Patents by Inventor Shoichiro Usui
Shoichiro Usui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8795450Abstract: There is provided a steel pipe for fuel injection pipe that assures prolonged fatigue life and high reliability by securing a high critical internal pressure, at which fatigue fracture does not occur, while the material strength is high. A steel pipe for fuel injection pipe consisting of, by mass percent, C: 0.12 to 0.27%, Si: 0.05 to 0.40%, and Mn: 0.8 to 2.0%, the balance being Fe and impurities, the impurities containing Ca: 0.001% or less, P: 0.02% or less, and S: 0.01% or less, wherein the tensile strength thereof is not lower than 900 N/mm2, and the maximum diameter of a nonmetallic inclusion present during at least 20 ?m depth from the inner surface of the steel pipe is not larger than 20 ?m. Further, this steel pipe can contain one or more kinds of Cr: 1% or less, Mo: 1% or less, Ti: 0.04% or less, Nb: 0.04% or less, and V: 0.1% or less.Type: GrantFiled: December 29, 2009Date of Patent: August 5, 2014Assignees: Usui Kokusai Sangyo Kaisha, Sumitomo Metal Industries, Ltd.Inventors: Shoichiro Usui, Katsunori Nagao
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Patent number: 8596246Abstract: A fuel rail for high-pressure direct-injection internal combustion engines has an injector holder and a fastening bracket directly attached to a main body of the fuel rail. Thermal deformation may occur at the time of temporary fitting or brazing when assembling the rail. However, positional accuracy of the injector holder can be assured, which results in having an excellent sealing property. Components of the fuel rail for direct-injection internal combustion engines are made of steel or stainless steel, and the components are joined reciprocally by brazing. The components joined by brazing are finished by cutting work and/or burnishing processing after the brazing step.Type: GrantFiled: June 25, 2009Date of Patent: December 3, 2013Assignee: Usui Kokusai Sangyo Kaisha LimitedInventors: Hiroyuki Nishizawa, Haruo Nishihara, Shoichiro Usui, Koichi Hayashi, Hikari Tsuchiya
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Patent number: 8186724Abstract: A thick-wall small-diameter high-pressure fuel injection pipe has a spherical seat surface, an annular flange, and a conical surface continued from the seat surface at a connecting end of the pipe. If the pipe is configured so that t (thickness)/D (outer diameter)<0.3, then an axial distance from the connecting head end to the back face of the annular flange is 0.38D to 0.6D, a spherical radius of the seat surface is 0.45D to 0.65D, the annular flange outer diameter is 1.2D to 1.4D, and an inner peripheral surface of the head has a substantially flat cylindrical surface or a conical surface. If the pipe is configured so that t (thickness)/D (outer diameter)?0.3, then the axial distance from the connecting head end to the back face of the annular flange is 0.38D to 0.7D.Type: GrantFiled: March 9, 2007Date of Patent: May 29, 2012Assignee: Usui Kokusai Sangyo Kaisha LimitedInventors: Nobuo Kato, Koichi Hayashi, Shoichiro Usui
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Publication number: 20110108005Abstract: A fuel rail for high-pressure direct-injection internal combustion engines has an injector holder and a fastening bracket directly attached to a main body of the fuel rail. Thermal deformation may occur at the time of temporary fitting or brazing when assembling the rail. However, positional accuracy of the injector holder can be assured, which results in having an excellent sealing property. Components of the fuel rail for direct-injection internal combustion engines are made of steel or stainless steel, and the components are joined reciprocally by brazing. The components joined by brazing are finished by cutting work and/or burnishing processing after the brazing step.Type: ApplicationFiled: June 25, 2009Publication date: May 12, 2011Applicant: USUI KOKUSAI SANGYO KAISHA LIMITEDInventors: Hiroyuki Nishizawa, Haruo Nishihara, Shoichiro Usui, Koichi Hayashi, Hikari Tsuchiya
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Publication number: 20100167086Abstract: There is provided a steel pipe for fuel injection pipe that assures prolonged fatigue life and high reliability by securing a high critical internal pressure, at which fatigue fracture does not occur, while the material strength is high. A steel pipe for fuel injection pipe consisting of, by mass percent, C: 0.12 to 0.27%, Si: 0.05 to 0.40%, and Mn: 0.8 to 2.0%, the balance being Fe and impurities, the impurities containing Ca: 0.001% or less, P: 0.02% or less, and S: 0.01% or less, wherein the tensile strength thereof is not lower than 900 N/mm2, and the maximum diameter of a nonmetallic inclusion present during at least 20 ?m depth from the inner surface of the steel pipe is not larger than 20 ?m. Further, this steel pipe can contain one or more kinds of Cr: 1% or less, Mo: 1% or less, Ti: 0.04% or less, Nb: 0.04% or less, and V: 0.1% or less.Type: ApplicationFiled: December 29, 2009Publication date: July 1, 2010Applicants: USUI KOKUSAI SANGYO KAISHA, SUMITOMO METAL INDUSTRIES, LTD.Inventors: SHOICHIRO USUI, Katsunori Nagao
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Patent number: 7735473Abstract: A connection head structure of a high pressure fuel injection tube is provided to avoid an interference between an annular flange and an opposing part by sufficiently maintaining an tube axial direction length of the connection head and to obtain a good sealability to prevent leaking during autofrettage processing with a high pressure of not less than 300 MPa. A connection head structure of a high pressure fuel injection tube includes, on a connection end portion of a thick walled fine steel tube, a spherical seat face, an annular flange, and a circular conic face that continuously extends from the seat face, wherein a washer and a fastening nut are assembled, characterized in that when a thick walled fine steel tube has t (wall thickness)/D (outer diameter)<0.3, an tube axial direction distance L1 from a connection head end to the back face of the annular flange is from 0.38 D to 0.7 D, a spherical body radius R of the seat face is from 0.45 D to 0.Type: GrantFiled: December 16, 2008Date of Patent: June 15, 2010Assignee: Usui Kokusai Sangyo Kaisha LimitedInventors: Nobuo Kato, Koichi Hayashi, Shoichiro Usui
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Patent number: 7614443Abstract: A heat exchanger tube has an inner peripheral surface serving as an exhaust gas flow path with a flat cross-sectional shape. A thin structure is incorporated in the heat exchanger tube and has a substantially rectangular channel-shaped waveform in cross section. The corrugated fin structure has a curved surface forming waveform meandering with a predetermined wavelength in the lengthwise direction. The wave width of the channel-shaped waveform is H, the wavelength of the waveform meandering in the lengthwise direction is L and the amplitude of the waveform meandering in the lengthwise direction is A. The heat exchanger tube is formed so that H/L is set at 0.17 to 0.20 and the ration (G/H) of a gap G determined by H?A to H is set at ?0.21 to 0.19.Type: GrantFiled: September 6, 2006Date of Patent: November 10, 2009Assignee: Usui Kokusai Sangyo Kaisha LimitedInventors: Shoichiro Usui, Koichi Hayashi, Tadahiro Goto
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Publication number: 20090151701Abstract: A connection head structure of a high pressure fuel injection tube is provided to avoid an interference between an annular flange and an opposing part by sufficiently maintaining an tube axial direction length of the connection head and to obtain a good sealability to prevent leaking during autofrettage processing with a high pressure of not less than 300 MPa. A connection head structure of a high pressure fuel injection tube includes, on a connection end portion of a thick walled fine steel tube, a spherical seat face, an annular flange, and a circular conic face that continuously extends from the seat face, wherein a washer and a fastening nut are assembled, characterized in that when a thick walled fine steel tube has t (wall thickness)/D (outer diameter)<0.3, an tube axial direction distance L1 from a connection head end to the back face of the annular flange is from 0.38 D to 0.7 D, a spherical body radius R of the seat face is from 0.45 D to 0.Type: ApplicationFiled: December 16, 2008Publication date: June 18, 2009Applicant: Usui Kokusai Sangyo Kaisha LimitedInventors: Nobuo Kato, Koichi Hayashi, Shoichiro Usui
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Publication number: 20090139595Abstract: A thick-wall small-diameter high-pressure fuel injection pipe has a spherical seat surface, an annular flange, and a conical surface continued from the seat surface at a connecting end of the pipe. If the pipe is configured so that t (thickness)/D (outer diameter)<0.3, then an axial distance from the connecting head end to the back face of the annular flange is 0.38D to 0.6D, a spherical radius of the seat surface is 0.45D to 0.65D, the annular flange outer diameter is 1.2D to 1.4D, and an inner peripheral surface of the head has a substantially flat cylindrical surface or a conical surface. If the pipe is configured so that t (thickness)/D (outer diameter)?0.3, then the axial distance from the connecting head end to the back face of the annular flange is 0.38D to 0.7D.Type: ApplicationFiled: March 9, 2007Publication date: June 4, 2009Applicant: Usui Kokusai Sangyo Kaisha LimitedInventors: Nobuo Kato, Koichi Hayashi, Shoichiro Usui
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Patent number: 7524392Abstract: As an efficient and economical bonding method indispensable for the bonding between dimension-small constituent elements (members, parts) to manufacture a minute (micro) structure, a micromachine, etc. is provided a bonding method using a capillary condensation effect characterized in that in order to bond at least two separated bonding targets (works) at a prescribed joint point, the bonding targets are disposed under an atmosphere comprising a prescribed vapor pressure of adhesive agent, and the adhesive agent is subjected to capillary condensation at the joint point to thereby form uniform meniscus and bond the bonding targets (works) by the adhesive agent constituting the meniscus.Type: GrantFiled: March 20, 2003Date of Patent: April 28, 2009Assignee: Usui Kokusai Sangyo Kaisha, Ltd.Inventor: Shoichiro Usui
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Patent number: 7318418Abstract: A common rail a diesel engine includes a branching connection body firmly fixed on common rail body by friction welding. A fronting face of the branching connection body to be fixed on the common rail body by friction welding is in the shape of a cone whose center part is slightly projected and whose peripheral part is a gentle cone face.Type: GrantFiled: January 27, 2006Date of Patent: January 15, 2008Assignee: Usui Kokusai Sangyo Kaisha LimitedInventors: Shoichiro Usui, Masayoshi Usui, Yasuji Sakamoto, Eiji Watanabe, Yasuaki Hashimoto
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Patent number: 7303002Abstract: A fin structure, a heat-transfer tube and a heat exchanger are formed of plate fins housed in a heat-transfer tube and have an excellent cooling efficiency by making the distribution and flow velocity of a flow uniform and by promoting an efficient heat-exchanging action. The fin structure includes plate fins housed in a heat-transfer tube and having a square section and a free shape in the longitudinal direction for dividing a passage for a fluid composed of a cooled medium or a cooling medium to flow in the heat-transfer tube, into a plurality of small passages. In the fin structure, notches, through holes, raised portions, ridges and/or troughs are formed in the sides or the upper or lower walls of the plate fins. The heat-transfer tube has the fin structure housed therein. The heat exchanger has the heat-transfer tube assembled therein.Type: GrantFiled: September 7, 2005Date of Patent: December 4, 2007Assignee: USUI Kokusai Sangyo Kaisha LimitedInventors: Shoichiro Usui, Tadahiro Goto
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Publication number: 20070056721Abstract: A heat exchanger tube has an inner peripheral surface serving as an exhaust gas flow path with a flat cross-sectional shape. A thin structure is incorporated in the heat exchanger tube and has a substantially rectangular channel-shaped waveform in cross section. The corrugated fin structure has a curved surface forming waveform meandering with a predetermined wavelength in the lengthwise direction. The wave width of the channel-shaped waveform is H, the wavelength of the waveform meandering in the lengthwise direction is L and the amplitude of the waveform meandering in the lengthwise direction is A. The heat exchanger tube is formed so that H/L is set at 0.17 to 0.20 and the ration (G/H) of a gap G determined by H-A to H is set at ?0.21 to 0.19.Type: ApplicationFiled: September 6, 2006Publication date: March 15, 2007Applicant: Usui Kokusai Sangyo Kaisha LimitedInventors: Shoichiro Usui, Koichi Hayashi, Tadahiro Goto
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Patent number: 7188609Abstract: An inlet port 16 communicating with the interior of a fuel delivery pipe body 10 to introduce fuel is made open in a center of a tubular joint 11 having a smaller diameter than an inside diameter of a holder portion 15 of an injector 32 connected to a respective pipe end portion 25, and a length from a center of this inlet port 16 to the pipe end portion 25 is set to 30 to 1000 mm, to thereby form the tubular joint 11. The tubular joint 11 and the fuel delivery pipe body 10 are fixed such that the inlet port 16 of this tubular joint 11 is communicatable with the interior of the fuel delivery pipe body 10.Type: GrantFiled: August 2, 2005Date of Patent: March 13, 2007Assignee: Usui Kokusai Sangyo Kaisha, Ltd.Inventors: Eiji Watanabe, Koichi Hayashi, Shoichiro Usui
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Publication number: 20060169253Abstract: A common rail a diesel engine includes a branching connection body firmly fixed on common rail body by friction welding. A fronting face of the branching connection body to be fixed on the common rail body by friction welding is in the shape of a cone whose center part is slightly projected and whose peripheral part is a gentle cone face.Type: ApplicationFiled: January 27, 2006Publication date: August 3, 2006Applicant: Usui Kokusai Sangyo Kaisha LimitedInventors: Shoichiro Usui, Masayoshi Usui, Yasuji Sakamoto, Eiji Watanabe, Yasuaki Hashimoto
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Publication number: 20060048921Abstract: A fin structure, a heat-transfer tube and a heat exchanger are formed of plate fins housed in a heat-transfer tube and have an excellent cooling efficiency by making the distribution and flow velocity of a flow uniform and by promoting an efficient heat-exchanging action. The fin structure includes plate fins housed in a heat-transfer tube and having a square section and a free shape in the longitudinal direction for dividing a passage for a fluid composed of a cooled medium or a cooling medium to flow in the heat-transfer tube, into a plurality of small passages. In the fin structure, notches, through holes, raised portions, ridges and/or troughs are formed in the sides or the upper or lower walls of the plate fins. The heat-transfer tube has the fin structure housed therein. The heat exchanger has the heat-transfer tube assembled therein.Type: ApplicationFiled: September 7, 2005Publication date: March 9, 2006Applicant: Usui Kokusai Sangyo Kaisha LimitedInventors: Shoichiro Usui, Tadahiro Goto
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Publication number: 20060027214Abstract: An inlet port 16 communicating with the interior of a fuel delivery pipe body 10 to introduce fuel is made open in a center of a tubular joint 11 having a smaller diameter than an inside diameter of a holder portion 15 of an injector 32 connected to a respective pipe end portion 25, and a length from a center of this inlet port 16 to the pipe end portion 25 is set to 30 to 1000 mm, to thereby form the tubular joint 11. The tubular joint 11 and the fuel delivery pipe body 10 are fixed such that the inlet port 16 of this tubular joint 11 is communicatable with the interior of the fuel delivery pipe body 10.Type: ApplicationFiled: August 2, 2005Publication date: February 9, 2006Inventors: Eiji Watanabe, Koichi Hayashi, Shoichiro Usui
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Publication number: 20050188965Abstract: The pre-EGR gas cooler 1 for cooling the EGR gas introduced from the EGR pipe, and an post-EGR gas cooler for introducing the pre-EGR gas cooled in the EGR gas cooler 1 to cool it to a target cooling temperature are coupled in series, and an EGR valve is mounted for controlling the flow rate of the EGR gas between the pre-EGR gas cooler 1 and the post-EGR gas cooler 3. According to the invention, EGR gas cooling apparatus with improved durability can be obtained, and EGR valves with low product cost and high storage efficiency can be provided.Type: ApplicationFiled: February 2, 2005Publication date: September 1, 2005Inventor: Shoichiro Usui
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Patent number: 6824173Abstract: There is provided a high-pressure metal pipe which has a connecting head capable of solving the risk of cavitation erosion in the inside of the connecting head by changing the contour shape of a pocket or notch to be formed in the inside of the connecting head during head working into a contour shape having a shallow depth and a gentle cross section. A reduced-diameter connecting head having an outside circumferential surface which is a seat surface having a truncated conical or spherical shape corresponding to a mating seat is provided at a connecting end portion of a thick-walled steel pipe having a comparatively small diameter. An annular concave groove to be formed in the inside of the connecting head during the formation thereof has a contour shape having a shallow depth and a gentle cross section, and the high-pressure metal pipe has a sleeve washer having a cylindrical portion which covers the outer circumferential surface of the reduced-diameter connecting head.Type: GrantFiled: December 6, 2000Date of Patent: November 30, 2004Assignee: Usui Kokusai Sangyo Kaisha LimitedInventor: Shoichiro Usui
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Patent number: 6811009Abstract: A magnet type fan clutch apparatus is formed of an electromagnetic clutch mounted on one driving shaft, and a magnet coupling operatively connected to the electromagnetic clutch. The magnetic coupling includes a permanent magnet rotary body to which a fan is fixed, and a disc having a conductor or a hysteresis member opposed to the permanent magnet rotary body with a narrow clearance left therebetween; and formed so that the permanent magnet rotary body and disc are rotated together or relatively owing to an attraction working between the permanent magnet and conductor. The magnetic coupling is formed so as to be ON/OFF controlled by the electromagnetic clutch, and a seal structure is provided between the disc and permanent magnet rotary body.Type: GrantFiled: April 25, 2003Date of Patent: November 2, 2004Assignee: Usui Kokusai Sangyo Kaisha LimitedInventors: Hiroshi Inoue, Kazunori Takikawa, Shoichiro Usui