Patents by Inventor Shoji Shirouchi

Shoji Shirouchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6605130
    Abstract: Pellets incorporated with a carbonaceous material of the present invention contain a carbonaceous material and iron ore mainly composed of iron oxide. The maximum fluidity of the carbonaceous material in softening and melting, and the ratio of iron oxide particles of 10 &mgr;m or smaller in the iron ore are within the range above a line which connects in turn points A, B and C shown in FIG. 1, including the line. This permits the production of pellets incorporated with a carbonaceous material having excellent thermal conductivity and high strength. Reduction of the pellets incorporated with a carbonaceous material produces reduced iron having high strength after reduction and a low fines ratio with improved productivity.
    Type: Grant
    Filed: November 15, 2001
    Date of Patent: August 12, 2003
    Assignee: Kobe Steel, Ltd.
    Inventors: Yoshimichi Takenaka, Shoji Shirouchi, Masakata Shimizu, Kazuya Miyagawa
  • Publication number: 20020046628
    Abstract: Pellets incorporated with a carbonaceous material of the present invention contain a carbonaceous material and iron ore mainly composed of iron oxide. The maximum fluidity of the carbonaceous material in softening and melting, and the ratio of iron oxide particles of 10 &mgr;m or smaller in the iron ore are within the range above a line which connects in turn points A, B and C shown in FIG. 1, including the line. This permits the production of pellets incorporated with a carbonaceous material having excellent thermal conductivity and high strength. Reduction of the pellets incorporated with a carbonaceous material produces reduced iron having high strength after reduction and a low fines ratio with improved productivity.
    Type: Application
    Filed: November 15, 2001
    Publication date: April 25, 2002
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Yoshimichi Takenaka, Shoji Shirouchi, Masakata Shimizu, Kazuya Miyagawa
  • Patent number: 6334883
    Abstract: Pellets incorporated with a carbonaceous material of the present invention contain a carbonaceous material and iron ore mainly composed of iron oxide. The maximum fluidity of the carbonaceous material in softening and melting, and the ratio of iron oxide particles of 10 &mgr;m or smaller in the iron ore are within the range above a line which connects in turn points A, B and C shown in FIG. 1, including the line. This permits the production of pellets incorporated with a carbonaceous material having excellent thermal conductivity and high strength. Reduction of the pellets incorporated with a carbonaceous material produces reduced iron having high strength after reduction and a low fines ratio with improved productivity.
    Type: Grant
    Filed: November 22, 1999
    Date of Patent: January 1, 2002
    Assignee: Kobe Steel, Ltd.
    Inventors: Yoshimichi Takenaka, Shoji Shirouchi, Masakata Shimizu, Kazuya Miyagawa
  • Patent number: 6302938
    Abstract: A carbonaceous material is controlled such that the amount of carbon is from 7 to 60 mass % based on the total amount of iron and Zn in a starting mixture comprising one or more of ducts containing iron oxide and Zn oxide and a binder in an amount to bond the dusts, and water is added to prepare green pellets incorporated with the carbonaceous material. Then, dry pellets prepared by drying the thus prepared green pellets into a reduction furnace, the dry pellets are heated by heat transfer, mainly, radiation such that a temperature elevation rate is from 3 to 13° C./sec within a temperature range from 150 to 900° C. of the pellets, thereby reducing Zn oxide and evaporating Zn, as well as reducing iron oxide to produce reduced iron pellets.
    Type: Grant
    Filed: July 10, 2000
    Date of Patent: October 16, 2001
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Tsunao Kamijo, Kazuya Miyagawa, Yoshimichi Takenaka, Masakata Shimizu, Shoji Shirouchi, Haruhisa Iwakiri
  • Patent number: 6258149
    Abstract: A method of producing reduced iron agglomerates capable of preventing oxidation in the surface layer of the agglomerates and obtaining reduced iron agglomerates having a high degree of metallization, by blowing a methane or methane-containing gas to the reduced iron oxide agglomerates incorporated with carbonaceous material at a surface temperature of 1150° C. or higher during movement in a moving hearth heating type furnace at the end of reduction as the final stage of the stagnation period of the agglomerates in the heating furnace.
    Type: Grant
    Filed: March 23, 1999
    Date of Patent: July 10, 2001
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Takeshi Sugiyama, Hidetoshi Tanaka, Takao Harada, Sumito Hashimoto, Yoshimichi Takenaka, Shoji Shirouchi
  • Patent number: 6152983
    Abstract: A carbonaceous material is controlled such that the amount of carbon is from 7 to 60 mass % based on the total amount of iron and Zn in a starting mixture comprising one or more of ducts containing iron oxide and Zn oxide and a binder in an amount to bond the dusts, and water is added to prepare green pellets incorporated with the carbonaceous material. Then, dry pellets prepared by drying the thus prepared green pellets into a reduction furnace, the dry pellets are heated by heat transfer, mainly, radiation such that a temperature elevation rate is from 3 to 13.degree. C./sec within a temperature range from 150 to 900.degree. C. of the pellets, thereby reducing Zn oxide and evaporating Zn, as well as reducing iron oxide to produce reduced iron pellets.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: November 28, 2000
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Tsunao Kamijo, Kazuya Miyagawa, Yoshimichi Takenaka, Masakata Shimizu, Shoji Shirouchi, Haruhisa Iwakiri
  • Patent number: 6129777
    Abstract: Iron oxide agglomerates incorporated with the carbonaceous material having a particle size within a range of about 10 to 30 nm are prepared upon production of reduced iron agglomerates. Then, the iron oxides agglomerates incorporated with the carbonaceous material were laid thinly at a laying density of less than 1.4 kg/m.sup.2 /mm or lower on a hearth of a moving hearth furnace. Subsequently, the iron oxide agglomerates are heated rapidly such that the surface temperature of the iron oxide agglomerates reaches 1200.degree. C. or higher within one-third of the retention period of time of the iron oxide agglomerates in the moving hearth furnace. Then, the iron oxide agglomerates are reduced till the metallization ratio thereof reaches 85% or higher to form reduced iron agglomerates and then the reduced iron agglomerates are discharged out of the moving hearth furnace. With the procedures, reduced iron agglomerates of a high average quality can be obtained at a high productivity.
    Type: Grant
    Filed: March 24, 1999
    Date of Patent: October 10, 2000
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Kojiro Fuji, Hidetoshi Tanaka, Takao Harada, Takeshi Sugiyama, Yoshimichi Takenaka, Kazuya Miyagawa, Shoji Shirouchi, Haruhisa Iwakiri, Makoto Nishimura, Takao Umeki, Sumito Hashimoto, Teruhisa Uehara
  • Patent number: 5498399
    Abstract: Disclosed herein are an inexpensive catalyst for removing nitrogen oxides effectively from an exhaust gas by either catalytic reduction or catalytic decomposition, and a process for removing nitrogen oxides from an exhaust gas by the aid of said catalyst. The invention will eliminate the disadvantages--high material cost and complex process for catalyst preparation--involved in the conventional technology. The catalyst contains as the major constituent a multiple oxide of the CaO--Fe.sub.x O type containing 5-50 wt % CaO, said catalyst reducing or decomposing nitrogen oxides. The process is designed for denitration of nitrogen oxides by the aid of said catalyst.
    Type: Grant
    Filed: August 1, 1994
    Date of Patent: March 12, 1996
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Shoji Shirouchi, Takeshi Sugiyama, Kouichi Morioka
  • Patent number: 5366950
    Abstract: Disclosed herein are an inexpensive catalyst for removing nitrogen oxides effectively from an exhaust gas by either catalytic reduction or catalytic decomposition, and a process for removing nitrogen oxides from an exhaust gas by the aid of said catalyst. The invention will eliminate the disadvantages--high material cost and complex process for catalyst preparation--involved in the conventional technology. The catalyst contains as the major constituent a multiple oxide of the CaO-Fe.sub.x O type containing 5-50 wt % CaO, said catalyst reducing or decomposing nitrogen oxides. The process is designed for denitration of nitrogen oxides by the aid of said catalyst.
    Type: Grant
    Filed: July 6, 1993
    Date of Patent: November 22, 1994
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Shoji Shirouchi, Takeshi Sugiyama, Kouichi Morioka
  • Patent number: 5127940
    Abstract: Disclosed herein is a self-fluxing pellet to be charged into blast furnace, the pellets containing open pores of diameters larger than 5 .mu.m in an amount greater than 0.045 cm.sup.3 /g. Calcium.ferrite structures with a thickness of 100 .mu.m or greater exist around pores of diameters larger than 5 .mu.m including the open pores. The self-fluxing pellets as a whole has a CaO/SiO.sub.2 value higher than 0.8. For forming the self-fluxing pellets, at least one of coarse dolomite and limestone having a particle size of 44 .mu.m-1 mm is added as a pellet material to powdery iron ore. The green pellet formed from the resulting powdery mixture are sintered at a temperature of 1220.degree. C.-1300.degree. C. to have a CaO/SiO.sub.2 value higher than 0.8 after sintering.
    Type: Grant
    Filed: April 1, 1991
    Date of Patent: July 7, 1992
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Takeshi Sugiyama, Shoji Shirouchi, Kunihiko Tokutake, Mitutoshi Isobe
  • Patent number: 4372779
    Abstract: Iron ore pellets containing coarse ore particles, having a particle size distribution consisting of 25-40 wt % of coarse ore having a particle size greater than 0.1 mm, less than 21 wt % of medium ore having a particle size of 0.1-0.04 mm, and more than 39 wt % of fine ore having a particle size smaller than 0.04 mm.
    Type: Grant
    Filed: October 7, 1980
    Date of Patent: February 8, 1983
    Assignee: Kobe Steel, Ltd.
    Inventors: Takeshi Sugiyama, Shoji Shirouchi, Osamu Tsuchiya, Mamoru Onoda, Atsuko Yamashita, Isao Fujita, Nobuyuki Imanishi
  • Patent number: 4367091
    Abstract: Fired iron-ore pellets are prepared which have at least two precipitated slag phases of different chemical compositions which appear among the iron-oxide grains of the pellets. The pellets each contain not less than 4% by weight of CaO+SiO.sub.2 so that the resulting pellets have the characteristic of forming large cracks which are formed in the course of reduction of the pellets. The cracks which form cause each pellet to split into several pieces. The fired iron-ore pellets exhibit excellent reducibility.
    Type: Grant
    Filed: August 29, 1978
    Date of Patent: January 4, 1983
    Assignee: Kobe Steel, Ltd.
    Inventors: Isao Fujita, Mamoru Onoda, Takeshi Sugiyama, Shoji Shirouchi
  • Patent number: 4356027
    Abstract: Iron ore pellets having superior reduction and load softening properties in blast furnace operations. The pellets are prepared from a raw material to which is added an amount of magnesia or a MgO feeding source such as that the ratio of MgO to the SiO.sub.2 content of the raw material is at least about 0.5 and the CaO content in the raw material is adjusted so that the ratio CaO/SiO.sub.2 is less than about 0.05.
    Type: Grant
    Filed: August 29, 1980
    Date of Patent: October 26, 1982
    Assignee: Kobe Steel, Limited
    Inventors: Takeshi Sugiyama, Shoji Shirouchi, Mamoru Onoda, Fumikazu Kawaguchi, Isao Fujita