Patents by Inventor Shota IMADA

Shota IMADA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11714062
    Abstract: A gas sensor element for detecting a specific gas component in a measured gas, comprising: an element body in the form of a long plate having a gas detection part at an end thereof on a distal end face side in a longitudinal direction; and a porous protective layer covering an outer periphery of the end on said end face side of the element body, wherein in a cross section including two adjacent ones of the end face and side faces connected to the end face, an outer surface of the protective layer facing an element corner where the two faces meet has a shape with a corner part, and a ratio of an assumed diameter of a water droplet contained in the measured gas in a use environment to an effective length of the corner part in the cross section is equal to or larger than 1.5.
    Type: Grant
    Filed: February 10, 2020
    Date of Patent: August 1, 2023
    Assignee: DENSO CORPORATION
    Inventors: Tomotaka Mouri, Shota Imada, Toru Takeuchi
  • Patent number: 11604160
    Abstract: A gas sensor includes a sensor element, and the sensor element includes a bottomed tubular solid electrolyte, a detection electrode provided on an outer surface of the solid electrolyte, a reference electrode provided on an inner surface of the solid electrolyte. The detection electrode of the sensor element includes a detection electrode section provided at a position on a tip side of an axial direction, an attachment electrode section provided at a position on a base end side of the axial direction, and a lead electrode section provided at a position where the detection electrode section is connected to the attachment electrode section. An insulating layer is provided between a tube of the solid electrolyte and each of the attachment electrode section and the lead electrode section.
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: March 14, 2023
    Assignee: DENSO CORPORATION
    Inventors: Makoto Nakae, Shota Imada
  • Patent number: 11555463
    Abstract: A gas sensor element comprising a long plate-like element body and a porous protective layer protecting a surface of the element body, wherein the element body has a gas detection part at an end thereof on one end face side in a longitudinal direction, and the protective layer includes an end face part covering the one end face in laminate, side face parts covering side faces connected to the one end face in laminate, and corner parts where two adjacent ones of the end face part and the side face parts meet. An outer surface of one or more of the end face part and the side face parts has a concave shape that is smoothly continuous with the corner parts and configured such that a layer thickness increases toward the corner parts.
    Type: Grant
    Filed: February 10, 2020
    Date of Patent: January 17, 2023
    Assignee: DENSO CORPORATION
    Inventors: Shota Imada, Tomotaka Mouri, Toru Takeuchi
  • Publication number: 20220113276
    Abstract: The sensor element of a gas sensor includes an element body, a surface protective layer provided at the outermost surface position of a tip portion of the element body, in the longitudinal direction of the element body, and an internal protective layer provided between the surface protective layer and the element body. The internal protective layer has a lower thermal conductivity and a higher average porosity than the surface protective layer, and is disposed between the surface protective layer and the element body. In the internal protective layer, a first protective layer portion of the internal protective layer is located on a side that faces the heater, and at least the base position is positioned closer in the longitudinal direction to the tip end of the element body than is the maximum temperature position on the element body.
    Type: Application
    Filed: December 21, 2021
    Publication date: April 14, 2022
    Inventors: Shota IMADA, Satoshi SUZUKI, Takumi USHIKUBO
  • Publication number: 20210270200
    Abstract: A gas sensor includes a sensor element body having a porous layer provided on an outer surface, and a power supply device which supplies power to a heater element that is in the sensor element body. The amount of power being applied to the heater element by the power supply device when gas detection is being performed by the gas sensor in a steady state is designated as P [W], the volume of the length range of a heating region of the heater element provided in the sensor element body as V [mm3], and the applied power density as X [W/mm3], where X is a value expressed by P/V. In that case, the following relationship is satisfied between the applied power density X and the average thickness Y [?m] of the porous layer: Y?509.32?2884.89X+5014.
    Type: Application
    Filed: April 28, 2020
    Publication date: September 2, 2021
    Inventors: Toru TAKEUCHI, Tomotaka MORI, Shota IMADA, Yoshiharu MIYAKE, Hiroki NISHIJIMA, Haruki KONDO, Yasushi HIRATA
  • Publication number: 20200256270
    Abstract: A gas sensor includes a sensor element body having a porous layer provided on an outer surface, and a power supply device which supplies power to a heater element that is in the sensor element body. The amount of power being applied to the heater element by the power supply device when gas detection is being performed by the gas sensor in a steady state is designated as P [W], the volume of the length range of a heating region of the heater element provided in the sensor element body as V [mm3], and the applied power density as X [W/mm3], where X is a value expressed by P/V. In that case, the following relationship is satisfied between the applied power density X and the average thickness Y [?m] of the porous layer: Y?509.32?2884.89X+5014.
    Type: Application
    Filed: April 28, 2020
    Publication date: August 13, 2020
    Inventors: Toru TAKEUCHI, Tomotaka MORI, Shota IMADA, Yoshiharu MIYAKE, Hiroki NISHIJIMA, Haruki KONDO, Yasushi HIRATA
  • Publication number: 20200182182
    Abstract: A gas sensor element comprising a long plate-like element body and a porous protective layer protecting a surface of the element body, wherein the element body has a gas detection part at an end thereof on one end face side in a longitudinal direction, and the protective layer includes an end face part covering the one end face in laminate, side face parts covering side faces connected to the one end face in laminate, and corner parts where two adjacent ones of the end face part and the side face parts meet. An outer surface of one or more of the end face part and the side face parts has a concave shape that is smoothly continuous with the corner parts and configured such that a layer thickness increases toward the corner parts.
    Type: Application
    Filed: February 10, 2020
    Publication date: June 11, 2020
    Inventors: Shota IMADA, Tomotaka MOURI, Toru TAKEUCHI
  • Publication number: 20200173957
    Abstract: A gas sensor element for detecting a specific gas component in a measured gas, comprising: an element body in the form of a long plate having a gas detection part at an end thereof on a distal end face side in a longitudinal direction; and a porous protective layer covering an outer periphery of the end on said end face side of the element body, wherein in a cross section including two adjacent ones of the end face and side faces connected to the end face, an outer surface of the protective layer facing an element corner where the two faces meet has a shape with a corner part, and a ratio of an assumed diameter of a water droplet contained in the measured gas in a use environment to an effective length of the corner part in the cross section is equal to or larger than 1.5.
    Type: Application
    Filed: February 10, 2020
    Publication date: June 4, 2020
    Inventors: Tomotaka MOURI, Shota IMADA, Toru TAKEUCHI
  • Publication number: 20200049653
    Abstract: A gas sensor includes a sensor element, and the sensor element includes a bottomed tubular solid electrolyte, a detection electrode provided on an outer surface of the solid electrolyte, a reference electrode provided on an inner surface of the solid electrolyte. The detection electrode of the sensor element includes a detection electrode section provided at a position on a tip side of an axial direction, an attachment electrode section provided at a position on a base end side of the axial direction, and a lead electrode section provided at a position where the detection electrode section is connected to the attachment electrode section. An insulating layer is provided between a tube of the solid electrolyte and each of the attachment electrode section and the lead electrode section.
    Type: Application
    Filed: October 18, 2019
    Publication date: February 13, 2020
    Inventors: Makoto NAKAE, Shota IMADA
  • Patent number: 9583916
    Abstract: An alumina sintered body has a main phase made of alumina crystals, a first dispersed phase made of MgAl2O4 dispersed in the main phase, and a second dispersed phase made of SiO2 and/or CaO dispersed in the main phase. A content ratio of the main phase is within a range from not less than 98% to less than 98%. The alumina sintered body satisfies a relationship of 100×I2/I1?5.5%, where I1 indicates a maximum peak height intensity derived from alumina, and I2 indicates a maximum peak height intensity derived from MgAl2O4 in a X-ray diffraction of the alumina sintered body. An area ratio of the second dispersed phase on a surface of the alumina sintered body is not more than 15.2%. A spark plug has a central electrode, a ground electrode and an insulator made of the alumina sintered body having the specific features previously described.
    Type: Grant
    Filed: February 25, 2016
    Date of Patent: February 28, 2017
    Assignee: DENSO CORPORATION
    Inventors: Shota Imada, Hirofumi Suzuki, Hiroshi Araki
  • Publication number: 20160254651
    Abstract: An alumina sintered body has a main phase made of alumina crystals, a first dispersed phase made of MgAl2O4 dispersed in the main phase, and a second dispersed phase made of SiO2 and/or CaO dispersed in the main phase. A content ratio of the main phase is within a range from not less than 98% to less than 98%. The alumina sintered body satisfies a relationship of 100×I2/I1?5.5%, where I1 indicates a maximum peak height intensity derived from alumina, and I2 indicates a maximum peak height intensity derived from MgAl2O4 in a X-ray diffraction of the alumina sintered body. An area ratio of the second dispersed phase on a surface of the alumina sintered body is not more than 15.2%. A spark plug has a central electrode, a ground electrode and an insulator made of the alumina sintered body having the specific features previously described.
    Type: Application
    Filed: February 25, 2016
    Publication date: September 1, 2016
    Inventors: Shota IMADA, Hirofumi SUZUKI, Hiroshi ARAKI
  • Patent number: 9302942
    Abstract: An alumina sintered body contains a main phase consisting of alumina crystal, and crystalline phases dispersed in the main phase. The crystalline phases consist of at least one selected from a group consisting of MgAl2O4, 2MgO.2Al2O3.5SiO2, 2MgO.SiO2 and MgO.SiO2. The average grain size of the crystalline phases is 0.4 ?m to 5.3 ?m. In an arbitrary area having a size of 100 ?m×100 ?m in a cross-section of the alumina sintered body, the number of the crystalline phases having grain sizes 1 ?m to 5 ?m is 8 to 412.
    Type: Grant
    Filed: July 23, 2015
    Date of Patent: April 5, 2016
    Assignee: DENSO CORPORATION
    Inventor: Shota Imada
  • Publication number: 20160023953
    Abstract: An alumina sintered body contains a main phase consisting of alumina crystal, and crystalline phases dispersed in the main phase. The crystalline phases consist of at least one selected from a group consisting of MgAl2O4, 2MgO.2Al2O3.5SiO2, 2MgO.SiO2 and MgO.SiO2. The average grain size of the crystalline phases is 0.4 ?m to 5.3 ?m. In an arbitrary area having a size of 100 ?m×100 ?m in a cross-section of the alumina sintered body,the number of the crystalline phases having grain sizes 1 ?m to 5 ?m is 8 to 412.
    Type: Application
    Filed: July 23, 2015
    Publication date: January 28, 2016
    Inventor: Shota IMADA