Patents by Inventor Shouhei Kozakai

Shouhei Kozakai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7820742
    Abstract: Provided is an adhesive composition, which exhibits a melt viscosity at 40 to 80° C. of not more than 10,000 Pa·s, and which after heating for a period of 1 minute to 2 hours at a temperature within a range from 80° C. to (T+50)° C., exhibits a melt viscosity at a temperature of 100° C. to (T+30)° C. that is within a range from 100 to 10,000 Pa·s (wherein, T represents the curing start temperature for the composition). The adhesive composition is capable of forming a cured product that exhibits excellent filling of substrates with finely patterned circuits, excellent lamination performance at low temperatures, a low elastic modulus, and excellent levels of adhesion and heat resistance. The adhesive composition is useful for providing an adhesive film and for producing a semiconductor device.
    Type: Grant
    Filed: February 15, 2007
    Date of Patent: October 26, 2010
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Nobuhiro Ichiroku, Shouhei Kozakai
  • Patent number: 7488539
    Abstract: An adhesive composition comprising 5 to 60 wt % of (A) a polyimidesilicone resin 5 to 60 wt % of (B) an epoxy resin having a softening point of 80° C. or lower, 0.001 to 20 wt % of (C) at least one epoxy resin curing catalyst selected from imidazole compounds and dicyandiamide 20 to 70 wt % of (D) spherical silica having an average diameter of 0.1 to 10 ?m, and 5 to 30 wt % of (E) spherical fine particles of silicone rubber composite, wt % being based on a total weight of the composition.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: February 10, 2009
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shouhei Kozakai, Nobuhiro Ichiroku
  • Patent number: 7364797
    Abstract: An adhesive composition is provided comprising (A) a polyimide resin containing a diorganopolysiloxane linkage having vinyl groups as organic substituent groups on the backbone, (B) an epoxy resin, and (C) an epoxy resin-curing catalyst. An adhesive film prepared from the adhesive composition has a high bond strength to various substrates and to encapsulating resins when thermocompression bonded and heat cured thereto, and possesses a low modulus of elasticity and high heat resistance, ensuring manufacture of resin packaged semiconductor devices with high reliability.
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: April 29, 2008
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shouhei Kozakai, Nobuhiro Ichiroku, Akio Suzuki, Toshio Shiobara
  • Patent number: 7312296
    Abstract: A silicone adhesive having (A) an organopolysiloxane partial condensate of (i) a diorganopolysiloxane end-capped with a hydroxyl radical and (ii) an organopolysiloxane copolymer having hydroxyl radicals and having R33SiO1/2 units and SiO4/2 units wherein R3 is hydroxyl or a monovalent hydrocarbon radical, (B) a silane or siloxane compound having a silicon atom-bonded alkoxy radical and/or an epoxy radical, and (C) a crosslinking agent exhibits pressure-sensitive adhesion and permanent adhesion.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: December 25, 2007
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shouhei Kozakai, Akio Suzuki
  • Publication number: 20070191552
    Abstract: Provided is an adhesive composition, which exhibits a melt viscosity at 40 to 80° C. of not more than 10,000 Pa·s, and which after heating for a period of 1 minute to 2 hours at a temperature within a range from 80° C. to (T+50)° C., exhibits a melt viscosity at a temperature of 100° C. to (T+30)° C. that is within a range from 100 to 10,000 Pa·s (wherein, T represents the curing start temperature for the composition). The adhesive composition is capable of forming a cured product that exhibits excellent filling of substrates with finely patterned circuits, excellent lamination performance at low temperatures, a low elastic modulus, and excellent levels of adhesion and heat resistance. The adhesive composition is useful for providing an adhesive film and for producing a semiconductor device.
    Type: Application
    Filed: February 15, 2007
    Publication date: August 16, 2007
    Inventors: Nobuhiro Ichiroku, Shouhei Kozakai
  • Patent number: 7244495
    Abstract: A dicing/die bonding adhesion tape includes a substrate, a silicone adhesive layer, and a bonding layer. A tack strength of 0.2–2.0 N/25 mm is developed between the silicone adhesive layer and the bonding layer. The bonding layer is formed of a bonding composition comprising (A) a polyimide resin, (B) an epoxy resin, and (C) an epoxy resin curing catalyst.
    Type: Grant
    Filed: April 22, 2004
    Date of Patent: July 17, 2007
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shouhei Kozakai, Akio Suzuki, Nobuhiro Ichiroku, Toshio Shiobara
  • Publication number: 20070120271
    Abstract: A dicing and die bonding tape, comprising a substrate 1, a pressure sensitive adhesive layer (A) 2 superimposed on the substrate 1, a substrate 3 superimposed on the pressure sensitive adhesive layer (A) 2, a pressure sensitive adhesive layer (B) 4 superimposed on the substrate 3, and an adhesive layer 5 super imposed on the pressure sensitive adhesive layer (B) 4, said dicing and die bonding tape having an adhesion strength between the pressure sensitive adhesive layer (A) 2 and a dicing flame of 0.6 N/25 mm or larger, and an adhesion strength between the pressure sensitive adhesive layer (B) 4 and the adhesive layer 5 of from 0.05 to 0.5 N/25 mm.
    Type: Application
    Filed: November 28, 2006
    Publication date: May 31, 2007
    Inventors: Shouhei Kozakai, Nobuhiro Ichiroku
  • Publication number: 20070090299
    Abstract: An adhesive composition comprising 5 to 60 wt % of (A) a polyimidesilicone resin 5 to 60 wt % of (B) an epoxy resin having a softening point of 80° C. or lower, 0.001 to 20 wt % of (C) at least one epoxy resin curing catalyst selected from imidazole compounds and dicyandiamide 20 to 70 wt % of (D) spherical silica having an average diameter of 0.1 to 10 ?m, and 5 to 30 wt % of (E) spherical fine particles of silicone rubber composite, wt % being based on a total weight of the composition.
    Type: Application
    Filed: October 20, 2006
    Publication date: April 26, 2007
    Inventors: Shouhei Kozakai, Nobuhiro Ichiroku
  • Patent number: 7125948
    Abstract: A silicone adhesive comprises (A) a reaction mixture obtained by subjecting a partially condensed mixture of (i) a hydroxy-terminated diorganopolysiloxane and (ii) an organopolysiloxane copolymer having hydroxyl and alkenyl radicals and comprising R33SiO1/2 units and SiO2 units, and (iii) a silicon compound having a silicon atom-bonded hydrogen atom and a silicon atom-bonded alkoxy radical to addition reaction in the presence of a platinum catalyst and (B) a crosslinking agent. The silicone adhesive exhibits at the initial a tackiness sufficient to fixedly secure a substrate. By press bonding another substrate to the adhesive-bearing substrate and heating them, the substrates can be firmly bonded together.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: October 24, 2006
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shouhei Kozakai, Akio Suzuki
  • Publication number: 20050065296
    Abstract: An adhesive composition is provided comprising (A) a polyimide resin containing a diorganopolysiloxane linkage having vinyl groups as organic substituent groups on the backbone, (B) an epoxy resin, and (C) an epoxy resin-curing catalyst. An adhesive film prepared from the adhesive composition has a high bond strength to various substrates and to encapsulating resins when thermocompression bonded and heat cured thereto, and possesses a low modulus of elasticity and high heat resistance, ensuring manufacture of resin packaged semiconductor devices with high reliability.
    Type: Application
    Filed: September 16, 2004
    Publication date: March 24, 2005
    Inventors: Shouhei Kozakai, Nobuhiro Ichiroku, Akio Suzuki, Toshio Shiobara
  • Publication number: 20040213994
    Abstract: A dicing/die bonding adhesion tape includes a substrate, a silicone adhesive layer, and a bonding layer. A tack strength of 0.2-2.0 N/25 mm is developed between the silicone adhesive layer and the bonding layer. The bonding layer is formed of a bonding composition comprising (A) a polyimide resin, (B) an epoxy resin, and (C) an epoxy resin curing catalyst.
    Type: Application
    Filed: April 22, 2004
    Publication date: October 28, 2004
    Inventors: Shouhei Kozakai, Akio Suzuki, Nobuhiro Ichiroku, Toshio Shiobara
  • Publication number: 20040068076
    Abstract: A silicone adhesive comprises (A) a reaction mixture obtained by subjecting a partially condensed mixture of (i) a hydroxy-terminated diorganopolysiloxane and (ii) an organopolysiloxane copolymer having hydroxyl and alkenyl radicals and comprising R33SiO1/2 units and SiO2 units, and (iii) a silicon compound having a silicon atom-bonded hydrogen atom and a silicon atom-bonded alkoxy radical to addition reaction in the presence of a platinum catalyst and (B) a crosslinking agent. The silicone adhesive exhibits at the initial a tackiness sufficient to fixedly secure a substrate. By press bonding another substrate to the adhesive-bearing substrate and heating them, the substrates can be firmly bonded together.
    Type: Application
    Filed: October 2, 2003
    Publication date: April 8, 2004
    Inventors: Shouhei Kozakai, Akio Suzuki
  • Publication number: 20040044132
    Abstract: A silicone adhesive comprising (A) an organopolysiloxane partial condensate of (i) a diorganopolysiloxane end-capped with a hydroxyl radical and (ii) an organopolysiloxane copolymer having hydroxyl radicals and consisting essentially of R33SiO1/2 units and SiO4/2 units wherein R3 is hydroxyl or a monovalent hydrocarbon radical, (B) a silane or siloxane compound having a silicon atom-bonded alkoxy radical and/or an epoxy radical, and (C) a crosslinking agent exhibits pressure-sensitive adhesion and permanent adhesion.
    Type: Application
    Filed: August 21, 2003
    Publication date: March 4, 2004
    Inventors: Shouhei Kozakai, Akio Suzuki
  • Patent number: 6668122
    Abstract: In a coated optical fiber comprising a quartz glass fiber, a primary coating and a secondary coating, the secondary coating is formed by curing a resin composition comprising (A) 20-90 wt % of a polyurethane (meth)acrylate oligomer which is synthesized from an alicyclic polyisocyanate, contains 5-90 wt % of a polyurethane (meth)acrylate oligomer having a Mn of up to 1,000, and has an overall Mn of up to 10,000, and (B) 80-10 wt % of an ethylenically unsaturated compound, with electron beams accelerated at 50-125 kV. The coated optical fiber has a minimized transmission loss.
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: December 23, 2003
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shouhei Kozakai, Masatoshi Asano, Shigeru Konishi, Toshio Ohba
  • Patent number: 6602929
    Abstract: A liquid radiation-curable resin composition comprising the reaction product obtained by reacting (A) a polyether having a (meth)acryloyl group and a hydroxyl group at opposite ends with (B) a diisocyanate having two isocyanate groups in a molar ratio from 1.8/1 to 2.2/1 has a low viscosity enough to coat on an optical fiber at a high speed. Upon curing, it forms a coating having a minimized water absorption on the optical fiber.
    Type: Grant
    Filed: August 10, 2000
    Date of Patent: August 5, 2003
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Toshio Ohba, Shouhei Kozakai, Kazunori Kondo
  • Publication number: 20020159737
    Abstract: In a coated optical fiber comprising a quartz glass fiber, a primary coating and a secondary coating, the secondary coating is formed by curing a resin composition comprising (A) 20-90 wt % of a polyurethane (meth)acrylate oligomer which is synthesized from an alicyclic polyisocyanate, contains 5-90 wt % of a polyurethane (meth)acrylate oligomer having a Mn of up to 1,000, and has an overall Mn of up to 10,000, and (B) 80-10 wt % of an ethylenically unsaturated compound, with electron beams accelerated at 50-125 kV. The coated optical fiber has a minimized transmission loss.
    Type: Application
    Filed: February 13, 2002
    Publication date: October 31, 2002
    Inventors: Shouhei Kozakai, Masatoshi Asano, Shigeru Konishi, Toshio Ohba
  • Publication number: 20020076555
    Abstract: In a coated optical fiber comprising a quartz glass fiber, a primary coating, and a secondary coating, the secondary coating is formed by curing a resin composition comprising (A) 20-90 wt % of polyurethane (meth)acrylate oligomer having a Mn of up to 20,000 and (B) 80-10 wt % of a mono-ethylenically unsaturated compound containing at least one N-vinyl compound, whose homopolymer has a Tg of at least 50° C., with electron beams accelerated at a low voltage of 50-125 kV. The coated optical fiber has a minimized transmission loss.
    Type: Application
    Filed: October 25, 2001
    Publication date: June 20, 2002
    Inventors: Shouhei Kozakai, Masatoshi Asano, Shigeru Konishi, Toshio Ohba
  • Patent number: 6198867
    Abstract: A radiation-curable liquid resin composition contains (A) an organopolysiloxane having a (meth)acryl group at either end of its molecular chain, containing at least 15 mol % of aromatic hydrocarbon groups based on the entire organic groups, and being free of a urethane bond, (B) a compound having at least one ethylenically unsaturated group in a molecule, and (C) a photopolymerization catalyst. The composition has a low viscosity and cures into a product having a low Young's modulus and experiencing a less change of Young's modulus at low temperatures. The composition is useful as a primary coating for optical fibers.
    Type: Grant
    Filed: June 24, 1999
    Date of Patent: March 6, 2001
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Akira Yamamoto, Shouhei Kozakai, Satoshi Iwasaki
  • Patent number: 6075065
    Abstract: The invention provides a photocurable resin composition which inhibits the deactivation of a bisacylphosphine oxide-series photopolymerization initiator and is useful for coating optical fibers. The photocurable resin composition comprises (A) a polyurethane (meth)acrylate oligomer, (B) an ethylenically unsaturated compound, (C) a bisacylphosphine oxide-series photopolymerization initiator, and (D) a tertiary amine and no tin component. Incorporation of the component (D) inhibits the decomposition and deactivation of the component (C). The component (A) may contain an aliphatic C.sub.14-40 polyol (hydrogenated dimerdiol, 12-hydroxystearyl alcohol) as a polyol component. This resin composition is used for a primary coating of a glass fiber or an indirect coating of an optical fiber through the primary layer, the coating layer being cured by light irradiation to provide an optical fiber coated with the resin composition.
    Type: Grant
    Filed: December 4, 1997
    Date of Patent: June 13, 2000
    Assignees: Takeda Chemical Industries, Ltd., Shin-Etsu Chemical Co., Ltd.
    Inventors: Kyuya Yamazaki, Mitsuhiro Nishimura, Takashi Uemura, Akira Yamamoto, Shouhei Kozakai, Masatoshi Asano
  • Patent number: 6057034
    Abstract: In the coating composition for a optical fiber of the present invention, a polyurethane (meth)acrylate oligomer (A), which is based on a urethane prepolymer having an equivalent ratio of NCO group in a polyisocyanate (a) to OH group in a polyol (b) of more than 3.0, is used and the oligomer (A) has a mixing weight ratio of an oligomer (d) having a number average molecular weight of 800 or less to an oligomer (e) having a number average molecular weight of 1,000 or more of 30/70-70/30.The coating composition of this invention has a low viscosity, and therefore, is suitable for a rapid fiber-drawing in a production of an optical fiber. Further, a cured material obtained from the coating composition of the present invention has both a high elastic modulus and a high elongation, which properties are required for a hard material, and has a slight change of elastic modulus with a change of temperature to improve a long-term reliability of an optical fiber.
    Type: Grant
    Filed: April 24, 1998
    Date of Patent: May 2, 2000
    Assignees: Takeda Chemical Industries, Ltd., Shin-Etsu Chemical Co., Ltd.
    Inventors: Kyuya Yamazaki, Mitsuhiro Nishimura, Takashi Uemura, Akira Yamamoto, Shouhei Kozakai, Masatoshi Asano