Patents by Inventor Shoji Fukuoka

Shoji Fukuoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8609774
    Abstract: The present invention provides a belt excellent in mechanical properties at high temperatures. The belt of the present invention comprises a cross-linked fluororubber layer obtainable by cross-linking a fluororubber composition containing a fluororubber (A) and a carbon black (B). The cross-linked fluororubber layer has a loss modulus E? of 400 kPa or higher and 6,000 kPa or lower determined by a dynamic viscoelasticity test (measurement temperature: 160° C., tensile strain: 1%, initial force: 157 cN, frequency: 10 Hz).
    Type: Grant
    Filed: August 25, 2011
    Date of Patent: December 17, 2013
    Assignee: Daikin Industries, Ltd.
    Inventors: Junpei Terada, Daisuke Ota, Masanori Kitaichi, Yutaka Ueta, Shigeru Morita, Kazuyoshi Kawasaki, Tatsuya Morikawa, Shoji Fukuoka
  • Patent number: 8450423
    Abstract: A fluoroelastomer mixture, including: a peroxide-vulcanizable fluoroelastomer (A) containing an iodine atom; and a peroxide-vulcanizable fluoroelastomer (B) containing an iodine atom. The fluoroelastomer (A) is a copolymer (a1) consisting of 50 to 85 mol % of a vinylidene fluoride unit and 15 to 50 mol % of a perfluoro(alkyl vinyl ether) unit, or a copolymer (a2) consisting of 45 to 85 mol % of a vinylidene fluoride unit, 1 to 30 mol % of a tetrafluoroethylene unit, and 14 to 30 mol % of a perfluoro(alkyl vinyl ether) unit. Further the fluoroelastomer (B) has a fluorine content of 70.0% or more. Also disclosed is a composition for peroxide vulcanization containing the above fluoroelastomer composition (i), a polyfunctional unsaturated compound (ii) and a peroxide (iii), as well as a method for producing the fluoroelastomer mixture.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: May 28, 2013
    Assignee: Daikin Industries, Ltd.
    Inventors: Shoji Fukuoka, Keiko Washino, Shuumi Nishii, Daisuke Ota, Mitsuru Kishine
  • Patent number: 8420739
    Abstract: There is provided a fluorine-containing elastomer composition assuring easy kneading and providing a crosslinked article having improved strength. The fluorine-containing elastomer composition comprises (A) an elastomer of a vinylidene fluoride/hexafluoropropylene copolymer having a branching coefficient of 30 to 300 ppm, a Mooney viscosity (ML1+10: 121° C.) of 7 to 80 and a molecular weight distribution (Mw/Mn) of 1.5 to 4, and (B) an elastomer of a vinylidene fluoride/hexafluoropropylene copolymer having a storage modulus G? at 180° C. at 500 cpm of 500 to 900, and a mass ratio of (A)/(B) is 70/30 to 90/10.
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: April 16, 2013
    Assignee: Daikin Industries, Ltd.
    Inventors: Yosuke Nishimura, Shoji Fukuoka, Yasuko Takagahara, Masahiko Oka, Kazuyoshi Kawasaki, Mitsuru Kishine
  • Publication number: 20120095151
    Abstract: The present invention provides a complex-shaped fluororubber formed product having excellent demoldability in molding. The complex-shaped fluororubber formed product of the present invention comprises a cross-linked fluororubber layer obtainable by cross-linking a fluororubber composition containing a fluororubber (A) and a carbon black (B). The cross-linked fluororubber layer has a loss modulus E? of 400 kPa or higher and 6,000 kPa or lower determined by a dynamic viscoelasticity test (measurement temperature: 160° C., tensile strain: 1%, initial force: 157 cN, frequency: 10 Hz).
    Type: Application
    Filed: August 25, 2011
    Publication date: April 19, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Junpei TERADA, Daisuke OTA, Masanori KITAICHI, Yutaka UETA, Shigeru MORITA, Kazuyoshi KAWASAKI, Tatsuya MORIKAWA, Shoji FUKUOKA
  • Publication number: 20120095150
    Abstract: The present invention provides a fluororubber composition that has excellent heat resistance and excellent mechanical properties at high temperatures. The fluororubber composition comprises a peroxide cross-linkable fluororubber (A); a carbon black (B); a peroxide cross-linking agent (C); and a low-self-polymerizing cross-linking accelerator (D), wherein to 100 parts by mass of the fluororubber (A), the amount of the carbon black (B) is 5 to 50 parts by mass, the amount of the cross-linking agent (C) is 0.01 to 10 parts by mass, and the amount of the cross-linking accelerator (D) is 2.5 parts by mass or smaller.
    Type: Application
    Filed: August 25, 2011
    Publication date: April 19, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Daisuke OTA, Yutaka Ueta, Masanori Kitaichi, Shoji Fukuoka
  • Publication number: 20120077938
    Abstract: The present invention provides a vibration isolation rubber excellent not only in heat-aging resistance and oil resistance but also in mechanical properties at high temperatures. The vibration isolation rubber of the present invention comprises a cross-linked fluororubber layer obtainable by cross-linking a fluororubber composition containing a fluororubber (A) and a carbon black (B). The cross-linked fluororubber layer has a loss modulus E? of 400 kPa or higher and 6,000 kPa or lower determined by a dynamic viscoelasticity test (measurement temperature: 160° C., tensile strain: 1%, initial force: 157 cN, and frequency: 10 Hz).
    Type: Application
    Filed: August 25, 2011
    Publication date: March 29, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Junpei TERADA, Daisuke Ota, Masanori Kitaichi, Yutaka Ueta, Shigeru Morita, Kazuyoshi Kawasaki, Tatsuya Morikawa, Shoji Fukuoka
  • Publication number: 20120077927
    Abstract: The present invention provides a fluororubber composition that has excellent heat resistance and excellent mechanical properties at high temperatures. The fluororubber composition comprises 100 parts by mass of a peroxide cross-linkable fluororubber (A); 5 to 50 parts by mass of a carbon black (B); 0.1 to 10 parts by mass of a peroxide cross-linking agent (C); and 10 parts by mass or smaller of a bisolefin (D).
    Type: Application
    Filed: August 25, 2011
    Publication date: March 29, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Daisuke OTA, Shoji FUKUOKA
  • Publication number: 20120077925
    Abstract: To provide a sealing material which is excellent in sealability under high-temperature conditions as well as crack resistance at high temperatures and high compression. A sealing material comprising a cross-linked fluororubber layer obtainable by cross-linking a fluororubber composition containing a fluororubber (A) and a carbon black (B), the cross-linked fluororubber layer having a loss modulus E? of 600 kPa or higher and 6,000 kPa or lower determined by a dynamic viscoelasticity test under conditions of measurement temperature: 160° C., tensile strain: 1%, initial force: 157 cN, and frequency: 10 Hz.
    Type: Application
    Filed: August 25, 2011
    Publication date: March 29, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Junpei TERADA, Daisuke OTA, Masanori KITAICHI, Yutaka UETA, Shigeru MORITA, Kazuyoshi KAWASAKI, Tatsuya MORIKAWA, Shoji FUKUOKA
  • Publication number: 20120077926
    Abstract: The present invention provides a method for producing a fluororubber composition that has excellent heat resistance and excellent mechanical properties at high temperatures. The production method comprises the step of mixing a fluororubber (A) and a carbon black (B) in the presence of an organic amine compound (C1) and/or an acid acceptor (C2) to prepare a mixed product, wherein the mixed product has a highest temperature Tm of 80° C. to 220° C. while being mixed and has a highest temperature of 80° C. to 220° C. upon being discharged.
    Type: Application
    Filed: August 25, 2011
    Publication date: March 29, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Daisuke OTA, Yutaka UETA, Masanori KITAICHI, Shoji FUKUOKA
  • Publication number: 20120077924
    Abstract: To provide a fluororubber formed product having excellent heat resistance and excellent mechanical properties at high temperatures. A formed product comprising: a cross-linked fluororubber product obtained by cross-link-molding a fluororubber composition containing a fluororubber (A) and a carbon black (B), the cross-linked fluororubber product having a loss modulus E? of 400 kPa or higher and 6,000 kPa or lower determined by a dynamic viscoelasticity test under conditions of a measurement temperature of 160° C., tensile strain of 1%, initial force of 157 cN, and frequency of 10 Hz.
    Type: Application
    Filed: August 25, 2011
    Publication date: March 29, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Daisuke OTA, Junpei TERADA, Masanori KITAICHI, Yutaka UETA, Shigeru MORITA, Kazuyoshi KAWASAKI, Tatsuya MORIKAWA, Shoji FUKUOKA
  • Publication number: 20120077939
    Abstract: The present invention provides a fluororubber formed product having excellent heat resistance and excellent mechanical properties at high temperatures. The formed product comprises a cross-linked fluororubber product obtainable by cross-linking a fluororubber composition containing a fluororubber (A) and a carbon black (B), the fluororubber (A) being a vinylidene fluoride fluororubber including 48 to 88 mol % of a structural unit derived from vinylidene fluoride and 0 to 10 mol % of a structural unit derived from tetrafluoroethylene relative to the total amount 100 mol % of structural units derived from all monomer components, the cross-linked fluororubber product having a loss modulus E? of 400 kPa or higher and 6,000 kPa or lower determined by a dynamic viscoelasticity test (measurement temperature: 160° C., tensile strain: 1%, initial force: 157 cN, and frequency: 10 Hz).
    Type: Application
    Filed: August 25, 2011
    Publication date: March 29, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Daisuke OTA, Junpei TERADA, Masanori KITAICHI, Yutaka UETA, Shigeru MORITA, Kazuyoshi KAWASAKI, Tatsuya MORIKAWA, Shoji FUKUOKA
  • Publication number: 20120073696
    Abstract: The present invention provides a hose excellent in mechanical properties at high temperatures. The hose of the present invention comprises a cross-linked fluororubber layer obtainable by cross-linking a fluororubber composition containing a fluororubber (A) and a carbon black (B). The cross-linked fluororubber layer has a loss modulus E? of 400 kPa or higher and 6,000 kPa or lower determined by a dynamic viscoelasticity test (measurement temperature: 160° C., tensile strain: 1%, initial force: 157 cN, frequency: 10 Hz).
    Type: Application
    Filed: August 25, 2011
    Publication date: March 29, 2012
    Applicant: DAIKIN INDUSTRIES LTD.
    Inventors: Junpei TERADA, Daisuke OTA, Masanori KITAICHI, Yutaka UETA, Shigeru MORITA, Kazuyoshi KAWASAKI, Tatsuya MORIKAWA, Satoshi KAWAI, Shoji FUKUOKA
  • Publication number: 20120067706
    Abstract: The present invention provides a belt excellent in mechanical properties at high temperatures. The belt of the present invention comprises a cross-linked fluororubber layer obtainable by cross-linking a fluororubber composition containing a fluororubber (A) and a carbon black (B). The cross-linked fluororubber layer has a loss modulus E? of 400 kPa or higher and 6,000 kPa or lower determined by a dynamic viscoelasticity test (measurement temperature: 160° C., tensile strain: 1%, initial force: 157 cN, frequency: 10 Hz).
    Type: Application
    Filed: August 25, 2011
    Publication date: March 22, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Junpei TERADA, Daisuke OTA, Masanori KITAICHI, Yutaka UETA, Shigeru MORITA, Kazuyoshi KAWASAKI, Tatsuya MORIKAWA, Shoji FUKUOKA
  • Publication number: 20120029152
    Abstract: A fluoroelastomer mixture, including: a peroxide-vulcanizable fluoroelastomer (A) containing an iodine atom; and a peroxide-vulcanizable fluoroelastomer (B) containing an iodine atom. The fluoroelastomer (A) is a copolymer (a1) consisting of 50 to 85 mol % of a vinylidene fluoride unit and 15 to 50 mol % of a perfluoro(alkyl vinyl ether) unit, or a copolymer (a2) consisting of 45 to 85 mol % of a vinylidene fluoride unit, 1 to 30 mol % of a tetrafluoroethylene unit, and 14 to 30 mol % of a perfluoro(alkyl vinyl ether) unit. Further the fluoroelastomer (B) has a fluorine content of 70.0% or more. Also disclosed is a composition for peroxide vulcanization containing the above fluoroelastomer composition (i), a polyfunctional unsaturated compound (ii) and a peroxide (iii), as well as a method for producing the fluoroelastomer mixture.
    Type: Application
    Filed: March 30, 2010
    Publication date: February 2, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Shoji Fukuoka, Keiko Washino, Shuumi Nishii, Daisuke Ota, Mitsuru Kishine
  • Publication number: 20110151164
    Abstract: A curable composition comprising (A) a vinylidene fluoride elastomer which is a copolymer of vinylidene fluoride (a1), at least one kind of perfluoroolefin (a2) selected from the group consisting of tetrafluoroethylene, hexafluoropropylene and perfluoro(alkyl vinyl ether) and a cyano group-containing monomer (a3) (a proportion of the vinylidene fluoride exceeds 20% by mole), (B) a specific curing agent and (C) a compound generating ammonia at 40° to 330° C. The present invention can provide a curable composition of a vinylidene fluoride elastomer assuring improved crosslinking speed, and a molded article obtained from the curable composition. Physical properties under normal conditions are improved by the presence of a solvent having affinity for the compound generating ammonia.
    Type: Application
    Filed: September 18, 2009
    Publication date: June 23, 2011
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Keiko Washino, Shoji Fukuoka, Daisuke Ota, Mitsuru Kishine
  • Publication number: 20110112265
    Abstract: A curable composition comprising (A) a vinylidene fluoride type elastomer which is a copolymer of vinylidene fluoride (a1), at least one perfluoroolefin (a2) selected from the group consisting of tetrafluoroethylene, hexafluoropropylene and perfluoro(alkyl vinyl ether) and a cyano group-containing monomer (a3) (the proportion of vinylidene fluoride exceeds 20% by mole), and (B) a compound generating ammonia at 40° to 330° C. alone as a curing agent. The present invention can provide a curable composition of a vinylidene fluoride type elastomer assuring improved crosslinking speed and making it possible to use a cheap curing agent, and a molded article obtained from the curable composition. Physical properties under normal conditions can also be improved by the presence of the solvent having affinity for the compound generating ammonia.
    Type: Application
    Filed: June 29, 2009
    Publication date: May 12, 2011
    Applicant: DAIKIN INDUSTRIES LTD.
    Inventors: Keiko Washino, Shoji Fukuoka, Daisuke Ota, Mitsuru Kishine
  • Publication number: 20110021690
    Abstract: There is provided a fluorine-containing elastomer composition assuring easy kneading and providing a crosslinked article having improved strength. The fluorine-containing elastomer composition comprises (A) an elastomer of a vinylidene fluoride/hexafluoropropylene copolymer having a branching coefficient of 30 to 300 ppm, a Mooney viscosity (ML1+10: 121° C.) of 7 to 80 and a molecular weight distribution (Mw/Mn) of 1.5 to 4, and (B) an elastomer of a vinylidene fluoride/hexafluoropropylene copolymer having a storage modulus G? at 180° C. at 500 cpm of 500 to 900, and a mass ratio of (A)/(B) is 70/30 to 90/10.
    Type: Application
    Filed: March 17, 2009
    Publication date: January 27, 2011
    Inventors: Yosuke Nishimura, Shoji Fukuoka, Yasuko Takagahara, Masahiko Oka, Kazuyoshi Kawasaki, Mitsuru Kishine