Patents by Inventor Shoji Kasai

Shoji Kasai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11673174
    Abstract: A bridle device and a method for producing a steel strip in which snaking of a steel strip that occurs during production of a high-silicon steel strip is suppressed. The bridle device includes a pair of upper and lower rotatable endless belts or a pair of upper and lower rotatable caterpillars configured to pinch a steel strip. The bridle device is movable or swingable in a steel strip width direction by using a steering mechanism. The bridle device further includes a rolling reduction mechanism configured to perform rolling reduction on a pinched portion of the steel strip by using the pair of upper and lower endless belts or the pair of upper and lower caterpillars. The steering mechanism moves or swings the bridle device in the steel strip width direction, and the rolling reduction mechanism performs rolling reduction on one of end portions in the steel strip width direction.
    Type: Grant
    Filed: October 16, 2019
    Date of Patent: June 13, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Takashi Doi, Shoji Kasai, Teruhiko Tobe
  • Patent number: 11401575
    Abstract: A sealing device is installed in heating treatment equipment through which a steel strip passes, the device including a rotary damper which is placed above the steel strip so as to be in contact with the steel strip, and a roll which is placed below the steel strip so that the roll opposes the rotary damper to form a pair consisting of the rotary damper and the roll opposing each other, the steel strip passing through a gap, which is formed between the rotary damper and the roll opposing each other, in which two pairs each of which is the pair consisting of the rotary damper and the roll opposing each other are arranged in tandem in a moving direction of the steel strip in the heating treatment equipment, and an inert gas is fed into a space defined by the two pairs arranged in tandem.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: August 2, 2022
    Assignee: JFE Steel Corporation
    Inventors: Takashi Doi, Shoji Kasai, Teruhiko Tobe, Takumi Koyama
  • Publication number: 20220001429
    Abstract: A bridle device and a method for producing a steel strip in which snaking of a steel strip that occurs during production of a high-silicon steel strip is suppressed. The bridle device includes a pair of upper and lower rotatable endless belts or a pair of upper and lower rotatable caterpillars configured to pinch a steel strip. The bridle device is movable or swingable in a steel strip width direction by using a steering mechanism. The bridle device further includes a rolling reduction mechanism configured to perform rolling reduction on a pinched portion of the steel strip by using the pair of upper and lower endless belts or the pair of upper and lower caterpillars. The steering mechanism moves or swings the bridle device in the steel strip width direction, and the rolling reduction mechanism performs rolling reduction on one of end portions in the steel strip width direction.
    Type: Application
    Filed: October 16, 2019
    Publication date: January 6, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Takashi DOI, Shoji KASAI, Teruhiko TOBE
  • Patent number: 10883163
    Abstract: A high-silicon steel strip is manufactured. A basic configuration includes partition plates arranged in the longitudinal direction of a furnace to extend from a position in the vicinity of respective gas nozzles to be in parallel to the pass line of the steel strip, and obstacles arranged to face partition-plate rear edges in the longitudinal direction of the furnace to obstruct the flow of the gas along the steel strip so that siliconizing spaces surrounded by the steel strip, the partition plates, and the obstacles are formed; and gaps between the partition-plate rear edges and the obstacles and so forth which form exhaust passages through which gas is discharged from the siliconizing spaces to other spaces inside the furnace so that treatment gas which has been sprayed from the gas nozzles onto a surface of the steel strip to flow through the siliconizing spaces is discharged through the exhaust passages.
    Type: Grant
    Filed: September 1, 2016
    Date of Patent: January 5, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Shoji Kasai, Takashi Doi, Masatoshi Nishide
  • Publication number: 20200040425
    Abstract: A sealing device is installed in heating treatment equipment through which a steel strip passes, the device including a rotary damper which is placed above the steel strip so as to be in contact with the steel strip, and a roll which is placed below the steel strip so that the roll opposes the rotary damper to form a pair consisting of the rotary damper and the roll opposing each other, the steel strip passing through a gap, which is formed between the rotary damper and the roll opposing each other, in which two pairs each of which is the pair consisting of the rotary damper and the roll opposing each other are arranged in tandem in a moving direction of the steel strip in the heating treatment equipment, and an inert gas is fed into a space defined by the two pairs arranged in tandem.
    Type: Application
    Filed: March 29, 2018
    Publication date: February 6, 2020
    Inventors: Takashi Doi, Shoji Kasai, Teruhiko Tobe, Takumi Koyama
  • Publication number: 20180245196
    Abstract: A high-silicon steel strip is manufactured. A basic configuration includes partition plates arranged in the longitudinal direction of a furnace to extend from a position in the vicinity of respective gas nozzles to be in parallel to the pass line of the steel strip, and obstacles arranged to face partition-plate rear edges in the longitudinal direction of the furnace to obstruct the flow of the gas along the steel strip so that siliconizing spaces surrounded by the steel strip, the partition plates, and the obstacles are formed; and gaps between the partition-plate rear edges and the obstacles and so forth which form exhaust passages through which gas is discharged from the siliconizing spaces to other spaces inside the furnace so that treatment gas which has been sprayed from the gas nozzles onto a surface of the steel strip to flow through the siliconizing spaces is discharged through the exhaust passages.
    Type: Application
    Filed: September 1, 2016
    Publication date: August 30, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Shoji Kasai, Takashi Doi, Masatoshi Nishide
  • Publication number: 20170314108
    Abstract: A method of manufacturing a high strength steel sheet includes subjecting a steel having a chemical composition including C: 0.08% to 0.20%, Si: 0.3% or less, Mn: 0.1% to 3.0%, P: 0.10% or less, S: 0.030% or less, Al: 0.10% or less, N: 0.010% or less, V: 0.20% to 0.80%, and the remainder composed of Fe and incidental impurities on a percent by mass basis to a hot rolling process composed of heating, rough rolling, finish rolling, cooling, and coiling into the shape of a coil at a predetermined coiling temperature, wherein the heating is performed at a temperature of 1,100° C. or higher for 10 min or more, the rough rolling is performed at a finish rough rolling temperature of 1,000° C. or higher, the finish rolling is performed at a finishing temperature of 850° C. or higher, in which a reduction ratio in a temperature range of 1,000° C. or lower is 96% or less, a reduction ratio in a temperature range of 950° C.
    Type: Application
    Filed: July 14, 2017
    Publication date: November 2, 2017
    Inventors: Taro Kizu, Yoshimasa Funakawa, Hidekazu Ookubo, Tokunori Kanemura, Masato Shigemi, Shoji Kasai, Shinji Yamazaki, Yusuke Yasufuku
  • Patent number: 9738960
    Abstract: The high strength steel sheet has a chemical composition including 0.08% to 0.20% of C, 0.3% or less of Si, 0.1% to 3.0% of Mn, 0.10% or less of P, 0.030% or less of S, 0.10% or less of Al, 0.010% or less of N, 0.20% to 0.80% of V, and the remainder composed of Fe and incidental impurities on a percent by mass basis, and a microstructure which includes 95% or more of ferrite phase on an area percentage basis, in which fine precipitates are dispersed having a distribution in such a way that the number density of precipitates having a particle size of less than 10 nm is 1.0×105/?m3 or more and the standard deviation of natural logarithm values of precipitate particle sizes with respect to precipitates having a particle size of less than 10 nm is 1.5 or less.
    Type: Grant
    Filed: April 18, 2013
    Date of Patent: August 22, 2017
    Assignee: JFE Steel Corporation
    Inventors: Taro Kizu, Yoshimasa Funakawa, Hidekazu Ookubo, Tokunori Kanemura, Masato Shigemi, Shoji Kasai, Shinji Yamazaki, Yusuke Yasufuku
  • Publication number: 20150056468
    Abstract: The high strength steel sheet has a chemical composition including 0.08% to 0.20% of C, 0.3% or less of Si, 0.1% to 3.0% of Mn, 0.10% or less of P, 0.030% or less of S, 0.10% or less of Al, 0.010% or less of N, 0.20% to 0.80% of V, and the remainder composed of Fe and incidental impurities on a percent by mass basis, and a microstructure which includes 95% or more of ferrite phase on an area percentage basis, in which fine precipitates are dispersed having a distribution in such a way that the number density of precipitates having a particle size of less than 10 nm is 1.0×105/?m3 or more and the standard deviation of natural logarithm values of precipitate particle sizes with respect to precipitates having a particle size of less than 10 nm is 1.5 or less.
    Type: Application
    Filed: April 18, 2013
    Publication date: February 26, 2015
    Inventors: Taro Kizu, Yoshimasa Funakawa, Hidekazu Ookubo, Tokunori Kanemura, Masato Shigemi, Shoji Kasai, Shinji Yamazaki, Yusuke Yasufuku
  • Patent number: 6527876
    Abstract: A silicon steel sheet having low iron loss of high frequency has a surface layer of the steel sheet which has Si concentration higher than Si concentration of a center portion of the steel sheet. Si concentration of sheet thickness center is 3.4 wt. % or more and Si concentration of the surface layer of the steel sheet is 5 wt. % or more. Si concentration in a surface layer portion is 5 to 8 wt. %. The production method comprises siliconizing treatment and diffusing treatment. Velocity of siliconizing and diffusing are controlled, and Si concentration distribution in the sheet thickness direction of the steel sheet is controlled.
    Type: Grant
    Filed: January 24, 2000
    Date of Patent: March 4, 2003
    Assignee: NKK Corporation
    Inventors: Misao Namikawa, Yoshikazu Takada, Shoji Kasai, Hironori Ninomiya, Tsunehiro Yamaji, Tatsuhiko Hiratani
  • Publication number: 20020134466
    Abstract: A silicon steel sheet having low iron loss of high frequency has a surface layer of the steel sheet which has Si concentration higher than Si concentration of a center portion of the steel sheet. Si concentration of sheet thickness center is 3.4 wt. % or more and Si concentration of the surface layer of the steel sheet is 5 wt. % or more. Si concentration in a surface layer portion is 5 to 8 wt. %. The production method comprises siliconizing treatment and diffusing treatment. Velocity of siliconizing and diffusing are controlled, and Si concentration distribution in the sheet thickness direction of the steel sheet is controlled.
    Type: Application
    Filed: January 24, 2000
    Publication date: September 26, 2002
    Inventors: MISAO NAMIKAWA, YOSHIKAZU TAKADA, SHOJI KASAI, HIRONORI NINOMIYA, TSUNEHIRO YAMAJI, TATSUHIKO HIRATANI
  • Patent number: 6241829
    Abstract: A silicon steel sheet contains 0.01 wt. % or less C, 4 to 10 wt. % Si, 0.5 wt. % or less Mn, 0.01 wt. % or less P, 0.01 wt. % or less S, 0.2 wt. % or less sol. Al, 0.01 wt. % or less N, 0.02 wt. % or less O and the balance being Fe. The silicon steel sheet has grain boundaries and carbides which are precipitated on the grain boundaries. The carbides have an area of 20% or less to an area of the grain boundaries. The steel sheet is cooled at a cooling speed of 5° C./sec. or more in a temperature range of from 300 to 700° C.
    Type: Grant
    Filed: December 9, 1999
    Date of Patent: June 5, 2001
    Assignee: NKK Corporation
    Inventors: Koichiro Fujita, Yasushi Tanaka, Hironori Ninomiya, Tatsuhiko Hiratani, Shoji Kasai
  • Patent number: 6045627
    Abstract: A silicon steel sheet contains 0.01 wt. % or less C, 4 to 10 wt. % Si, 0.5 wt. % or less Mn, 0.01 wt. % or less P, 0.01 wt. % or less S, 0.2 wt. % or less sol. Al, 0.01 wt. % or less N, 0.02 wt. % or less O and the balance being Fe. The silicon steel sheet has grain boundaries and carbides which are precipitated on the grain boundaries. The carbides have an area of 20% or less to an area of the grain boundaries. The steel sheet is cooled at a cooling speed of 5.degree. C./sec. or more in a temperature range of from 300 to 700.degree. C.
    Type: Grant
    Filed: June 4, 1998
    Date of Patent: April 4, 2000
    Assignee: NKK Corporation
    Inventors: Koichiro Fujita, Yasushi Tanaka, Hironori Ninomiya, Tatsuhiko Hiratani, Shoji Kasai
  • Patent number: 5993568
    Abstract: A soft magnetic alloy sheet has low residual magnetic flux density. The alloy sheet comprises a base element and an alloying element having a concentration gradient in a thickness direction of the alloy sheet. The alloying element is selected from Si, Al, Ni, Co and Fe.
    Type: Grant
    Filed: March 25, 1998
    Date of Patent: November 30, 1999
    Assignee: NKK Corporation
    Inventors: Yoshikazu Takada, Hironori Ninomiya, Misao Namikawa, Koichiro Fujita, Shoji Kasai, Tatsuhiko Hiratani
  • Patent number: 5902419
    Abstract: A silicon steel sheet contains 0.01 wt. % or less C, 4 to 10 wt. % Si, 0.5 wt. % or less Mn, 0.01 wt. % or less P, 0.01 wt. % or less S, 0.2 wt. % or less sol. Al, 0.01 wt. % or less N, 0.02 wt. % or less 0 and the balance being Fe. The silicon steel sheet has grain boundaries and carbides which are precipitated on the grain boundaries. The carbides have an area of 20% or less to an area of the grain boundaries. The steel sheet is cooled at a cooling speed of 5.degree. C./sec. or more in a temperature range of from 300 to 700.degree. C.
    Type: Grant
    Filed: September 23, 1996
    Date of Patent: May 11, 1999
    Assignee: NKK Corporation
    Inventors: Koichiro Fujita, Yasushi Tanaka, Hironori Ninomiya, Tatsuhiko Hiratani, Shoji Kasai
  • Patent number: 4564213
    Abstract: A vehicle suspension mechanism including a carrier for carrying a rear wheel rotatably about an axis of rotation, a strut assembly having an upper end connected with a vehicle body and a lower end connected with the carrier, a swingable arm pivotably connected through resilient rubber bushes with the vehicle body at a longitudinally spaced first forward point and a first rearward point and with the carrier at a longitudinally spaced second forward point and a second rearward point. The aforementioned points are arranged so that the distance between the line connecting the first forward and first rearward points and the line connecting the second forward and second rearward points increases toward the rearward direction, whereby a toe-in movement is produced when the arm is upwardly swung.
    Type: Grant
    Filed: February 22, 1985
    Date of Patent: January 14, 1986
    Assignee: Mazda Motor Corporation
    Inventors: Jiro Maebayashi, Shoji Kasai
  • Patent number: 4478430
    Abstract: A vehicle suspension mechanism including a carrier for carrying a rear wheel rotatably about an axis of rotation, a strut assembly having an upper end connected with a vehicle body and a lower end connected with the carrier, a swingable arm pivotably connected through resilient rubber bushes with the vehicle body at a longitudinally spaced first forward point and a first rearward point and with the carrier at a longitudinally spaced second forward point and a second rearward point, the first rearward point being at a higher level than a plane defined by the remaining three points so that a toe-in movement is produced when the arm is upwardly swung.
    Type: Grant
    Filed: October 26, 1982
    Date of Patent: October 23, 1984
    Assignee: Toyo Kogyo Co., Ltd.
    Inventors: Jiro Maebayashi, Shoji Kasai
  • Patent number: D594199
    Type: Grant
    Filed: December 19, 2007
    Date of Patent: June 16, 2009
    Assignee: Toho Lamac Co., Ltd.
    Inventor: Shoji Kasai