Patents by Inventor Shiro Fujii

Shiro Fujii has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240141471
    Abstract: A method of forming an Al—Zn—Si—Mg alloy coating on a steel strip includes dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip. The method also includes controlling conditions in the molten coating bath and downstream of the coating bath so that there is a uniform Al/Zn ratio across the surface of the coating formed on the steel strip. An Al—Zn—Mg—Si coated steel strip includes a uniform Al/Zn ratio on the surface or the outermost 1-2 ?m of the Al—Zn—Si—Mg alloy coating.
    Type: Application
    Filed: November 3, 2023
    Publication date: May 2, 2024
    Applicants: Bluescope Steel Limited, Nippon Steel Corporation, Nippon Steel Coated Sheet Corporation
    Inventors: Wayne Andrew RENSHAW, Cat TU, Joe WILLIAMS, Jason HODGES, Shiro FUJII, Nobuyuki SHIMODA, Shuichi KONDO, Takashi HIRASAWA
  • Publication number: 20220154321
    Abstract: A method of forming an Al—Zn—Si—Mg alloy coating on a steel strip includes dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip. The method also includes controlling conditions in the molten coating bath and downstream of the coating bath so that there is a uniform Al/Zn ratio across the surface of the coating formed on the steel strip. An Al—Zn—Mg—Si coated steel strip includes a uniform Al/Zn ratio on the surface or the outermost 1-2 ?m of the Al—Zn—Si—Mg alloy coating.
    Type: Application
    Filed: October 25, 2021
    Publication date: May 19, 2022
    Inventors: Wayne Andrew Renshaw, Cat Tu, Joe Williams, Jason Hodges, Shiro Fujii, Nobuyuki Shimoda, Shuichi Kondo, Takashi Hirasawa
  • Patent number: 11155911
    Abstract: A method of forming an Al—Zn—Si—Mg alloy coating on a steel strip includes dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip. The method also includes controlling conditions in the molten coating bath and downstream of the coating bath so that there is a uniform Al/Zn ratio across the surface of the coating formed on the steel strip. An Al—Zn—Mg—Si coated steel strip includes a uniform Al/Zn ratio on the surface or the outermost 1-2 ?m of the Al—Zn—Si—Mg alloy coating.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: October 26, 2021
    Assignees: Bluescope Steel Limited, Nippon Steel Corporation, Nippon Steel Coated Sheet Corporation
    Inventors: Wayne Andrew Renshaw, Cat Tu, Joe Williams, Jason Hodges, Shiro Fujii, Nobuyuki Shimoda, Shuichi Kondo, Takashi Hirasawa
  • Publication number: 20160273086
    Abstract: A method of forming an Al—Zn—Si—Mg alloy coating on a steel strip includes dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip. The method also includes controlling conditions in the molten coating bath and downstream of the coating bath so that there is a uniform Al/Zn ratio across the surface of the coating formed on the steel strip. An Al—Zn—Mg—Si coated steel strip includes a uniform Al/Zn ratio on the surface or the outermost 1-2 ?m of the Al—Zn—Si—Mg alloy coating.
    Type: Application
    Filed: March 6, 2014
    Publication date: September 22, 2016
    Inventors: Wayne Andrew Renshaw, Cat Tu, Joe Williams, Jason Hodges, Shiro Fujii, Nobuyuki Shimoda, Shuichi Kondo, Takashi Hirasawa
  • Patent number: 9080231
    Abstract: The present invention provides a hot-dipped steel 1 that demonstrates favorable corrosion resistance and formability, and has a favorable appearance of a plating layer. The hot-dipped steel of the present invention includes a steel substrate formed thereon with an aluminum-zinc alloy plating layer. The aluminum-zinc alloy plating layer contains Al, Zn, Si and Mg as constituent elements thereof and the Mg content is 0.1% to 10% by weight. The aluminum-zinc alloy plating layer contains 0.2% to 15% by volume of an Si—Mg phase, and the weight ratio of Mg in the Si—Mg phase to the total weight of Mg is 3% or more.
    Type: Grant
    Filed: February 17, 2011
    Date of Patent: July 14, 2015
    Assignees: NIPPON STEEL & SUMIKIN COATED SHEET CORPORATION, NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shiro Fujii, Yoshikazu Yamanaka, Nobuki Shiragaki, Hiroshi Kanai, Nobuyuki Shimoda, Yasuhide Morimoto, Yoshihiro Suemune, Tooru Oohashi
  • Publication number: 20130089672
    Abstract: A hot-dip Zn—Al alloy-plated steel material ensuring high corrosion resistance and excellent bending workability of the plating layer, and a production method thereof are provided, that is, a hot-dip Zn—Al alloy-plated steel material with excellent bending workability, having a plating layer comprising, in terms of mass %, from 25 to 85% of Al, from 0.05 to 5% of one or both of Cr and Mn, and Si in an amount of 0.5 to 10% of the Al content, with the balance being Zn and unavoidable impurities, wherein the average spangle size on the plating surface is 0.5 mm or more; and a production method thereof.
    Type: Application
    Filed: November 29, 2012
    Publication date: April 11, 2013
    Applicant: Nippon Steel Corporation
    Inventor: Shiro Fujii
  • Publication number: 20120282488
    Abstract: The present invention provides a hot-dipped steel 1 that demonstrates favorable corrosion resistance and formability, and has a favorable appearance of a plating layer. The hot-dipped steel of the present invention includes a steel substrate formed thereon with an aluminum-zinc alloy plating layer. The aluminum-zinc alloy plating layer contains Al, Zn, Si and Mg as constituent elements thereof and the Mg content is 0.1% to 10% by weight. The aluminum-zinc alloy plating layer contains 0.2% to 15% by volume of an Si—Mg phase, and the weight ratio of Mg in the Si—Mg phase to the total weight of Mg is 3% or more.
    Type: Application
    Filed: February 17, 2011
    Publication date: November 8, 2012
    Applicants: Nippon Steel Corporation, Nippon Steel & Sumikin Coated Sheet Corporation
    Inventors: Shiro Fujii, Yoshikazu Yamanaka, Nobuki Shiragaki, Hiroshi Kanai, Nobuyuki Shimoda, Yasuhide Morimoto, Yoshihiro Suemune, Tooru Oohashi
  • Publication number: 20090142616
    Abstract: A hot-dip Zn—Al alloy-plated steel material ensuring high corrosion resistance and excellent bending workability of the plating layer, and a production method thereof are provided, that is, a hot-dip Zn—Al alloy-plated steel material with excellent bending workability, having a plating layer comprising, in terms of mass %, from 25 to 85% of Al, from 0.05 to 5% of one or both of Cr and Mn, and Si in an amount of 0.5 to 10% of the Al content, with the balance being Zn and unavoidable impurities, wherein the average spangle size on the plating surface is 0.5 mm or more; and a production method thereof.
    Type: Application
    Filed: September 1, 2005
    Publication date: June 4, 2009
    Inventor: Shiro Fujii
  • Patent number: 5855696
    Abstract: The cold rolled steel sheet or galvanized steel sheet comprises by weight C: 0.0001 to 0.0026%, Si: not more than 1.2%, Mn: 0.03 to 3.0%, P: 0.015 to 0.15%, S: 0.0010 to 0.020%, Al: 0.005 to 0.1%, N: 0.0005 to 0.0080% and B: 0.0003 to 0.0030% with the balance consisting of Fe and unavoidable impurities. A process for producing the above steel sheet is also provided which comprises the steps of: performing hot roll finishing of a slab having the above chemical composition at the Ar.sub.3 transformation point or above; preferably, then cooling the hot rolled strip, within 1.5 sec after the completion of the hot rolling, to 750.degree. C. at a rate of not less than 50.degree. C./sec; coiling the strip in the temperature range of from room temperature to 750.degree. C.; cold rolling the coiled strip a reduction ratio of not less than 70%; subjecting the cold rolled strip to continuous annealing at 600.degree. to 900.degree. C.
    Type: Grant
    Filed: March 19, 1997
    Date of Patent: January 5, 1999
    Assignee: Nippon Steel Corporation
    Inventors: Makoto Tezuka, Kohsaku Ushioda, Shiro Fujii, Atsushi Itami, Yasuharu Sakuma, Tatsuo Yokoi
  • Patent number: 5230750
    Abstract: A chromating liquid for forming a chromate film on a Zn or Zn-alloy plated steel sheet, is prepared by adding and mixing a silane coupling agent in a molar ratio of from 0.05 to 0.3 relative to Cr.sup.6+ contained in an aqueous chromating liquid which contains 1-30 g/l of Cr.sup.6+ and 1-30 g/l of Cr.sup.3+ at a weight ratio of Cr.sup.6+ /Cr.sup.3+ ranging from 0.1 to 2.0; and further contains 1-59 g/l of hydrofluoric acid and 1-59 g/l of phosphoric acid at total of hydrofluoric acid and phosphoric acid ranging from 2 to 60 g/l and at a weight ratio of (fluoride ions+phosphate ions)/Cr.sup.3+ ranging from 0.5 to 3.5. and, further said chromating liquid is applied on a surface of the zinc-based plated steel sheet and is then dried, thereby forming the chromate film having a coating amount of from 10 to 150 mg/m.sup.2 in terms of the chromium.
    Type: Grant
    Filed: October 2, 1991
    Date of Patent: July 27, 1993
    Assignee: Nihon Parkerizing Co., Ltd.
    Inventors: Yoshio Shindou, Motoo Kabeya, Shiro Fujii, Makoto Yoshida, Teruaki Izaki, Takao Ogino, Arata Suda, Takayuki Aoki
  • Patent number: 4770772
    Abstract: Apparatus has a rotary drum provided with a heating jacket therearound. The drum is mounted on a base pivotally supported on a pedestal. The base can be caused to take different orientations so as to enable the drum to take different attitudes. While the drum is in a vertical position, a mixture of fine particles and a liquid is supplied into the drum through a supply passage formed axially in a rotary shaft which extends into the drum rotatably and axially slidably relative to the drum. The mixture is filtered through a filter disposed in the drum. Filter liquid is discharged to the outside. The particles are prevented from passing through the filter and remain in the drum. Thereafter, the particles are heated and dried by a heating jacket on the drum while the drum is caused to assume a horizontal position and being rotated. The drum is then inclined such that the initially upwardly directed end thereof is directed obliquely downward.
    Type: Grant
    Filed: October 28, 1987
    Date of Patent: September 13, 1988
    Assignee: Nihon Schumacher Kabushiki Kaisha
    Inventors: Soichi Kuwajima, Shiro Fujii, Takeo Saeki