Patents by Inventor Shouta IRIE

Shouta IRIE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250091146
    Abstract: A control unit for executing a control method for controlling a wire electrical discharge machine includes a machining control unit for carrying out first machining on a first machining object, suspending the first machining if an interruption is necessary, carrying out second machining on a second machining object, and resuming the first machining after the second machining ends; a timing unit for timing a first period from the start to the suspension of the first machining, and a second period from the resumption to the end of the first machining; and a machining time calculation unit for calculating a first total time required for the first machining.
    Type: Application
    Filed: July 30, 2021
    Publication date: March 20, 2025
    Inventors: Shouta IRIE, Kaoru HIRAGA, Masahide YAMAOKA, Takumi KATO
  • Publication number: 20250073798
    Abstract: A control device for executing a control method for controlling a wire electrical discharge machine includes a machining control unit that interrupts first machining, and resumes the first machining after completion of second machining; an acquisition unit that acquires a detection signal from a sensor; a measuring unit that measures, on the basis of the detection signal, a first consumption amount of a wire electrode from the start to the interruption of the first machining, and a second consumption amount from the resuming to the end of the first machining; and a consumption amount calculation unit that calculates a first total consumption amount of the wire electrode consumed in the first machining.
    Type: Application
    Filed: July 30, 2021
    Publication date: March 6, 2025
    Inventors: Shouta IRIE, Kaoru HIRAGA, Masahide YAMAOKA, Takumi KATO
  • Publication number: 20230114989
    Abstract: Provided are an estimation method. and a control device for a wire electrical discharge machine, the method and device being for estimating the tension of a wire electrode on the basis of information obtained from a motor included in a feed mechanism of the wire electrode. A control device for a wire electrical discharge machine provided with a first motor and a second motor that induce rotation of a first roller and a second roller for feeding a wire electrode, the control device including: an acquisition unit that acquires a noise load and/or a torque command from one of the first motor and the second motor; a feed motor control unit that controls the first motor and the second motor so that the wire electrode is tensioned; and an estimation unit that estimates the tension on the basis of the noise load and/or the torque command for the time when the wire electrode is tensioned.
    Type: Application
    Filed: March 18, 2021
    Publication date: April 13, 2023
    Inventors: Yuuichi TODA, Shouta IRIE, Daiki WATANABE
  • Publication number: 20230060166
    Abstract: An estimation method and a control device for a wire electrical discharge machine, for estimating whether a wire electrode has disconnected on the basis of information obtained from a motor included in a feed mechanism of the wire electrode. The control device is provided with a roller for feeding a wire electrode in a direction of feeding out, and a motor for causing the roller to rotate. The control device includes: an acquisition unit for acquiring a value for a disturbance load based on a drive current of the motor, a value for the rotational speed of the motor, and/or a value for a torque command for causing the motor to rotate at a commanded speed determined in advance; and an estimation unit for estimating whether the wire electrode has disconnected on the basis of the disturbance load, the rotational speed, and/or the torque command acquired by the acquisition unit.
    Type: Application
    Filed: January 22, 2021
    Publication date: March 2, 2023
    Inventors: Daiki WATANABE, Shouta IRIE
  • Patent number: 11458555
    Abstract: A wire electrical discharge machine includes an upper wire guide and a lower wire guide supporting a wire electrode, a probe provided on an upper guide block having the upper wire guide, an offset storage unit for storing an offset amount from the upper wire guide to the probe, a position shift drive unit for changing the relative position between the table, and the upper and lower wire guides, a drive controller for controlling the position shift drive unit, a contact position calculator for calculating a contact position that is a position of the probe when it comes in contact, and a machining start position calculator for calculating a machining start position of the wire electrode, based on at least two contact positions and the offset amount. The drive controller controls the position shift drive unit so that the position of the wire electrode becomes the machining start position.
    Type: Grant
    Filed: February 3, 2020
    Date of Patent: October 4, 2022
    Assignee: FANUC CORPORATION
    Inventor: Shouta Irie
  • Patent number: 10908586
    Abstract: A program creation apparatus includes: a display unit configured to display a machining shape of a workpiece that is input by a user through an input unit; a core fixing portion setter for setting a predetermined range including a point on a machining line between the workpiece and a core to be formed by machining the workpiece, specified on the display unit with the machining shape of the workpiece displayed thereon, by the user through the input unit, as a core fixing portion; and a program creator for creating a program that causes the wire electrical discharge machine to fix the core to the workpiece in the set core fixing portion while machining the workpiece according to the input machining shape thereof.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: February 2, 2021
    Assignee: FANUC CORPORATION
    Inventors: Hiroyuki Abe, Kaoru Hiraga, Shouta Irie
  • Publication number: 20200246893
    Abstract: A wire electrical discharge machine includes an upper wire guide and a lower wire guide supporting a wire electrode, a probe provided on an upper guide block having the upper wire guide, an offset storage unit for storing an offset amount from the upper wire guide to the probe, a position shift drive unit for changing the relative position between the table, and the upper and lower wire guides, a drive controller for controlling the position shift drive unit, a contact position calculator for calculating a contact position that is a position of the probe when it comes in contact, and a machining start position calculator for calculating a machining start position of the wire electrode, based on at least two contact positions and the offset amount. The drive controller controls the position shift drive unit so that the position of the wire electrode becomes the machining start position.
    Type: Application
    Filed: February 3, 2020
    Publication date: August 6, 2020
    Inventor: Shouta IRIE
  • Patent number: 10500660
    Abstract: A wire electric discharge machine provided with a disconnection repairing unit includes a core-fixing-end-position storing unit for storing a core fixing end position of a depositing and accumulating operation machined most lately among positions at which the depositing and accumulating operation for machining wastes by a core fixing function ends in a machining shape currently being machined and a disconnection repairing unit for executing automatic connection between a disconnection position and the core fixing end position.
    Type: Grant
    Filed: June 22, 2015
    Date of Patent: December 10, 2019
    Assignee: FANUC CORPORATION
    Inventors: Shouta Irie, Kaoru Hiraga
  • Patent number: 10503147
    Abstract: A program generating apparatus includes a machining program generating unit configured to generate a machining program for controlling a wire electrical discharge machine so as to machine a workpiece in accordance with a machining shape of the workpiece input by a user and so as to fix a core which is produced when the workpiece is machined, to the workpiece. In the program generating apparatus, a core handling program generating unit generates a core handling program for controlling a robot so as to remove the core from the workpiece by applying an impact to the core in accordance with the input machining shape of the workpiece.
    Type: Grant
    Filed: November 10, 2017
    Date of Patent: December 10, 2019
    Assignee: FANUC CORPORATION
    Inventors: Kaoru Hiraga, Shouta Irie
  • Patent number: 10434591
    Abstract: Provided is a wire electric discharge machine in which workpiece attaching and detaching unit attaches and detaches a workpiece to and from workpiece fixing unit, machining-reference-part detecting unit detects the position of a machining reference part of the workpiece, workpiece-positioning executing unit positions the workpiece in a position where the workpiece does not collide with machining-reference-part measuring unit, measurement-positioning executing unit positions the machining-reference-part measuring unit in a predetermined measurement start position, the machining-reference-part measuring unit measures the position of the machining reference part of the workpiece, and machining-reference-part-measurement executing unit executes a position measuring operation for the machining reference part of the workpiece using the machining-reference-part measuring unit.
    Type: Grant
    Filed: March 25, 2016
    Date of Patent: October 8, 2019
    Assignee: FANUC CORPORATION
    Inventors: Shouta Irie, Kaoru Hiraga
  • Patent number: 10427233
    Abstract: A wire electrical discharge machine includes: a mounting table having a placement plane on which a workpiece can be placed; a first guide portion and a second guide portion for stretching a wire electrode therebetween. The first guide portion is integrally equipped with a probe. The relative position in the placement plane between the probe detecting its abutment with the workpiece and the first guide portion before moving the relative position between the first guide portion and the second guide portion is stored as an offset. This offset is corrected based on the tilt information indicating the tilt state of the workpiece relative to the placement plane. Thus, it is possible to obtain the corrected offset in accordance with the tilt state of the workpiece after changing the relative position between the first guide portion and the second guide portion.
    Type: Grant
    Filed: July 26, 2017
    Date of Patent: October 1, 2019
    Assignee: FANUC CORPORATION
    Inventors: Kousuke Ookubo, Shouta Irie
  • Patent number: 10369647
    Abstract: A wire electrical discharge machine and a wire electrical discharge machining method are provided. The wire electrical discharge machine is equipped with a core position recognizing unit configured to recognize the position of a core which is fixed by a core fixing function, a core removal unit configured to remove the core, which is in the recognized position, from a workpiece on which machining has been performed, and a core removal determining unit configured to determine whether or not the core in the recognized position has actually been removed.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: August 6, 2019
    Assignee: FANUC CORPORATION
    Inventors: Shouta Irie, Kaoru Hiraga
  • Publication number: 20180259936
    Abstract: A program creation apparatus includes: a display unit configured to display a machining shape of a workpiece that is input by a user through an input unit; a core fixing portion setter for setting a predetermined range including a point on a machining line between the workpiece and a core to be formed by machining the workpiece, specified on the display unit with the machining shape of the workpiece displayed thereon, by the user through the input unit, as a core fixing portion; and a program creator for creating a program that causes the wire electrical discharge machine to fix the core to the workpiece in the set core fixing portion while machining the workpiece according to the input machining shape thereof.
    Type: Application
    Filed: March 5, 2018
    Publication date: September 13, 2018
    Applicant: FANUC CORPORATION
    Inventors: Hiroyuki Abe, Kaoru Hiraga, Shouta Irie
  • Publication number: 20180136635
    Abstract: A program generating apparatus includes a machining program generating unit configured to generate a machining program for controlling a wire electrical discharge machine so as to machine a workpiece in accordance with a machining shape of the workpiece input by a user and so as to fix a core which is produced when the workpiece is machined, to the workpiece. In the program generating apparatus, a core handling program generating unit generates a core handling program for controlling a robot so as to remove the core from the workpiece by applying an impact to the core in accordance with the input machining shape of the workpiece.
    Type: Application
    Filed: November 10, 2017
    Publication date: May 17, 2018
    Inventors: Kaoru HIRAGA, Shouta IRIE
  • Publication number: 20180029153
    Abstract: A wire electrical discharge machine includes: a mounting table having a placement plane on which a workpiece can be placed; a first guide portion and a second guide portion for stretching a wire electrode therebetween. The first guide portion is integrally equipped with a probe. The relative position in the placement plane between the probe detecting its abutment with the workpiece and the first guide portion before moving the relative position between the first guide portion and the second guide portion is stored as an offset. This offset is corrected based on the tilt information indicating the tilt state of the workpiece relative to the placement plane. Thus, it is possible to obtain the corrected offset in accordance with the tilt state of the workpiece after changing the relative position between the first guide portion and the second guide portion.
    Type: Application
    Filed: July 26, 2017
    Publication date: February 1, 2018
    Inventors: Kousuke OOKUBO, Shouta IRIE
  • Patent number: 9796034
    Abstract: In the case where the shape of a machining path generated by analyzing a machining program includes a concave arc corner portion, the machining path is compensated by inserting a path leading from the end point to the start point of the concave arc along a path inside the concave arc and leading from the start point to the end point of the concave arc on the concave arc again.
    Type: Grant
    Filed: December 25, 2014
    Date of Patent: October 24, 2017
    Assignee: FANUC CORPORATION
    Inventors: Shouta Irie, Kaoru Hiraga
  • Publication number: 20170282268
    Abstract: A wire electrical discharge machine and a wire electrical discharge machining method are provided. The wire electrical discharge machine is equipped with a core position recognizing unit configured to recognize the position of a core which is fixed by a core fixing function, a core removal unit configured to remove the core, which is in the recognized position, from a workpiece on which machining has been performed, and a core removal determining unit configured to determine whether or not the core in the recognized position has actually been removed.
    Type: Application
    Filed: March 31, 2017
    Publication date: October 5, 2017
    Applicant: FANUC CORPORATION
    Inventors: Shouta Irie, Kaoru Hiraga
  • Publication number: 20160279724
    Abstract: Provided is a wire electric discharge machine in which workpiece attaching and detaching unit attaches and detaches a workpiece to and from workpiece fixing unit, machining-reference-part detecting unit detects the position of a machining reference part of the workpiece, workpiece-positioning executing unit positions the workpiece in a position where the workpiece does not collide with machining-reference-part measuring unit, measurement-positioning executing unit positions the machining-reference-part measuring unit in a predetermined measurement start position, the machining-reference-part measuring unit measures the position of the machining reference part of the workpiece, and machining-reference-part-measurement executing unit executes a position measuring operation for the machining reference part of the workpiece using the machining-reference-part measuring unit.
    Type: Application
    Filed: March 25, 2016
    Publication date: September 29, 2016
    Inventors: Shouta IRIE, Kaoru HIRAGA
  • Publication number: 20150367437
    Abstract: A wire electric discharge machine provided with a disconnection repairing unit includes a core-fixing-end-position storing unit for storing a core fixing end position of a depositing and accumulating operation machined most lately among positions at which the depositing and accumulating operation for machining wastes by a core fixing function ends in a machining shape currently being machined and a disconnection repairing unit for executing automatic connection between a disconnection position and the core fixing end position.
    Type: Application
    Filed: June 22, 2015
    Publication date: December 24, 2015
    Inventors: Shouta IRIE, Kaoru HIRAGA
  • Patent number: 9217612
    Abstract: A wire electric discharge machine that machines a workpiece by supplying a working fluid to a work tank where the workpiece is placed includes a temperature monitor, which exercises control so that the temperature of the working fluid is within a predetermined range. An alarm is displayed when the temperature of the working fluid is outside an allowable temperature range. A time that has elapsed since the temperature of the working fluid falls within the allowable temperature range from outside the allowable temperature rage is measured and when the measured time exceeds a preset working fluid temperature difference disappearing time, the alarm is called off.
    Type: Grant
    Filed: July 29, 2013
    Date of Patent: December 22, 2015
    Assignee: FANUC CORPORATION
    Inventors: Koji Suzuki, Shouta Irie