Patents by Inventor Shoichiro Usui

Shoichiro Usui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8795450
    Abstract: There is provided a steel pipe for fuel injection pipe that assures prolonged fatigue life and high reliability by securing a high critical internal pressure, at which fatigue fracture does not occur, while the material strength is high. A steel pipe for fuel injection pipe consisting of, by mass percent, C: 0.12 to 0.27%, Si: 0.05 to 0.40%, and Mn: 0.8 to 2.0%, the balance being Fe and impurities, the impurities containing Ca: 0.001% or less, P: 0.02% or less, and S: 0.01% or less, wherein the tensile strength thereof is not lower than 900 N/mm2, and the maximum diameter of a nonmetallic inclusion present during at least 20 ?m depth from the inner surface of the steel pipe is not larger than 20 ?m. Further, this steel pipe can contain one or more kinds of Cr: 1% or less, Mo: 1% or less, Ti: 0.04% or less, Nb: 0.04% or less, and V: 0.1% or less.
    Type: Grant
    Filed: December 29, 2009
    Date of Patent: August 5, 2014
    Assignees: Usui Kokusai Sangyo Kaisha, Sumitomo Metal Industries, Ltd.
    Inventors: Shoichiro Usui, Katsunori Nagao
  • Patent number: 8596246
    Abstract: A fuel rail for high-pressure direct-injection internal combustion engines has an injector holder and a fastening bracket directly attached to a main body of the fuel rail. Thermal deformation may occur at the time of temporary fitting or brazing when assembling the rail. However, positional accuracy of the injector holder can be assured, which results in having an excellent sealing property. Components of the fuel rail for direct-injection internal combustion engines are made of steel or stainless steel, and the components are joined reciprocally by brazing. The components joined by brazing are finished by cutting work and/or burnishing processing after the brazing step.
    Type: Grant
    Filed: June 25, 2009
    Date of Patent: December 3, 2013
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Hiroyuki Nishizawa, Haruo Nishihara, Shoichiro Usui, Koichi Hayashi, Hikari Tsuchiya
  • Patent number: 8186724
    Abstract: A thick-wall small-diameter high-pressure fuel injection pipe has a spherical seat surface, an annular flange, and a conical surface continued from the seat surface at a connecting end of the pipe. If the pipe is configured so that t (thickness)/D (outer diameter)<0.3, then an axial distance from the connecting head end to the back face of the annular flange is 0.38D to 0.6D, a spherical radius of the seat surface is 0.45D to 0.65D, the annular flange outer diameter is 1.2D to 1.4D, and an inner peripheral surface of the head has a substantially flat cylindrical surface or a conical surface. If the pipe is configured so that t (thickness)/D (outer diameter)?0.3, then the axial distance from the connecting head end to the back face of the annular flange is 0.38D to 0.7D.
    Type: Grant
    Filed: March 9, 2007
    Date of Patent: May 29, 2012
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Nobuo Kato, Koichi Hayashi, Shoichiro Usui
  • Publication number: 20110108005
    Abstract: A fuel rail for high-pressure direct-injection internal combustion engines has an injector holder and a fastening bracket directly attached to a main body of the fuel rail. Thermal deformation may occur at the time of temporary fitting or brazing when assembling the rail. However, positional accuracy of the injector holder can be assured, which results in having an excellent sealing property. Components of the fuel rail for direct-injection internal combustion engines are made of steel or stainless steel, and the components are joined reciprocally by brazing. The components joined by brazing are finished by cutting work and/or burnishing processing after the brazing step.
    Type: Application
    Filed: June 25, 2009
    Publication date: May 12, 2011
    Applicant: USUI KOKUSAI SANGYO KAISHA LIMITED
    Inventors: Hiroyuki Nishizawa, Haruo Nishihara, Shoichiro Usui, Koichi Hayashi, Hikari Tsuchiya
  • Publication number: 20100167086
    Abstract: There is provided a steel pipe for fuel injection pipe that assures prolonged fatigue life and high reliability by securing a high critical internal pressure, at which fatigue fracture does not occur, while the material strength is high. A steel pipe for fuel injection pipe consisting of, by mass percent, C: 0.12 to 0.27%, Si: 0.05 to 0.40%, and Mn: 0.8 to 2.0%, the balance being Fe and impurities, the impurities containing Ca: 0.001% or less, P: 0.02% or less, and S: 0.01% or less, wherein the tensile strength thereof is not lower than 900 N/mm2, and the maximum diameter of a nonmetallic inclusion present during at least 20 ?m depth from the inner surface of the steel pipe is not larger than 20 ?m. Further, this steel pipe can contain one or more kinds of Cr: 1% or less, Mo: 1% or less, Ti: 0.04% or less, Nb: 0.04% or less, and V: 0.1% or less.
    Type: Application
    Filed: December 29, 2009
    Publication date: July 1, 2010
    Applicants: USUI KOKUSAI SANGYO KAISHA, SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: SHOICHIRO USUI, Katsunori Nagao
  • Patent number: 7735473
    Abstract: A connection head structure of a high pressure fuel injection tube is provided to avoid an interference between an annular flange and an opposing part by sufficiently maintaining an tube axial direction length of the connection head and to obtain a good sealability to prevent leaking during autofrettage processing with a high pressure of not less than 300 MPa. A connection head structure of a high pressure fuel injection tube includes, on a connection end portion of a thick walled fine steel tube, a spherical seat face, an annular flange, and a circular conic face that continuously extends from the seat face, wherein a washer and a fastening nut are assembled, characterized in that when a thick walled fine steel tube has t (wall thickness)/D (outer diameter)<0.3, an tube axial direction distance L1 from a connection head end to the back face of the annular flange is from 0.38 D to 0.7 D, a spherical body radius R of the seat face is from 0.45 D to 0.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: June 15, 2010
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Nobuo Kato, Koichi Hayashi, Shoichiro Usui
  • Patent number: 7614443
    Abstract: A heat exchanger tube has an inner peripheral surface serving as an exhaust gas flow path with a flat cross-sectional shape. A thin structure is incorporated in the heat exchanger tube and has a substantially rectangular channel-shaped waveform in cross section. The corrugated fin structure has a curved surface forming waveform meandering with a predetermined wavelength in the lengthwise direction. The wave width of the channel-shaped waveform is H, the wavelength of the waveform meandering in the lengthwise direction is L and the amplitude of the waveform meandering in the lengthwise direction is A. The heat exchanger tube is formed so that H/L is set at 0.17 to 0.20 and the ration (G/H) of a gap G determined by H?A to H is set at ?0.21 to 0.19.
    Type: Grant
    Filed: September 6, 2006
    Date of Patent: November 10, 2009
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Shoichiro Usui, Koichi Hayashi, Tadahiro Goto
  • Publication number: 20090151701
    Abstract: A connection head structure of a high pressure fuel injection tube is provided to avoid an interference between an annular flange and an opposing part by sufficiently maintaining an tube axial direction length of the connection head and to obtain a good sealability to prevent leaking during autofrettage processing with a high pressure of not less than 300 MPa. A connection head structure of a high pressure fuel injection tube includes, on a connection end portion of a thick walled fine steel tube, a spherical seat face, an annular flange, and a circular conic face that continuously extends from the seat face, wherein a washer and a fastening nut are assembled, characterized in that when a thick walled fine steel tube has t (wall thickness)/D (outer diameter)<0.3, an tube axial direction distance L1 from a connection head end to the back face of the annular flange is from 0.38 D to 0.7 D, a spherical body radius R of the seat face is from 0.45 D to 0.
    Type: Application
    Filed: December 16, 2008
    Publication date: June 18, 2009
    Applicant: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Nobuo Kato, Koichi Hayashi, Shoichiro Usui
  • Publication number: 20090139595
    Abstract: A thick-wall small-diameter high-pressure fuel injection pipe has a spherical seat surface, an annular flange, and a conical surface continued from the seat surface at a connecting end of the pipe. If the pipe is configured so that t (thickness)/D (outer diameter)<0.3, then an axial distance from the connecting head end to the back face of the annular flange is 0.38D to 0.6D, a spherical radius of the seat surface is 0.45D to 0.65D, the annular flange outer diameter is 1.2D to 1.4D, and an inner peripheral surface of the head has a substantially flat cylindrical surface or a conical surface. If the pipe is configured so that t (thickness)/D (outer diameter)?0.3, then the axial distance from the connecting head end to the back face of the annular flange is 0.38D to 0.7D.
    Type: Application
    Filed: March 9, 2007
    Publication date: June 4, 2009
    Applicant: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Nobuo Kato, Koichi Hayashi, Shoichiro Usui
  • Patent number: 7524392
    Abstract: As an efficient and economical bonding method indispensable for the bonding between dimension-small constituent elements (members, parts) to manufacture a minute (micro) structure, a micromachine, etc. is provided a bonding method using a capillary condensation effect characterized in that in order to bond at least two separated bonding targets (works) at a prescribed joint point, the bonding targets are disposed under an atmosphere comprising a prescribed vapor pressure of adhesive agent, and the adhesive agent is subjected to capillary condensation at the joint point to thereby form uniform meniscus and bond the bonding targets (works) by the adhesive agent constituting the meniscus.
    Type: Grant
    Filed: March 20, 2003
    Date of Patent: April 28, 2009
    Assignee: Usui Kokusai Sangyo Kaisha, Ltd.
    Inventor: Shoichiro Usui
  • Patent number: 7318418
    Abstract: A common rail a diesel engine includes a branching connection body firmly fixed on common rail body by friction welding. A fronting face of the branching connection body to be fixed on the common rail body by friction welding is in the shape of a cone whose center part is slightly projected and whose peripheral part is a gentle cone face.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: January 15, 2008
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Shoichiro Usui, Masayoshi Usui, Yasuji Sakamoto, Eiji Watanabe, Yasuaki Hashimoto
  • Patent number: 7303002
    Abstract: A fin structure, a heat-transfer tube and a heat exchanger are formed of plate fins housed in a heat-transfer tube and have an excellent cooling efficiency by making the distribution and flow velocity of a flow uniform and by promoting an efficient heat-exchanging action. The fin structure includes plate fins housed in a heat-transfer tube and having a square section and a free shape in the longitudinal direction for dividing a passage for a fluid composed of a cooled medium or a cooling medium to flow in the heat-transfer tube, into a plurality of small passages. In the fin structure, notches, through holes, raised portions, ridges and/or troughs are formed in the sides or the upper or lower walls of the plate fins. The heat-transfer tube has the fin structure housed therein. The heat exchanger has the heat-transfer tube assembled therein.
    Type: Grant
    Filed: September 7, 2005
    Date of Patent: December 4, 2007
    Assignee: USUI Kokusai Sangyo Kaisha Limited
    Inventors: Shoichiro Usui, Tadahiro Goto
  • Publication number: 20070056721
    Abstract: A heat exchanger tube has an inner peripheral surface serving as an exhaust gas flow path with a flat cross-sectional shape. A thin structure is incorporated in the heat exchanger tube and has a substantially rectangular channel-shaped waveform in cross section. The corrugated fin structure has a curved surface forming waveform meandering with a predetermined wavelength in the lengthwise direction. The wave width of the channel-shaped waveform is H, the wavelength of the waveform meandering in the lengthwise direction is L and the amplitude of the waveform meandering in the lengthwise direction is A. The heat exchanger tube is formed so that H/L is set at 0.17 to 0.20 and the ration (G/H) of a gap G determined by H-A to H is set at ?0.21 to 0.19.
    Type: Application
    Filed: September 6, 2006
    Publication date: March 15, 2007
    Applicant: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Shoichiro Usui, Koichi Hayashi, Tadahiro Goto
  • Patent number: 7188609
    Abstract: An inlet port 16 communicating with the interior of a fuel delivery pipe body 10 to introduce fuel is made open in a center of a tubular joint 11 having a smaller diameter than an inside diameter of a holder portion 15 of an injector 32 connected to a respective pipe end portion 25, and a length from a center of this inlet port 16 to the pipe end portion 25 is set to 30 to 1000 mm, to thereby form the tubular joint 11. The tubular joint 11 and the fuel delivery pipe body 10 are fixed such that the inlet port 16 of this tubular joint 11 is communicatable with the interior of the fuel delivery pipe body 10.
    Type: Grant
    Filed: August 2, 2005
    Date of Patent: March 13, 2007
    Assignee: Usui Kokusai Sangyo Kaisha, Ltd.
    Inventors: Eiji Watanabe, Koichi Hayashi, Shoichiro Usui
  • Publication number: 20060169253
    Abstract: A common rail a diesel engine includes a branching connection body firmly fixed on common rail body by friction welding. A fronting face of the branching connection body to be fixed on the common rail body by friction welding is in the shape of a cone whose center part is slightly projected and whose peripheral part is a gentle cone face.
    Type: Application
    Filed: January 27, 2006
    Publication date: August 3, 2006
    Applicant: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Shoichiro Usui, Masayoshi Usui, Yasuji Sakamoto, Eiji Watanabe, Yasuaki Hashimoto
  • Publication number: 20060048921
    Abstract: A fin structure, a heat-transfer tube and a heat exchanger are formed of plate fins housed in a heat-transfer tube and have an excellent cooling efficiency by making the distribution and flow velocity of a flow uniform and by promoting an efficient heat-exchanging action. The fin structure includes plate fins housed in a heat-transfer tube and having a square section and a free shape in the longitudinal direction for dividing a passage for a fluid composed of a cooled medium or a cooling medium to flow in the heat-transfer tube, into a plurality of small passages. In the fin structure, notches, through holes, raised portions, ridges and/or troughs are formed in the sides or the upper or lower walls of the plate fins. The heat-transfer tube has the fin structure housed therein. The heat exchanger has the heat-transfer tube assembled therein.
    Type: Application
    Filed: September 7, 2005
    Publication date: March 9, 2006
    Applicant: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Shoichiro Usui, Tadahiro Goto
  • Publication number: 20060027214
    Abstract: An inlet port 16 communicating with the interior of a fuel delivery pipe body 10 to introduce fuel is made open in a center of a tubular joint 11 having a smaller diameter than an inside diameter of a holder portion 15 of an injector 32 connected to a respective pipe end portion 25, and a length from a center of this inlet port 16 to the pipe end portion 25 is set to 30 to 1000 mm, to thereby form the tubular joint 11. The tubular joint 11 and the fuel delivery pipe body 10 are fixed such that the inlet port 16 of this tubular joint 11 is communicatable with the interior of the fuel delivery pipe body 10.
    Type: Application
    Filed: August 2, 2005
    Publication date: February 9, 2006
    Inventors: Eiji Watanabe, Koichi Hayashi, Shoichiro Usui
  • Publication number: 20050188965
    Abstract: The pre-EGR gas cooler 1 for cooling the EGR gas introduced from the EGR pipe, and an post-EGR gas cooler for introducing the pre-EGR gas cooled in the EGR gas cooler 1 to cool it to a target cooling temperature are coupled in series, and an EGR valve is mounted for controlling the flow rate of the EGR gas between the pre-EGR gas cooler 1 and the post-EGR gas cooler 3. According to the invention, EGR gas cooling apparatus with improved durability can be obtained, and EGR valves with low product cost and high storage efficiency can be provided.
    Type: Application
    Filed: February 2, 2005
    Publication date: September 1, 2005
    Inventor: Shoichiro Usui
  • Patent number: 6824173
    Abstract: There is provided a high-pressure metal pipe which has a connecting head capable of solving the risk of cavitation erosion in the inside of the connecting head by changing the contour shape of a pocket or notch to be formed in the inside of the connecting head during head working into a contour shape having a shallow depth and a gentle cross section. A reduced-diameter connecting head having an outside circumferential surface which is a seat surface having a truncated conical or spherical shape corresponding to a mating seat is provided at a connecting end portion of a thick-walled steel pipe having a comparatively small diameter. An annular concave groove to be formed in the inside of the connecting head during the formation thereof has a contour shape having a shallow depth and a gentle cross section, and the high-pressure metal pipe has a sleeve washer having a cylindrical portion which covers the outer circumferential surface of the reduced-diameter connecting head.
    Type: Grant
    Filed: December 6, 2000
    Date of Patent: November 30, 2004
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventor: Shoichiro Usui
  • Patent number: 6811009
    Abstract: A magnet type fan clutch apparatus is formed of an electromagnetic clutch mounted on one driving shaft, and a magnet coupling operatively connected to the electromagnetic clutch. The magnetic coupling includes a permanent magnet rotary body to which a fan is fixed, and a disc having a conductor or a hysteresis member opposed to the permanent magnet rotary body with a narrow clearance left therebetween; and formed so that the permanent magnet rotary body and disc are rotated together or relatively owing to an attraction working between the permanent magnet and conductor. The magnetic coupling is formed so as to be ON/OFF controlled by the electromagnetic clutch, and a seal structure is provided between the disc and permanent magnet rotary body.
    Type: Grant
    Filed: April 25, 2003
    Date of Patent: November 2, 2004
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Hiroshi Inoue, Kazunori Takikawa, Shoichiro Usui