Patents by Inventor Shogo Shirakawa

Shogo Shirakawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12136886
    Abstract: For power transfer from a first DC part to a second DC part in a dual active bridge (DAB) converter by stepping up a voltage, the second bridge circuit includes a period in which a secondary winding of an insulated transformer and the second DC part conduct and a period in which ends of the secondary winding of the insulated transformer are short-circuited in the second bridge circuit. A control circuit fixes a phase difference between a first leg a the second leg, variably controls a simultaneous off period of a fifth switching element and a sixth switching element, and variably controls a simultaneous off period of a seventh switching element and an eighth switching element.
    Type: Grant
    Filed: June 22, 2020
    Date of Patent: November 5, 2024
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Shogo Hirota, Kenji Hanamura, Takashi Shirakawa
  • Publication number: 20240307854
    Abstract: The present disclosure provides an exhaust gas purifying catalyst having improved durability of rhodium, which comprises a carrier and rhodium (Rh), wherein the carrier comprises aluminum oxide (Al2O3), and 15% to 60% of the rhodium is dissolved in the carrier.
    Type: Application
    Filed: January 16, 2024
    Publication date: September 19, 2024
    Inventors: Hiroki SHIRAKAWA, Takahiro NISHIO, Shogo SHIRAKAWA
  • Publication number: 20240139716
    Abstract: Provided is an exhaust gas purification catalyst providing a catalyst performance and an OSC performance at the same time even at low temperature. The present disclosure relates to an exhaust gas purification catalyst including a substrate and a catalyst coating layer coated on the substrate. The catalyst coating layer includes a first catalyst coating layer containing Pd and/or Pt and a second catalyst coating layer containing Rh. The first catalyst coating layer is formed from an end portion in an upstream side with respect to an exhaust gas flow direction in the exhaust gas purification catalyst. The second catalyst coating layer includes an upstream coating layer and a downstream coating layer. Rh in the upstream coating layer and the downstream coating layer are supported on specific carrier particles. Further, a particle diameter of Rh is controlled.
    Type: Application
    Filed: October 17, 2023
    Publication date: May 2, 2024
    Applicants: Toyota Jidosha Kabushiki Kaisha, Cataler Corporation
    Inventors: Takahiro NISHIO, Nobuyuki Takagl, Takumi Tojo, Shogo Shirakawa, Kengo Shimizu, Sho Hoshino, Shun Sakamoto, Yosuke Toda
  • Publication number: 20240017246
    Abstract: The exhaust gas purification device includes: a substrate including an upstream and a downstream ends; a first catalyst layer extending across a first region and containing a first rhodium-containing catalyst and a first cerium-containing oxide, the first rhodium-containing catalyst containing a first metal oxide carrier and first rhodium particles supported on the first metal oxide carrier, a mean of a particle size distribution of the first rhodium particles being 1.5 nm to 18 nm; and a second catalyst layer extending across a second region and containing a second rhodium-containing catalyst containing a second metal oxide carrier and second rhodium particles supported on the second metal oxide carrier, a cerium content in the first catalyst layer based on a volume capacity of the substrate in the first region being higher than a cerium content in the second catalyst layer based on a volume capacity of the substrate in the second region.
    Type: Application
    Filed: May 16, 2023
    Publication date: January 18, 2024
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Takahiro NISHIO, Shogo Shirakawa, Hiroki Shirakawa, Nobuyuki Takagi, Tomomasa Aikawa, Hiroki Nihashi, Takahiro Noguchi
  • Publication number: 20230405569
    Abstract: Provided is an exhaust gas purification catalyst having a catalyst performance and an OSC performance in a compatible manner in an air-fuel ratio (A/F) rich atmosphere where HC poisoning is likely to occur. The exhaust gas purification catalyst includes a substrate and a catalyst coating layer coated on the substrate. The catalyst coating layer includes a first catalyst coating layer containing Pd and/or Pt as a catalyst metal and a second catalyst coating layer containing Rh as a catalyst metal. The first catalyst coating layer is formed from an end portion in an upstream side with respect to an exhaust gas flow direction in the exhaust gas purification catalyst. The second catalyst coating layer includes a high specific surface area OSC material having a specific surface area of more than 40 m2/g, a medium specific surface area OSC material having a specific surface area of 4 m2/g to 40 m2/g, and a low specific surface area OSC material having a specific surface area of less than 4 m2/g.
    Type: Application
    Filed: June 19, 2023
    Publication date: December 21, 2023
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Takahiro NISHIO, Shogo SHIRAKAWA, Takumi TOJO, Nobuyuki TAKAGI, Yosuke TODA, Sho HOSHINO, Shun SAKAMOTO
  • Publication number: 20230372917
    Abstract: The exhaust gas purification device includes: a substrate including an upstream end through which an exhaust gas is introduced and a downstream end through which the exhaust gas is discharged; a first catalyst layer containing a rhodium-containing catalyst containing a metal oxide carrier and rhodium particles supported on the metal oxide carrier, the first catalyst layer extending across a first region; and a second catalyst layer containing palladium particles and a material having a basicity higher than a basicity of the metal oxide carrier, the second catalyst layer extending across a second region. A mean of a particle size distribution of the rhodium particles is from 1.5 nm to 18 nm.
    Type: Application
    Filed: May 16, 2023
    Publication date: November 23, 2023
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Takahiro NISHIO, Shogo Shirakawa, Hiroki Shirakawa, Nobuyuki Takagi, Tomomasa Aikawa, Hiroki Nihashi, Takahiro Noguchi
  • Publication number: 20230372907
    Abstract: Provided are a method for producing an exhaust gas purification material and a method for manufacturing an exhaust gas purification device that allow efficient removal of a harmful component even after exposure to a high temperature environment. The method for producing the exhaust gas purification material includes the steps, in this order, of: (a) impregnating a metal oxide carrier with a rhodium compound solution; (b) drying the metal oxide carrier impregnated with the rhodium compound solution to obtain a rhodium-containing catalyst containing the metal oxide carrier and rhodium particles supported on the metal oxide carrier; (c) heating the rhodium-containing catalyst at a temperature within a range from 700° C. to 900° C. under an inert atmosphere; and (d) mixing the rhodium-containing catalyst with a material having a basicity higher than a basicity of the metal oxide carrier.
    Type: Application
    Filed: May 16, 2023
    Publication date: November 23, 2023
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Takahiro NISHIO, Shogo SHIRAKAWA, Nobuyuki TAKAGI, Tomomasa AIKAWA, Hiroki NIHASHI, Takahiro NOGUCHI
  • Patent number: 11795855
    Abstract: Provided is an exhaust gas purification catalyst capable of reducing a noble metal amount while maintaining a catalyst performance, which comprises a substrate and at least three catalyst coating layers formed on the substrate, the first and third catalyst coating layers contain Pd as a catalyst metal and are formed in a range of a predetermined length from an upstream end surface in an exhaust gas flow direction, and the second catalyst coating layer contains Rh as a catalyst metal and is formed in a range of a predetermined length from a downstream end surface in the exhaust gas flow direction.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: October 24, 2023
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Isao Chinzei, Takahiro Nishio, Shogo Shirakawa, Masahide Miura, Hiromasa Suzuki, Yuki Kido, Minoru Ito, Sho Hoshino, Shin Nakayama
  • Patent number: 11719144
    Abstract: The present disclosure provides an exhaust gas purification catalyst having improved durability, which comprises a substrate and a catalyst coat layer formed on the substrate, the catalyst coat layer having a two-layer structure, wherein the catalyst coat layer includes an upstream portion on an upstream side and a downstream portion on a downstream side in an exhaust gas flow direction, and a part or all of the upstream portion is formed on a part of the downstream portion, wherein the downstream portion contains Rh fine particles, and wherein the Rh fine particles have an average particle size measured by a transmission electron microscope observation of 1.0 nm or more to 2.0 nm or less, and a standard deviation ? of the particle size of 0.8 nm or less.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: August 8, 2023
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Norimichi Shimano, Shogo Shirakawa, Masahide Miura, Isao Chinzei, Seiji Nakahigashi, Hiroki Nihashi, Hiromi Togashi, Tomomasa Aikawa, Isao Naito
  • Patent number: 11643958
    Abstract: The present disclosure provides an exhaust gas purification material and an exhaust gas purification device that can efficiently remove harmful components even after being exposed to high temperature. Such exhaust gas purification material comprises metal oxide particles and noble metal particles supported on the metal oxide particles. The noble metal particles have a particle size distribution with a mean of 1.5 nm and 18 nm and a standard deviation of less than 1.6 nm.
    Type: Grant
    Filed: March 24, 2022
    Date of Patent: May 9, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Norimichi Shimano, Taizo Yoshinaga, Shogo Shirakawa, Nobuyuki Takagi, Masahide Miura
  • Patent number: 11577226
    Abstract: The present disclosure provides an exhaust gas purification catalyst having an improved Rh activation, which comprises a substrate and a catalyst coat layer formed on the substrate, the catalyst coat layer having a two-layer structure, wherein the catalyst coat layer includes an upstream portion on an upstream side and a downstream portion on a downstream side in an exhaust gas flow direction, and a part or all of the upstream portion is formed on a part of the downstream portion, wherein the upstream portion contains Rh fine particles and Pt, wherein the Rh fine particles have an average particle size measured by a transmission electron microscope observation of 1.0 nm or more to 2.0 nm or less, and a standard deviation ? of the particle size of 0.8 nm or less, and wherein the downstream portion contains Rh.
    Type: Grant
    Filed: December 1, 2020
    Date of Patent: February 14, 2023
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Seiji Nakahigashi, Isao Chinzei, Shogo Shirakawa, Hiromasa Suzuki, Masahide Miura, Takahiro Nishio, Norimichi Shimano, Hiroki Nihashi, Mitsuyoshi Okada, Takashi Onozuka, Souta Akiyama, Hiromi Togashi, Takahiro Noguchi, Isao Naito
  • Patent number: 11504704
    Abstract: An exhaust gas purification device includes a substrate including an upstream end and a downstream end and having a length Ls; a first containing Pd particles, extending between the upstream end and a first position, and being in contact with the substrate; a second containing Rh particles, extending between the downstream end and a second position, and being in contact with the substrate; and a third catalyst layer containing Rh particles, extending between the upstream end and a third position, and being in contact with at least the first catalyst layer, wherein an average of a Rh particle size distribution is from 1.0 to 2.0 nm, and a standard deviation of the Rh particle size distribution is 0.8 nm or less in each of the second catalyst layer and the third catalyst layer.
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: November 22, 2022
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Isao Chinzei, Takumi Tojo, Shogo Shirakawa, Sho Hoshino, Minoru Ito, Naoto Fujita
  • Publication number: 20220307404
    Abstract: The present disclosure provides an exhaust gas purification material and an exhaust gas purification device that can efficiently remove harmful components even after being exposed to high temperature. Such exhaust gas purification material comprises metal oxide particles and noble metal particles supported on the metal oxide particles. The noble metal particles have a particle size distribution with a mean of 1.5 nm and 18 nm and a standard deviation of less than 1.6 nm.
    Type: Application
    Filed: March 24, 2022
    Publication date: September 29, 2022
    Inventors: Norimichi SHIMANO, Taizo YOSHINAGA, Shogo SHIRAKAWA, Nobuyuki TAKAGI, Masahide MIURA
  • Patent number: 11426710
    Abstract: The present disclosure relates to an exhaust gas control catalyst including a base and a catalyst coating layer having a two-layer structure on the base. The catalyst coating layer includes a lower layer on the base, and an upper layer on the lower layer. The upper layer of the catalyst coating layer contains Rh particles in which a mean particle diameter measured by observation using a transmission electron microscope is 1.0 nm or more and 2.0 nm or less and a particle-diameter standard deviation ? is 0.8 nm or less. A length of the upper layer from an end face on a downstream side in an exhaust gas flow direction falls within a range of 70% or more and 100% or less of a total length of the base.
    Type: Grant
    Filed: November 4, 2020
    Date of Patent: August 30, 2022
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Takahiro Nishio, Shogo Shirakawa, Masahide Miura, Isao Chinzei, Seiji Nakahigashi, Norimichi Shimano, Hiromi Togashi, Hiroki Nihashi, Mitsuyoshi Okada, Takashi Onozuka, Souta Akiyama, Isao Naito
  • Patent number: 11400436
    Abstract: The present disclosure provides an exhaust gas purification catalyst having an improved low-temperature activity, which comprises a substrate and a catalyst coat layer formed on the substrate, wherein the catalyst coat layer contains Rh fine particles and a promoter comprising a Ce—Zr-based composite oxide and a Zr-based composite oxide not containing cerium oxide, wherein the Rh fine particles have an average particle size measured by a transmission electron microscope observation of 1.0 nm or more to 2.0 nm or less, and a standard deviation ? of the particle size of 0.8 nm or less, and wherein the Rh fine particles are supported on each of the Ce—Zr-based composite oxide and the Zr-based composite oxide not containing cerium oxide.
    Type: Grant
    Filed: November 30, 2020
    Date of Patent: August 2, 2022
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Isao Chinzei, Seiji Nakahigashi, Shogo Shirakawa, Hiromasa Suzuki, Masahide Miura, Takahiro Nishio, Norimichi Shimano, Hiroki Nihashi, Hiromi Togashi, Mitsuyoshi Okada, Takashi Onozuka, Souta Akiyama, Isao Naito
  • Patent number: 11384674
    Abstract: A reuse evaluation system is a system that performs an evaluation to reuse a catalyst in a state where the catalyst that purifies an exhaust gas of an engine of a vehicle 1 is mounted on the vehicle. The reuse evaluation system includes a deterioration estimator that estimates a degree of deterioration of the catalyst based on an operating state of the vehicle, a reuse setting unit that sets a range of the degree of deterioration of the catalyst as a reuse range of the catalyst according to a usage of reuse of the catalyst, and a reuse determining unit that determines that the catalyst is reusable in the reuse usages when the degree of deterioration of the catalyst estimated by the deterioration estimator is within the reuse range set by the reuse setting unit.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: July 12, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tsuyoshi Okada, Masaru Kakinohana, Fukutaroh Mori, Shogo Shirakawa, Yuriko Takahashi, Masashi Nose
  • Publication number: 20220134313
    Abstract: A supported catalyst particles include oxide carrier particles and noble metal particles supported on the oxide carrier particles, wherein the mass of the noble metal particles is less than or equal to 5 mass % based on the mass of the oxide carrier particles, and the average particle size of the noble metal particles measured by transmission electron microscopy is 1.0-2.0 nm, with the standard deviation ? less than or equal to 0.8 nm.
    Type: Application
    Filed: February 12, 2020
    Publication date: May 5, 2022
    Applicants: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroki NIHASHI, Shogo KAWAMURA, Tomomasa AIKAWA, Isao NAITO, Shogo SHIRAKAWA, Masahide MIURA, Nobuyuki TAKAGI, Norimichi SHIMANO
  • Patent number: 11286839
    Abstract: A method for reusing a vehicular catalyst that ensures effective reuse of a catalyst discarded when a vehicle is discarded is provided. A catalyst deterioration level of a catalytic converter is diagnosed, a catalyst that has a value of the deterioration level diagnosed to be smaller than a predetermined value is determined as a reusable catalyst, and the catalytic converter that includes the catalyst determined as the reusable catalyst is removed from a discarded vehicle. The removed catalytic converter is stored in association with a vehicle type and a manufacturing time of the discarded vehicle. When an abnormality occurs in a catalyst of a drivable vehicle corresponding to the vehicle type and the manufacturing time, a catalytic converter that includes the abnormal catalyst is replaced with the stored catalytic converter.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: March 29, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tsuyoshi Okada, Masaru Kakinohana, Fukutaroh Mori, Shogo Shirakawa, Yuriko Takahashi, Masashi Nose
  • Publication number: 20220062884
    Abstract: An exhaust gas purification device includes a substrate including an upstream end and a downstream end and having a length Ls; a first containing Pd particles, extending between the upstream end and a first position, and being in contact with the substrate; a second containing Rh particles, extending between the downstream end and a second position, and being in contact with the substrate; and a third catalyst layer containing Rh particles, extending between the upstream end and a third position, and being in contact with at least the first catalyst layer, wherein an average of a Rh particle size distribution is from 1.0 to 2.0 nm, and a standard deviation of the Rh particle size distribution is 0.8 nm or less in each of the second catalyst layer and the third catalyst layer.
    Type: Application
    Filed: August 24, 2021
    Publication date: March 3, 2022
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Isao CHINZEI, Takumi TOJO, Shogo SHIRAKAWA, Sho HOSHINO, Minoru ITO, Naoto FUJITA
  • Publication number: 20210301708
    Abstract: A reuse evaluation system is a system that performs an evaluation to reuse a catalyst in a state where the catalyst that purifies an exhaust gas of an engine of a vehicle 1 is mounted on the vehicle. The reuse evaluation system includes a deterioration estimator that estimates a degree of deterioration of the catalyst based on an operating state of the vehicle, a reuse setting unit that sets a range of the degree of deterioration of the catalyst as a reuse range of the catalyst according to a usage of reuse of the catalyst, and a reuse determining unit that determines that the catalyst is reusable in the reuse usages when the degree of deterioration of the catalyst estimated by the deterioration estimator is within the reuse range set by the reuse setting unit.
    Type: Application
    Filed: March 19, 2021
    Publication date: September 30, 2021
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tsuyoshi OKADA, Masaru KAKINOHANA, Fukutaroh MORI, Shogo SHIRAKAWA, Yuriko TAKAHASHI, Masashi NOSE