Patents by Inventor Shoichi Karakida

Shoichi Karakida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9537026
    Abstract: A method for manufacturing a solar-power-generator substrate by cutting out a semiconductor substrate by slicing a semiconductor ingot and then by forming a texture structure on a surface of the semiconductor substrate by performing a surface treatment on the surface of the semiconductor substrate, includes: cleaning including cleaning and removing an organic impurity and a metal impurity adhering to the surface of the semiconductor substrate with a cleaning fluid containing an oxidizing chemical; and etching including removing a damaged layer on a substrate surface generated by the slicing and forming the texture structure on the surface of the semiconductor substrate by performing anisotropic etching on the surface of the semiconductor substrate with an alkaline aqueous solution, the etching being performed subsequent to the cleaning.
    Type: Grant
    Filed: June 12, 2014
    Date of Patent: January 3, 2017
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hajime Tsugeno, Mitsuhiro Nonogaki, Junji Kobayashi, Yusuke Oshiro, Takahiro Kawasaki, Shoichi Karakida
  • Patent number: 9330986
    Abstract: The invention includes: a first process of forming a texture structure on both surfaces of a semiconductor substrate of a first conductivity type; a second process of measuring a reflectance distribution of the both surfaces of the semiconductor substrate on which the texture structure is formed; a third process of forming an impurity diffusion layer, in which an impurity element of a second conductivity type is diffused, on one of the both surfaces of the semiconductor substrate which is narrower in the reflectance distribution; a fourth process of forming, on the impurity diffusion layer, a light receiving surface-side electrode having a predetermined pattern and electrically connected to the impurity diffusion layer; and a fifth process of forming a back surface-side electrode on another of the both surfaces of the semiconductor substrate which is wider in the reflectance distribution.
    Type: Grant
    Filed: August 2, 2011
    Date of Patent: May 3, 2016
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventor: Shoichi Karakida
  • Publication number: 20160118512
    Abstract: A method for manufacturing a solar-power-generator substrate by cutting out a semiconductor substrate by slicing a semiconductor ingot and then by forming a texture structure on a surface of the semiconductor substrate by performing a surface treatment on the surface of the semiconductor substrate, includes: cleaning including cleaning and removing an organic impurity and a metal impurity adhering to the surface of the semiconductor substrate with a cleaning fluid containing an oxidizing chemical; and etching including removing a damaged layer on a substrate surface generated by the slicing and forming the texture structure on the surface of the semiconductor substrate by performing anisotropic etching on the surface of the semiconductor substrate with an alkaline aqueous solution, the etching being performed subsequent to the cleaning.
    Type: Application
    Filed: June 12, 2014
    Publication date: April 28, 2016
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hajime TSUGENO, Mitsuhiro NONOGAKI, Junji KOBAYASHI, Yusuke OSHIRO, Takahiro KAWASAKI, Shoichi KARAKIDA
  • Patent number: 8981210
    Abstract: Included are a semiconductor substrate including, on one surface side, a dopant diffusion layer, a light-receiving surface side electrode electrically connected to the dopant diffusion layer and formed on the one surface side of the semiconductor substrate, and a rear surface side electrode formed on the other surface side of the semiconductor substrate. A first unevenness structure including first projected sections each having a square pyramid shape in a light-receiving surface side electrode formation region in which the light-receiving surface side electrode is formed on the one surface side of the semiconductor substrate including the dopant diffusion layer. A second unevenness structure including second projected sections each having a square pyramid shape larger than the first projected sections in a region where the light-receiving surface side electrode is not formed on the one surface side of the semiconductor substrate including the dopant diffusion layer.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: March 17, 2015
    Assignee: Mitsubishi Electric Corporation
    Inventor: Shoichi Karakida
  • Publication number: 20150056743
    Abstract: A manufacturing method of a solar cell includes a protection-film forming step of forming a protection film on one surface side of a semiconductor substrate, a first processing step of forming a plurality of first openings having a shape close to a desired opening shape and a size smaller than a target opening size in the protection film by a method having relatively high processing efficiency, a second processing step of forming second openings in the protection film by expanding the first openings up to the target opening size by a method having relatively high processing accuracy, and an etching step of forming an asperity structure having the a concave portion in an inverted pyramid shape on the one surface side of the semiconductor substrate by performing anisotropic wet etching on the semiconductor substrate in a region under the second openings via the second openings.
    Type: Application
    Filed: March 12, 2012
    Publication date: February 26, 2015
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventor: Shoichi Karakida
  • Patent number: 8936949
    Abstract: A manufacturing method of a solar cell in which a light receiving side electrode including grid electrodes is provided on one side of a semiconductor substrate, comprises: a first step of forming an impurity diffusion layer on one side of the semiconductor substrate of a first conductivity type, the diffusion layer having a second conductivity-type impurity diffused therein; a second step of measuring a sheet resistance value of the diffusion layer at a plurality of measurement points in a surface of the diffusion layer; and a third step of dividing the surface of the diffusion layer into a plurality of areas corresponding to the measured sheet resistance values of the surface of the diffusion layer, setting a distance between adjacent grid electrodes for each of the areas, and forming the light receiving side electrode, which is electrically connected to the diffusion layer, on the diffusion layer.
    Type: Grant
    Filed: August 26, 2009
    Date of Patent: January 20, 2015
    Assignee: Mitsubishi Electric Corporation
    Inventor: Shoichi Karakida
  • Publication number: 20140162383
    Abstract: The invention includes: a first process of forming a texture structure on both surfaces of a semiconductor substrate of a first conductivity type; a second process of measuring a reflectance distribution of the both surfaces of the semiconductor substrate on which the texture structure is formed; a third process of forming an impurity diffusion layer, in which an impurity element of a second conductivity type is diffused, on one of the both surfaces of the semiconductor substrate which is narrower in the reflectance distribution; a fourth process of forming, on the impurity diffusion layer, a light receiving surface-side electrode having a predetermined pattern and electrically connected to the impurity diffusion layer; and a fifth process of forming a back surface-side electrode on another of the both surfaces of the semiconductor substrate which is wider in the reflectance distribution.
    Type: Application
    Filed: August 2, 2011
    Publication date: June 12, 2014
    Applicant: Mitsubishi Electric Corporation
    Inventor: Shoichi Karakida
  • Publication number: 20130276860
    Abstract: A solar battery cell includes a semiconductor substrate of a first conduction type that includes a dopant diffusion layer on one surface side, a dopant element of a second conduction type being diffused into the dopant diffusion layer, a light-receiving surface side electrode formed on the one surface side of the semiconductor substrate, and a back surface side electrode that is formed on the other surface side of the semiconductor substrate, and a first irregular shape is provided on a surface on the other surface side of the semiconductor substrate, a second irregular shape lower in an optical reflectivity than the first irregular shape is provided on at least a part of a surface on the one surface side of the semiconductor substrate, and the one surface side of the semiconductor substrate is lower in the optical reflectivity than that on the other surface side of the semiconductor substrate.
    Type: Application
    Filed: February 1, 2011
    Publication date: October 24, 2013
    Applicant: Mitsubishi Electric Corporation
    Inventor: Shoichi Karakida
  • Patent number: 8481105
    Abstract: When forming an electrode by printing several times, the cross section area of the electrode is increased and the resistance is reduced while more electrode material is required, which leads to a cost up and waste of resources. There is provided a solar cell manufacturing method for forming an electrode of a predetermined pattern by repeating printing on a substrate surface by a predetermined number of times. A mask pattern for printing the entire predetermined pattern is used at least once among the predetermined number of printings while mask patterns, each for printing a part of the predetermined pattern, are used in the other printings, thereby forming the electrode of the predetermined pattern.
    Type: Grant
    Filed: July 30, 2009
    Date of Patent: July 9, 2013
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Shoichi Karakida, Hiroaki Morikawa
  • Patent number: 8450602
    Abstract: A solar cell comprises a substrate that includes a photoelectric conversion function, a first electrode provided on one surface of the substrate, a second electrode provided on other surface of the substrate, and a third electrode provided on the other surface of the substrate with its periphery overlapping the second electrode in the in-plane direction of the substrate for extracting an electric power from the second electrode. The thickness of the second electrode is larger than that of the third electrode, and the difference between the thickness of the second electrode and that of the third electrode is within a range from equal to or more than 10 micrometers to equal to or less than 30 micrometers. Thereby, in the solar cell, an electrode separation (alloy separation) can be effectively prevented.
    Type: Grant
    Filed: February 9, 2011
    Date of Patent: May 28, 2013
    Assignee: Mitsubishi Electric Corporation
    Inventors: Shoichi Karakida, Takahiko Nishida, Mitsunori Nakatani, Hiroaki Morikawa
  • Publication number: 20130048073
    Abstract: Included are a semiconductor substrate including, on one surface side, a dopant diffusion layer, a light-receiving surface side electrode electrically connected to the dopant diffusion layer and formed on the one surface side of the semiconductor substrate, and a rear surface side electrode formed on the other surface side of the semiconductor substrate. A first unevenness structure including first projected sections each having a square pyramid shape in a light-receiving surface side electrode formation region in which the light-receiving surface side electrode is formed on the one surface side of the semiconductor substrate including the dopant diffusion layer. A second unevenness structure including second projected sections each having a square pyramid shape larger than the first projected sections in a region where the light-receiving surface side electrode is not formed on the one surface side of the semiconductor substrate including the dopant diffusion layer.
    Type: Application
    Filed: June 25, 2010
    Publication date: February 28, 2013
    Applicant: Mitsubishi Electric Corporation
    Inventor: Shoichi Karakida
  • Publication number: 20120125420
    Abstract: A manufacturing method of a solar cell in which a light receiving side electrode including grid electrodes is provided on one side of a semiconductor substrate, comprises: a first step of forming an impurity diffusion layer on one side of the semiconductor substrate of a first conductivity type, the diffusion layer having a second conductivity-type impurity diffused therein; a second step of measuring a sheet resistance value of the diffusion layer at a plurality of measurement points in a surface of the diffusion layer; and a third step of dividing the surface of the diffusion layer into a plurality of areas corresponding to the measured sheet resistance values of the surface of the diffusion layer, setting a distance between adjacent grid electrodes for each of the areas, and forming the light receiving side electrode, which is electrically connected to the diffusion layer, on the diffusion layer.
    Type: Application
    Filed: August 26, 2009
    Publication date: May 24, 2012
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventor: Shoichi Karakida
  • Patent number: 8173895
    Abstract: A solar cell includes a photoelectric conversion layer, a first electrode on one surface of the photoelectric conversion layer, a second electrode provided on other surface of the photoelectric conversion layer, and a third electrode on the other surface of the photoelectric conversion layer. The third electrode is substantially rectangular with its corners rounded off in the in-plane direction of the photoelectric conversion layer, and overlaps the second electrode at the periphery thereof.
    Type: Grant
    Filed: April 8, 2010
    Date of Patent: May 8, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventors: Takahiko Nishida, Mitsunori Nakatani, Hiroaki Morikawa, Shoichi Karakida
  • Patent number: 8106291
    Abstract: When forming an electrode by printing several times, the cross section area of the electrode is increased and the resistance is reduced while more electrode material is required, which leads to a cost up and waste of resources. There is provided a solar cell manufacturing method for forming an electrode of a predetermined pattern by repeating printing on a substrate surface by a predetermined number of times. A mask pattern for printing the entire predetermined pattern is used at least once among the predetermined number of printings while mask patterns, each for printing a part of the predetermined pattern, are used in the other printings, thereby forming the electrode of the predetermined pattern.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: January 31, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventors: Shoichi Karakida, Hiroaki Morikawa
  • Publication number: 20110126901
    Abstract: A solar cell comprises a substrate that includes a photoelectric conversion function, a first electrode provided on one surface of the substrate, a second electrode provided on other surface of the substrate, and a third electrode provided on the other surface of the substrate with its periphery overlapping the second electrode in the in-plane direction of the substrate for extracting an electric power from the second electrode. The thickness of the second electrode is larger than that of the third electrode, and the difference between the thickness of the second electrode and that of the third electrode is within a range from equal to or more than 10 micrometers to equal to or less than 30 micrometers. Thereby, in the solar cell, an electrode separation (alloy separation) can be effectively prevented.
    Type: Application
    Filed: February 9, 2011
    Publication date: June 2, 2011
    Applicant: Mitsubishi Electric Corporation
    Inventors: Shoichi KARAKIDA, Takahiko NISHIDA, Mitsunori NAKATANI, Hiroaki MORIKAWA
  • Patent number: 7910823
    Abstract: A solar cell includes a photoelectric conversion substrate, a first electrode on one surface of the substrate, a second electrode on the other surface of the substrate, and a third electrode on the other surface of the substrate. The third electrode extracts electric power from the second electrode, and overlaps the second electrode at the periphery in the in-plane direction of the photoelectric conversion substrate. The thickness of the second electrode is larger than that of the third electrode, and the difference between the thickness of the second electrode and that of the third electrode is not less than 10 micrometers and not more than 30 micrometers.
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: March 22, 2011
    Assignee: Mitsubishi Electric Corporation
    Inventors: Shoichi Karakida, Takahiko Nishida, Mitsunori Nakatani, Hiroaki Morikawa
  • Publication number: 20100193028
    Abstract: A solar cell includes a photoelectric conversion layer, a first electrode on one surface of the photoelectric conversion layer, a second electrode provided on other surface of the photoelectric conversion layer, and a third electrode on the other surface of the photoelectric conversion layer. The third electrode is substantially rectangular with its corners rounded off in the in-plane direction of the photoelectric conversion layer, and overlaps the second electrode at the periphery thereof.
    Type: Application
    Filed: April 8, 2010
    Publication date: August 5, 2010
    Applicant: Mitsubishi Electric Corporation
    Inventors: Takahiko NISHIDA, Mitsunori Nakatani, Hiroaki Morikawa, Shoichi Karakida
  • Publication number: 20090285979
    Abstract: When forming an electrode by printing several times, the cross section area of the electrode is increased and the resistance is reduced while more electrode material is required, which leads to a cost up and waste of resources. There is provided a solar cell manufacturing method for forming an electrode of a predetermined pattern by repeating printing on a substrate surface by a predetermined number of times. A mask pattern for printing the entire predetermined pattern is used at least once among the predetermined number of printings while mask patterns, each for printing a part of the predetermined pattern, are used in the other printings, thereby forming the electrode of the predetermined pattern.
    Type: Application
    Filed: July 30, 2009
    Publication date: November 19, 2009
    Applicant: MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventors: Shoichi KARAKIDA, Hiroaki MORIKAWA
  • Patent number: 7591712
    Abstract: A method of producing silicon blocks by cutting a silicon ingot is provided. The method uses a silicon ingot cutting slurry containing abrasive grains and an alkaline substance so as to provide the silicon blocks that can be produced into silicon wafers each having a thin thickness with reduced substrate damage at the time of producing a solar battery. The alkaline substance has a content mass that is at least 3.5% with respect to the mass of the entire liquid components of said slurry, and the slurry contains an organic amine having a mass ratio of 0.5 to 5.0 with respect to water in the liquid components of the slurry. The slurry is used at a pH of 12 or more and at a temperature of from 65 to 95 degrees C.
    Type: Grant
    Filed: May 11, 2005
    Date of Patent: September 22, 2009
    Assignee: Mitsubishi Electric Corporation
    Inventors: Hiroaki Morikawa, Shoichi Karakida, Takafumi Kawasaki
  • Publication number: 20080223351
    Abstract: In a method of producing silicon blocks by cutting a silicon ingot by the use of a silicon ingot cutting slurry containing abrasive grains and an alkaline substance so as to provide the silicon blocks that can be produced into silicon wafers each having a thin thickness with reduced substrate damage at the time of producing a solar battery, the content of said alkaline substance is at least 3.5 mass % with respect to the mass of the entire liquid components of said slurry, and said slurry contains an organic amine of from 0.5 to 5.0 by a mass ratio with respect to water in the liquid components of said slurry. Said slurry is used at a pH of 12 or more and at a temperature of from 65 to 95 degrees C.
    Type: Application
    Filed: May 11, 2005
    Publication date: September 18, 2008
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hiroaki Morikawa, Shoichi Karakida, Takafumi Kawasaki