Patents by Inventor Shozo Ishibashi

Shozo Ishibashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9815173
    Abstract: An elastic abrasive with abrasive grains dispersed in or adhered to an elastic base material is ejected toward a side portion of a substrate together with compressed air. The elastic abrasive is ejected toward a predetermined processing area centered on a processing point in an ejection direction that intersects a widthwise line at the processing point and that forms a predetermined inclination angle selected from a range of 2° to 60° relative to a contact line. Moreover, an ejection nozzle and the workpiece are moved relatively to each other so that the processing area is moved at a fixed speed in a circumferential direction of the workpiece and so that the ejection direction is maintained at each processing point after moving. If multiple stacked substrates are to be processed, the processing area is moved at a fixed speed also in a widthwise direction of the substrates.
    Type: Grant
    Filed: June 27, 2012
    Date of Patent: November 14, 2017
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Patent number: 9186775
    Abstract: A long-lasting elastic grinding material capable of subjecting surfaces of objects to mirror-finishing, glossifying and the like via blasting thereof. A nucleus (2) is obtained by granulating a crosslinked polyrotaxane compound having self-tackiness and a rubber hardness of 30 or less into particles of a prescribed diameter.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: November 17, 2015
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Publication number: 20150093969
    Abstract: To obtain a circulation-type blasting device which enables stable processing for a long period of time even in a case that an elastic abrasive of which abrasive grains are attached to a surface of an elastic core are used. A circulation-type blasting device is provided with a device for recycling an elastic abrasive for recycling all or a part of elastic abrasive used in a cyclic way, and the device for recycling the elastic abrasive is provided with a mixing unit for mixing recovered abrasives recovered from an abrasive recovery unit and abrasive grains introduced from an abrasive grain supplying unit in a gas flow by introducing the abrasive grains and the recovered abrasive in the gas flow to generate a solid-gas biphase flow, and a combining unit composed of at least one bent space to which the solid-gas biphase flow is introduced.
    Type: Application
    Filed: September 22, 2014
    Publication date: April 2, 2015
    Inventors: Keiji MASE, Shozo Ishibashi, Yuya Takahashi, Masatoshi Kitagami
  • Publication number: 20140329441
    Abstract: A long-lasting elastic grinding material capable of subjecting surfaces of objects to mirror-finishing, glossifying and the like via blasting thereof. A nucleus (2) is obtained by granulating a crosslinked polyrotaxane compound having self-tackiness and a rubber hardness of 30 or less into particles of a prescribed diameter.
    Type: Application
    Filed: December 12, 2012
    Publication date: November 6, 2014
    Inventors: Keiji Mase, Shozo Ishibashi
  • Patent number: 8845393
    Abstract: A cutting method by sandblasting in which cutting through of a workpiece and/or formation of a through-hole in the workpiece are/is performed by forming a resist on a plate-shaped workpiece and projecting abrasive against the workpiece to cut a portion of the workpiece where no resist is formed, comprises the steps of: forming the resist in a predetermined pattern on a front surface and a back surface of the workpiece symmetrically between the front and back by inkjet printing, and projecting the abrasive against each of the front and back surfaces of the workpiece to make a cut from the front surface side communicate with a cut from a back side at an approximately intermediate position of a thickness of the workpiece.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: September 30, 2014
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Publication number: 20130306148
    Abstract: The problem addressed by the present invention is providing a technique for fabricating, by a method simpler than conventional methods, a silicon substrate that is effective for light trapping, one surface of which has a textured structure and the other surface of which has higher reflectivity than the surface having the textured structure. The fabrication method for this semiconductor substrate comprises: a sandblasting step in which a first surface of a silicon substrate in an as-sliced state, fabricated by slicing a silicon ingot, is surface treated by sandblasting and, after the sandblasting step, a step for carrying out surface treatment using an etching solution that contains either or both of hydrofluoric acid and nitric acid on the silicon substrate.
    Type: Application
    Filed: January 27, 2012
    Publication date: November 21, 2013
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventors: Hidetaka Takato, Isao Sakata, Keiji Mase, Shozo Ishibashi, Takayuki Harada, Yoichi Kondo, Hideyuki Asai
  • Publication number: 20130023187
    Abstract: An elastic abrasive with abrasive grains dispersed in or adhered to an elastic base material is ejected toward a side portion of a substrate together with compressed air. The elastic abrasive is ejected toward a predetermined processing area centered on a processing point in an ejection direction that intersects a widthwise line at the processing point and that forms a predetermined inclination angle selected from a range of 2° to 60° relative to a contact line. Moreover, an ejection nozzle and the workpiece are moved relatively to each other so that the processing area is moved at a fixed speed in a circumferential direction of the workpiece and so that the ejection direction is maintained at each processing point after moving. If multiple stacked substrates are to be processed, the processing area is moved at a fixed speed also in a widthwise direction of the substrates.
    Type: Application
    Filed: June 27, 2012
    Publication date: January 24, 2013
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji MASE, Shozo Ishibashi
  • Patent number: 8298307
    Abstract: An abrasive that can impart a mirror finish, glossiness, or the like to a surface of a workpiece by blasting is provided. A crosslinked polyrotaxane compound having a network structure where crosslinking points are circular molecules of polyrotaxane and also having abrasive grains dispersedly mixed therein is obtained by causing chemical bonding between the circular molecules of the polyrotaxane in a state where the abrasive grains and the polyrotaxane are mixed. Then, the crosslinked polyrotaxane compound is granulated to a predetermined grain diameter to obtain a gel-like abrasive where a part of the dispersedly mixed abrasive grain is exposed at the surface. By using the thus-obtained gel-like abrasive in blasting by projecting the abrasive at an angle tilted with respect to a surface of a workpiece, mirror finishing or the like is possible without making the surface of the workpiece pearskin-like.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: October 30, 2012
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Shozo Ishibashi, Hirofumi Nakayama, Changming Zhao, Christian Ruslim
  • Patent number: 8277277
    Abstract: In blasting with an abrasive containing liquid to confer elasticity, the abrasive from which liquid evaporates in the course of continuance use is uniformly supplied with liquid. Liquid for swelling an elastic abrasive is sprayed in an air flow for transporting the abrasive in a blasting machine 1 including an abrasive-recovery duct 91 communicating between a bottom of a cabinet 2 and an abrasive-recovery tank 3, the abrasive-recovery tank 3, a compressed gas before being introduced into a blasting gun 8, and so forth. Since the abrasive being transported in the air flow is separated into individual particles, each abrasive can be uniformly supplied with liquid.
    Type: Grant
    Filed: October 20, 2008
    Date of Patent: October 2, 2012
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Publication number: 20120052773
    Abstract: A cutting method by sandblasting in which cutting through of a workpiece and/or formation of a through-hole in the workpiece are/is performed by forming a resist on a plate-shaped workpiece and projecting abrasive against the workpiece to cut a portion of the workpiece where no resist is formed, comprises the steps of: forming the resist in a predetermined pattern on a front surface and a back surface of the workpiece symmetrically between the front and back by inkjet printing, and projecting the abrasive against each of the front and back surfaces of the workpiece to make a cut from the front surface side communicate with a cut from a back side at an approximately intermediate position of a thickness of the workpiece.
    Type: Application
    Filed: July 21, 2011
    Publication date: March 1, 2012
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji MASE, Shozo Ishibashi
  • Patent number: 8049136
    Abstract: A method for producing a metal mask for screen printing is provided, in which dross that is deposited at the time a boring operation is conducted via a laser beam is removed, without causing warpage or bending. The method for producing a metal mask for screen printing includes steps of: forming openings in the metal plate by melting the metal plate at positions irradiated by the laser beam; and ejecting an abrasive onto the other surface of the metal plate after the openings are formed. The abrasive ejected in the abrasive ejection step is one having a predetermined flat shape (plate-shaped abrasive), so as to form a plate shape having a flat surface, or an elastically deformable abrasive, with an average grain diameter of a dispersed or carried abrasive grain being 1 mm to 0.1 ?m, and which is ejected at an incident angle of equal to or less than 80 degrees with respect to the other surface of the metal plate, and at an ejection pressure of 0.01 MPa to 0.
    Type: Grant
    Filed: July 16, 2008
    Date of Patent: November 1, 2011
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Publication number: 20110005142
    Abstract: An abrasive that can impart a mirror finish, glossiness, or the like to a surface of a workpiece by blasting is provided. A crosslinked polyrotaxane compound having a network structure where crosslinking points are circular molecules of polyrotaxane and also having abrasive grains dispersedly mixed therein is obtained by causing chemical bonding between the circular molecules of the polyrotaxane in a state where the abrasive grains and the polyrotaxane are mixed. Then, the crosslinked polyrotaxane compound is granulated to a predetermined grain diameter to obtain a gel-like abrasive where a part of the dispersedly mixed abrasive grain is exposed at the surface. By using the thus-obtained gel-like abrasive in blasting by projecting the abrasive at an angle tilted with respect to a surface of a workpiece, mirror finishing or the like is possible without making the surface of the workpiece pearskin-like.
    Type: Application
    Filed: March 4, 2009
    Publication date: January 13, 2011
    Inventors: Keiji Mase, Shozo Ishibashi, Hirofumi Nakayama, Changming Zhao, Christian Ruslim
  • Patent number: 7695346
    Abstract: An abrasive, which makes it possible to polish a surface to be processed of a workpiece with a blast processing, and together therewith, can bear using for a long period of time or a plurality of times, and a method for blast processing with the abrasive are provided. The abrasive is composed of a base material as an elastic body and abrasive grains, wherein the abrasive grains of 10 to 90% by weight are compounded and dispersed into the base material of 90 to 10% by weight such that a content rate (compounding ratio) of the abrasive grains in the abrasive is 10 to 90% by weight when an amount of the abrasive is 100% by weight. The method for blast processing includes a step of injecting or projecting the abrasive at a predetermined angle of incidence with respect to the surface to be processed of the workpiece.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: April 13, 2010
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Shozo Ishibashi, Keiji Mase
  • Patent number: 7629022
    Abstract: Flaky particles whose thickness is ½ or less of a long side of a flat surface thereof are continuously injected together with a compressed gas onto a layer-forming surface of a workpiece to orient the flaky particles so that its flat surface is in line with the surface of the workpiece. By coating a binder to the surface of the workpiece in advance, a bonding between the flake particle thus oriented and the workpiece may be accomplished via this binder, or by generating heat at a point of collision between the surface of the workpiece and the flaky particle and at a collision point in which the subsequent flaky particles collide with the flaky particles that have already reached the surface of the workpiece, the bonding may be accomplished by means of this heat.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: December 8, 2009
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Patent number: 7567873
    Abstract: An inspection method and an inspection apparatus that can easily measure a distribution of residual stress on a surface processed by shot peening, including a state of distribution in a depth direction of a material to be treated in a relatively short time without destroying the material to be treated. A coil provided in the inspection circuit is arranged on a surface processed by shot peening of the inspection target, an alternating current signal is input to the inspection circuit with changing a frequency so that frequency response characteristics of impedance of the inspection circuit is measured and acquired as inspection target data, and the inspection target data is compared to frequency response characteristics of impedance acquired from a sample of which a state of generation of residual stress is found.
    Type: Grant
    Filed: March 26, 2007
    Date of Patent: July 28, 2009
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Takashi Kojima, Masao Kumagai, Kiyoshi Hoshikawa, Shozo Ishibashi
  • Publication number: 20090130959
    Abstract: In blasting with an abrasive containing liquid to confer elasticity, the abrasive from which liquid evaporates in the course of continuance use is uniformly supplied with liquid. Liquid for swelling an elastic abrasive is sprayed in an air flow for transporting the abrasive in a blasting machine 1 including an abrasive-recovery duct 91 communicating between a bottom of a cabinet 2 and an abrasive-recovery tank 3, the abrasive-recovery tank 3, a compressed gas before being introduced into a blasting gun 8, and so forth. Since the abrasive being transported in the air flow is separated into individual particles, each abrasive can be uniformly supplied with liquid.
    Type: Application
    Filed: October 20, 2008
    Publication date: May 21, 2009
    Inventors: Keiji MASE, Shozo Ishibashi
  • Publication number: 20090032507
    Abstract: A method for producing a metal mask for screen printing is provided, in which dross that is deposited at the time a boring operation is conducted via a laser beam is removed, without causing warpage or bending. The method for producing a metal mask for screen printing includes steps of: forming openings in the metal plate by melting the metal plate at positions irradiated by the laser beam; and ejecting an abrasive onto the other surface of the metal plate after the openings are formed. The abrasive ejected in the abrasive ejection step is one having a predetermined flat shape (plate-shaped abrasive), so as to form a plate shape having a flat surface, or an elastically deformable abrasive, with an average grain diameter of a dispersed or carried abrasive grain being 1 mm to 0.1 ?m, and which is ejected at an incident angle of equal to or less than 80 degrees with respect to the other surface of the metal plate, and at an ejection pressure of 0.01 MPa to 0.
    Type: Application
    Filed: July 16, 2008
    Publication date: February 5, 2009
    Inventors: Keiji MASE, Shozo Ishibashi
  • Publication number: 20080233838
    Abstract: A portion to be coated of a workpiece is subjected to substrate treatment by blasting to provide an anchor effect without leaving abrasive grains thereon. A substrate treatment method for a portion to be coated includes ejecting an elastic abrasive onto a portion to be coated of a workpiece to form irregularities with a predetermined surface roughness, thereby providing an anchor effect for a coating to be formed without causing the abrasive grains to be embedded in the surface of the workpiece. The elastic abrasive includes elastic carriers and abrasive grains, particularly, insulating abrasive grains, compounded and dispersed in the base material as an elastic body or carried on surfaces of the base materials by, for example, adhesion.
    Type: Application
    Filed: March 21, 2008
    Publication date: September 25, 2008
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Publication number: 20080001609
    Abstract: To provide an inspection method and an inspection apparatus that can easily measure a distribution of residual stress on a surface processed by shot peening, including a state of distribution in a depth direction of a material to be treated in a relatively short time without destroying the material to be treated. A coil provided in the inspection circuit is arranged on a surface processed by shot peening of the inspection target, an alternating current signal is input to the inspection circuit with changing a frequency so that frequency response characteristics of impedance of the inspection circuit is measured and acquired as inspection target data, and the inspection target data is compared to frequency response characteristics of impedance acquired from a sample of which a state of generation of residual stress is found.
    Type: Application
    Filed: March 26, 2007
    Publication date: January 3, 2008
    Inventors: Takashi Kojima, Masao Kumagai, Kiyoshi Hoshikawa, Shozo Ishibashi
  • Publication number: 20070010174
    Abstract: To provide an injection material pressurized feeding method to stably supply a fixed quantity of an injection material without aggregation and consolidation of the injection material even if the injection material having small particle diameter is used for blasting. A fixed quantity of the injection material is introduced from the injection material tank 2 to a cylindrical pressurizing tank 11 provided between the injection material tank 2 of the blasting device 1 and a blast nozzle, and introduction of compressed stirring gas is started at a deposition part of the injection material introduced in the pressurizing tank 11 then the injection material is stirred in the pressurizing tank 11, and an inside of the pressurizing tank 11 is pressurized by starting introduction of compressed pressurizing gas from a pressurizing tank side wall 11b, thereby the injection material in the state of stirring is pressure-fed to the blast nozzle.
    Type: Application
    Filed: July 5, 2005
    Publication date: January 11, 2007
    Inventors: Keiji Mase, Shozo Ishibashi, Katsuyuki Sakuma