Patents by Inventor Shouxun Ji

Shouxun Ji has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220195564
    Abstract: A casting magnesium alloy for providing improved thermal conductivity A magnesium alloy for providing improved thermal conductivity includes from 1 wt.% to 5 wt.% of lanthanum, from 1 wt.% to 5 wt.% of cerium or a combination thereof, and from 0.5 wt.% to 3 wt.% of neodymium, from 0.5 wt.% to 3 wt.% of gadolinium or a combination thereof, and from 0.0 wt.% to 0.2 wt.% of yttrium, and up to 0.8 wt.% of praseodymium, and up to 0.8 wt.% manganese, and up to 1.0 wt.% aluminium, and up to 0.8 wt.% zinc, and up to 20ppm beryllium, and with balanced magnesium and inevitable impurities.
    Type: Application
    Filed: April 28, 2020
    Publication date: June 23, 2022
    Inventors: Xixi Dong, Shouxun Ji
  • Patent number: 11332809
    Abstract: Micro-alloyed aluminium alloys containing complex sub-micro/or nano-sized strengthening phases are provided for use for example in the automotive industry. Existing commercial alloys are treated by adding at least one of the elements from Ni, Ag, Nb, Mo, Ce, La, Y and Sc at a level of more than 0.1 wt. % but less than 0.5 wt. % on top of the existing commercial alloy containing Si, Cu, Mg, Mn, Zn, and at least one type of sub-micron sized or even nano-sized TiB2, TiC and AI2O3 solid particles at a level of more than 0.05 wt. % but less than 0.5 wt. % in the solidified castings.
    Type: Grant
    Filed: February 1, 2018
    Date of Patent: May 17, 2022
    Assignee: BRUNEL UNIVERSITY LONDON
    Inventors: Yijie Zhang, Shouxun Ji, Yun Wang
  • Publication number: 20200190634
    Abstract: Al—Si—Mg castings to provide enhanced mechanical properties for structural applications comprising (1) alloy optimisation with 8.5 to 12.5 wt. % Si, 0.46 to 1.0 wt. % Mg, 0.1 to 0.2 wt. % Ti, 0.05 to 0.25 wt. % Mn, 0.01 to 0.02 wt. % Sr, 0.004 to 0.1 wt. % B and other impurity elements of Cu, Fe, Zn each less than 0.15 wt. % and the balance of Al; (2) optimised melt treatment with appropriate melting, modification, degassing and grain refining; (3) appropriate type of grain refiner with optimised amount and method to add into the aluminium melt, and (4) optimised heat treatment process. When being utilized to make shape aluminium alloy castings with gravity casting process, the castings have been achieved the 0.2% offset yield strength of greater than 310 MPa, the ultimate tensile strength of greater than 365 MPa and the elongation of greater than 10%.
    Type: Application
    Filed: July 31, 2018
    Publication date: June 18, 2020
    Inventors: Shouxun Ji, Xixi Dong, Yijie Zhang
  • Patent number: 10590518
    Abstract: A high strength cast aluminium alloy for high pressure die casting comprising magnesium silicide 6 to 12 wt. %, magnesium 4 to 10 wt. %, X element from copper (Cu), zinc (Zn), silver (Ag), gold (Au) and Lithium (Li) at 3 to 10 wt. %, manganese 0.1 to 1.2 wt. %, iron max. 1.5 wt. %, titanium or the other grain refining elements from Cr, Nb, and Sc with 0.02 to 0.4 wt. %, and impurity and minor alloying elements at a level of maximum 0.3 wt. % and totally <0.5% of at least one element selected from scandium (Sc), zirconium (Zr), Nickel (Ni), chromium (Cr), niobium (Nb), gadolinium (Gd), calcium (Ca), yttrium (Y), antinomy (Sb), bismuth (Bi), neodymium (Nd), ytterbium (Yb), vanadium (V), chromium (Cr), beryllium (Be) and boron (B) and the remainder aluminium.
    Type: Grant
    Filed: February 10, 2015
    Date of Patent: March 17, 2020
    Assignee: BRUNEL UNIVERSITY LONDON
    Inventors: Shouxun Ji, Zhongyun Fan, Feng Yan
  • Publication number: 20190390301
    Abstract: Micro-alloyed aluminium alloys containing complex sub-micro/or nano-sized strengthening phases are provided for use for example in the automotive industry. Existing commercial alloys are treated by adding at least one of the elements from Ni, Ag, Nb, Mo, Ce, La, Y and Sc at a level of more than 0.1 wt. % but less than 0.5 wt. % on top of the existing commercial alloy containing Si, Cu, Mg, Mn, Zn, and at least one type of sub-micron sized or even nano-sized TiB2, TiC and AI2O3 solid particles at a level of more than 0.05 wt. % but less than 0.5 wt. % in the solidified castings.
    Type: Application
    Filed: February 1, 2018
    Publication date: December 26, 2019
    Inventors: Yijie Zhang, Shouxun Ji, Yun Wang
  • Publication number: 20180135150
    Abstract: Device and method for melt treatment of aluminium alloys having excessive inclusions, impurities and unwanted gases to be removed, by (a) cooling the melt at an appropriate cooling rate to a temperature below the liquidus by shearing the melt associated with the introduction of at least one type of inert gases into the melt to form fine bubbles and high shear in the melt, and (b) purifying inclusions in the melt by floating them to the top surface, degassing the undesirable gases by reacting with the inert gas, and forming solid intermetallics containing impurity elements and transferring the melt mixture by the shearing device into a holding furnace, and (c) maintaining the melt in the holding furnace at a temperature below the liquidus and above the solidus temperature to settle the solid intermetallics formed by impurity elements as sediment at the bottom of the holding furnace while flowing the melt with much reduced inclusions, impurities and unwanted gases out of the holding furnace as applicable materi
    Type: Application
    Filed: March 11, 2016
    Publication date: May 17, 2018
    Inventors: Zhongyun Fan, Shouxun Ji, Ian Stone
  • Publication number: 20160348220
    Abstract: A high strength cast aluminium alloy for high pressure die casting comprising magnesium silicide 6 to 12 wt. %, magnesium 4 to 10 wt. %, X element from copper (Cu), zinc (Zn), silver (Ag), gold (Au) and Lithium (Li) at 3 to 10 wt. %,manganese 0.1 to 1.2 wt. %, iron max. 1.5 wt. %, titanium or the other grain refining elements from Cr, Nb, and Sc with 0.02 to 0.4 wt. %, and impurity and minor alloying elements at a level of maximum 0.3 wt. % and totally <0.5% of at least one element selected from scandium (Sc), zirconium (Zr), Nickel (Ni), chromium (Cr), niobium (Nb), gadolinium (Gd), calcium (Ca), yttrium (Y), antinomy (Sb), bismuth (Bi), neodymium (Nd), ytterbium (Yb), vanadium (V), chromium (Cr), beryllium (Be) and boron (B) and the remainder aluminium.
    Type: Application
    Filed: February 10, 2015
    Publication date: December 1, 2016
    Inventors: Shouxun Ji, Zhongyun FAN, Feng YAN
  • Patent number: 6745818
    Abstract: A method and apparatus for converting liquid alloy into its thixotropic state and for fabricating high integrity components by injecting subsequently the thixotropic alloy into a die cavity. The apparatus includes a liquid metal feeder, a high shear twin-screw extruder, a shot assembly and a central control system. The apparatus and method can offer net-shaped components characterized by close to zero porosity, fine and equiaxed particles with a uniform distribution in the eutectic matrix, and a large range of solid volume fractions.
    Type: Grant
    Filed: August 5, 2002
    Date of Patent: June 8, 2004
    Assignee: Brunel University
    Inventors: Zhongyun Fan, Michael John Bevis, Shouxun Ji
  • Publication number: 20040089437
    Abstract: A method and apparatus are provided for fabricating of continuous castings with fine and uniform microstructure, which can be used as feedstock for secondary processing routes, such as thixoforming, forging and machining or direct application in industry. An overheated liquid alloy is fed into a high shear device (for example, a twin-screw extruder) and sheared intensively to produce a sheared liquid alloy or a semisolid slurry, wherein the sheared liquid alloy is at a temperature close to its liquidus and the semisolid slurry is then transferred to a shaping device for production of continuous castings with fine and uniform microstructures through a solidification process. The shaping device is any device capable of forming continuous (i.e.
    Type: Application
    Filed: June 27, 2003
    Publication date: May 13, 2004
    Inventors: Zhongyung Fan, Shouxun Ji, Michael John Bevis