Abstract: A light source unit including an arc tube having a light emitting section, sealed sections, an elliptic reflector, and a secondary reflecting mirror to cover the front side of the light emitting sections and reflect a luminous flux radiated from the light emitting section toward the elliptic reflector. The center of discharging emission from the arc tube is disposed at a first focal position of the elliptic reflector, and the secondary reflecting mirror is configured as a separate member from the arc tube, so that the outer peripheral portion of the secondary reflecting mirror is accommodated within a circular cone connecting a second focal position of the elliptic reflector and the distal end of the front sealed section of the arc tube when being mounted to the front sealed section of the arc tube.

Abstract: A manufacturing apparatus (100) of an optical unit includes an optical component positioning jig (300) that has a plurality of holders for holding a plurality of optical components and is positioned at a designed predetermined position of the plurality of optical component, and a table (200) that holds an optical component casing so that a part of the optical component positioning jig (300) can be inserted into an opening formed on the optical component casing.

Abstract: Exemplary embodiments of the present invention include a light source unit in which only a small number of components are required, the shapes of the corresponding components are not complicated, a lens is fixed and hence good workability is achieved, and lowering of an illumination intensity of the light source unit while avoiding occurrence of displacement between an optical axis of an elliptic reflector integrated in the light source unit and an optical axis of a collimator lens is reduced or prevented.

Abstract: An optical component casing (25) having a plurality of holes penetrating toward the inside thereof includes a casing body which is constituted of a container (25A), in which a plurality of optical components are housed and arranged therein, and a lid (25B), and a plurality of positioning members (253) for positioning the plurality of optical components at predetermined positions in the casing body. The plurality of positioning members (253) abut on the optical components by being inserted through the plurality of holes to position the optical components at the predetermined positions on an illumination optical axis of light beam irradiated by a light source.

Abstract: The invention provides a safer and cleaner method for manufacturing a light source device, which makes it possible to improve productivity while reducing the number of necessary parts and manufacturing cost. According to a method for manufacturing a light source device of the invention, the relative position of an ellipsoidal reflector to a lamp frame can be determined to optimize light collection efficiency before joining the lamp frame to the ellipsoidal reflector. With retaining the position, protruded portions of the lamp frame are joined to an inclined plane along a reflective surface on a peripheral back surface of a light-beam-emitting opening of the ellipsoidal reflector by thermocompression bonding. The lamp frame can thus be joined to the ellipsoidal reflector.

Abstract: A manufacturing method of an optical device includes an optical component housing operation S1 for housing a plurality of optical components in a casing body, an optical component positioning operation S2 for adjusting the positions of the optical components by shifting the optical components to position by positioning members at predetermined positions on an illumination optical axis of a light beam irradiated by a light source, and an optical component position fixing operation S3 for fixing the positions of the optical components on the casing body after the optical component positioning operation S2. The optical component housing operation further includes a positioning member inserting process for inserting the positioning members to holes on the casing body, an optical component housing process for housing the optical components in the casing body, and a positioning member abutting process by which the positioning members abut on the optical components.

Abstract: A light source device includes: a light-emitting tube including a light-emitting portion that generates a light beam by an electric discharge between electrodes and sealing portions provided on both sides of the light-emitting portion; a reflector including a neck portion provided with an insertion hole to which the light-emitting tube is inserted, and a reflecting portion integrally formed with the neck portion and having an ellipsoidal curved reflecting surface that irradiates forward the light beam emitted by the light-emitting portion and aligns the light beam in a predetermined direction. The light-emitting tube has a sub-reflection mirror that covers substantially front half of the light-emitting tube. The insertion hole has a diameter that is enlarged from the base end thereof toward the distal end in a light irradiation direction.

Abstract: A light source device includes: a light-emitting tube including a light-emitting portion that generates a light beam by an electric discharge between electrodes and sealing portions provided on both sides of the light-emitting portion; a reflector including a neck portion provided with an insertion hole to which the light-emitting tube is inserted, and a reflecting portion integrally formed with the neck portion and having an ellipsoidal curved reflecting surface that irradiates forward the light beam emitted by the light-emitting portion and aligns the light beam in a predetermined direction. The light-emitting tube has a sub-reflection mirror that covers substantially front half of the light-emitting portion. The reflector has a step formed between the peripheral edge of an opening end of the insertion hole near the reflecting surface.

Abstract: A projection lens has a lens barrel in which group lenses are sequentially disposed and an optical path is set, the lens barrel having position-adjusting holes on a position orthogonal to an optical axis of a third group lens and being orthogonal with each other. The projection lens manufacturing apparatus has a projection lens holding mechanism for holding the projection lens at the lens-adjusting position; an image light irradiating mechanism which introduces the test pattern image in accordance with a light beam irradiated by a light source onto the projection lens; a lens position adjuster which adjusts the position of the third group lens along X-axis and Y-axis while detecting the image light irradiated through the projection lens; and a bonding mechanism for bonding the adjusted third group lens.

Abstract: An optical component casing (40) that houses a plurality of optical components including a reflection mirror (424) and disposes the plurality of optical components on a planarly defined illumination optical axis (L1) has a holder (81) that holds the reflection mirror (424) and a housing main body (401) that houses the other optical components. A bulging portion (816) bulging in an out-plane direction of the reflection mirror (424) is formed on a side of the holder (81) opposite to the side on which the reflection mirror (424) is attached, the bulging portion (816) pivotally moving on the inner surface of the housing main body (401) to rotate the holder (81) relative to the housing main body (401), where a rotation center (P) of the holder (81) is substantially coincident with an intersecting point (Q) of the illumination optical axis (L1) and a reflection surface (424A) of the reflection mirror (424).

Abstract: A tubular body having a substantially rectangular cross-section is formed with a plurality of flat plates each having a surface with a light reflecting coating applied thereto. To form the tubular body, the flat plates are disposed in such a manner that the surfaces having the light reflecting coating applied thereto face inward and that an end surface of one of the flat plates at one end is held in contact with the surface of another flat plate. The flat plates are bonded by bonding the end portions thereof with each other on the outer side surfaces of a tubular body so as to form an optical rod.

Abstract: A projection lens (46) has a lens barrel (100) in which group lenses (110) are sequentially disposed and an optical path is set, the lens barrel (100) having position-adjusting holes (122A) on a position orthogonal to an optical axis of a third group lens (113) and being orthogonal with each other. The projection lens manufacturing apparatus has a projection lens holding mechanism (550) for holding the projection lens (46) at the lens-adjusting position; an image light irradiating mechanism (526) which introduces the test pattern image in accordance with a light beam irradiated by a light source (521) onto the projection lens (46); a lens position adjuster (570) which adjusts the position of the third group lens (113) along X-axis and Y-axis while detecting the image light irradiated through the projection lens (46); and a bonding mechanism (580) for bonding the adjusted third group lens (113).

Abstract: The light emitted from a focal position-detecting light source 38 and reflected from a reflector 12 is projected onto a screen 341, and a projected image on the screen 341 is detected by a focal position-detecting camera 35. Based on this projected image, the focal position-detecting light source 38 is moved by a position adjusting system 37 so as to place the focal position-detecting light source 38 at a focal position of the reflector 12, and the position of the focal position-detecting light source 38 at this time is detected as the focal position of the reflector 12. When the focal position of the reflector 12 is detected, the projected image on the screen 341 detected by the focal position-detecting camera 35 is used, and, therefore, the conventional measurement by a three dimensional measuring instrument is made unnecessary, thereby improving the working efficiency.

Abstract: A projection lens (46) comprises: a cylindrical exterior case (621) having a lens-shifting through-hole (625) on a side thereof and an inner circumferential step or inner flange (623); a lens (610) of which outer periphery (611) on a first side is abutted to the inner circumferential step or inner flange (623); a flexible or elastic spacer (660) abutted to an outer periphery (612) of a second side of the lens (610); and a retainer (670) holding the spacer (660), where the lens (610) is fixed on the exterior case (621).

Abstract: In order to adjust position of color combining optical system relative to a color separating optical system accommodated in an optical component casing for producing a projector, a white laser beam is irradiated on an optical axis of a light beam passing through the optical component casing and is separated by the color separating optical system, the separated respective color lights being incident on a light-incident end surface of the color combining optical system to be combined, the combined light beam being detected by a sensor, in which the position is adjusted while detecting the combined light beam.