number: 7914748
    Abstract: An exhaust purification apparatus of an internal combustion engine purifying exhaust gas by removing SOx from the exhaust gas is provided. In the exhaust purification apparatus provided with sulfur oxide trapping material for trapping sulfur oxides exhausted from an internal combustion engine, aggregates of the sulfur oxide trapping material (41) are arranged able to contact the exhaust gas in spaces (44) separated by partitions comprised of a porous material (42) having permeability.
    Type: Grant
    Filed: July 21, 2006
    Date of Patent: March 29, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kohei Yoshida, Shinya Hirota, Takamitsu Asanuma
  • Patent number: 7908844
    Abstract: In an internal combustion engine, a first exhaust passage and second exhaust passage branched from an exhaust passage are provided. An NOx storing reduction catalyst and a particulate filter are arranged in each exhaust passage. For example, when NOx should be released from the NOx storing reduction catalyst in the first exhaust passage, fuel is added from a fuel addition valve in the state with exhaust gas allowed to flow into only the first exhaust passage, while when the added fuel sticks to the NOx storing reduction catalyst, the first exhaust control valve is temporarily closed and the exhaust gas is made a rich air-fuel ratio.
    Type: Grant
    Filed: April 28, 2006
    Date of Patent: March 22, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shinji Kamoshita, Shigeru Itabashi, Kuniaki Niimi, Tomihisa Oda, Shinya Hirota
  • Publication number: 20110041487
    Abstract: An object is to provide a technology with which the temperature of exhaust gas can be raised with improved efficiency in cases where a catalyst apparatus including a catalyst having an oxidizing ability is provided in an exhaust passage of an internal combustion engine. According to the present invention, a catalyst apparatus 6 that is provided in the exhaust passage 1 of the internal combustion engine and to which reducing agent is supplied from upstream when the temperature of the exhaust gas is to be raised is equipped with at least first and second catalysts 4, 5 having an oxidizing ability. The first catalyst 4 is configured in such a way that the exhaust gas flows through a gap between its outer circumferential surface and the inner circumferential surface of the exhaust passage. The second catalyst 5 is disposed downstream of the first catalyst 4 with a space 10 having a specific width Ws between it and the first catalyst 4.
    Type: Application
    Filed: May 2, 2008
    Publication date: February 24, 2011
    Inventors: Kenichi Tsujimoto, Shinya Hirota
  • Publication number: 20100257847
    Abstract: In the present exhaust purification system of an internal combustion engine, a particulate filter is arranged downstream of an NOx storage/reduction catalyst device and an S trap device is arranged upstream of the NOx storage/reduction catalyst device. A first fuel supplying means for supplying additional fuel for regeneration of the particulate filter to the exhaust system upstream of the S trap device or into the cylinder is provided. An amount of the additional fuel supplied by the first fuel supplying means is controlled to make the S trap device not release SOx. A second fuel supplying means is provided in the exhaust system between the NOx storage/reduction catalyst device and the particulate filter to make up for a deficiency of the additional fuel supplied by the first fuel supplying means in the regeneration treatment of the particulate filter.
    Type: Application
    Filed: July 11, 2008
    Publication date: October 14, 2010
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiromasa Nishioka, Shinya Hirota, Kotaro Hayashi, Takamitsu Asanuma, Kohei Yoshida, Hiroshi Otsuki
  • Publication number: 20100242459
    Abstract: An internal combustion engine in an engine exhaust passage of which an exhaust purification catalyst (13) having an oxidation function is arranged and in the engine exhaust passage upstream of the exhaust purification catalyst (13) of which a small-sized oxidation catalyst (14) and a fuel feed valve (15) for feeding fuel to the small-sized oxidation catalyst (14) are arranged. When activating the exhaust purification catalyst (13), the fuel fed from the fuel injector (15) is used to heat the small-sized oxidation catalyst (14) and when the exhaust purification catalyst (13) is further raised in temperature, the fuel fed from the fuel feed valve (15) is increased and reformed fuel is exhausted from the small-sized oxidation catalyst (14).
    Type: Application
    Filed: December 26, 2008
    Publication date: September 30, 2010
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kenichi Tsujimoto, Mikio Inoue, Shinya Hirota
  • Patent number: 7788905
    Abstract: A fuel fractionation method which can suitably control a state of a fuel at a time of fractionating the fuel in an internal combustion engine, which includes the steps of applying an operation for promoting a fractionation of a fuel of an engine to a fractionation passage while making the fuel flow to the fractionation passage, thereby fractionating the fuel into a gas phase fuel and a liquid phase fuel within the fractionation passage, conducting the fractionated gas phase fuel and the fractionated liquid phase fuel to a branch point of the fractionation passage, and separating the gas phase fuel and the liquid phase fuel to a gas phase passage and a liquid phase passage, respectively due to gravity.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: September 7, 2010
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Takanori Ueda, Shinya Hirota
  • Publication number: 20100186378
    Abstract: An apparatus including an exhaust passage that forks at a separating portion and joins at a joining portion, exhaust gas purification catalysts between the separating portion and the joining portion, a filter downstream of the joining portion, reducing agent supply units supplying reducing agent to the respective exhaust passages at positions upstream of the exhaust gas purification catalysts, and control units controlling quantity of the exhaust gas passing through the exhaust gas purification catalysts. When regenerating the filter, the reducing agent is supplied by one reducing agent supply unit, and the quantity of exhaust gas passing through the exhaust gas purification catalyst provided in the exhaust passage to which the reducing agent is supplied is made smaller.
    Type: Application
    Filed: June 13, 2008
    Publication date: July 29, 2010
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takanori Ueda, Shinya Hirota
  • Patent number: RE42156
    Abstract: An exhaust emission control system of an internal combustion engine desorbs SOx by reversing a flow of an exhaust gas through an NOx storage-reduction catalyst, of which a structure is simplified as follows. A first exhaust pipe connected to an engine is connected to a first port of an emission switching valve having four ports. A second exhaust pipe 10, through which the exhaust gas is discharged into the atmospheric air, is connected to a second port, a third exhaust pipe connected to an inlet of a catalytic converter is connected to a third port. A fourth exhaust pipe connected to an outlet of the catalytic converter 30 is connected to a fourth port. When the emission switching valve is set in a forward flow position, the first exhaust pipe is connected to the third exhaust pipe, and the second exhaust pipe is connected to the fourth exhaust pipe, whereby the exhaust gas flows toward the outlet from the inlet within the catalytic converter.
    Type: Grant
    Filed: April 10, 2003
    Date of Patent: February 22, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shinya Hirota, Toshiaki Tanaka, Satoshi Iguchi, Shunsuke Toshioka