Patents by Inventor Shuhei Wakamatsu

Shuhei Wakamatsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10556229
    Abstract: A lower olefin by using a zeolite catalyst, a composite catalyst capable of further extending the lifetime of catalytic activity, a method for producing the composite catalyst, a method for producing a lower olefin by using the composite catalyst, and a method for regenerating a composite catalyst in the method for producing a lower olefin are provided. The composite catalyst is a catalyst for producing a lower olefin from a hydrocarbon feedstock. This composite catalyst is constituted of a zeolite being a crystalline aluminosilicate containing gallium and iron or iron and further having a framework with 8- to 12-membered ring, and of silicon dioxide. By using the composite catalyst, a lower olefin can be continuously produced over a long period of time.
    Type: Grant
    Filed: July 31, 2015
    Date of Patent: February 11, 2020
    Assignee: CHIYODA CORPORATION
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Azusa Motomiya, Shuhei Wakamatsu
  • Patent number: 10549267
    Abstract: Provided are zeolite catalysts that allow reactions to proceed at temperatures as low as possible when lower olefins are produced from hydrocarbon feedstocks with low boiling points such as light naphtha, make it possible to make propylene yield higher than ethylene yield in the production of lower olefins, and have long lifetime. The zeolite catalysts are used in the production of lower olefins from hydrocarbon feedstocks with low boiling points such as light naphtha. The zeolite catalysts are MFI-type crystalline aluminosilicates containing iron atoms and have molar ratios of iron atoms to total moles of iron atoms and aluminum atoms in the range from 0.4 to 0.7. The use of the zeolite catalysts make it possible to increase propylene yield, to lower reaction temperatures, and to extend catalyst lifetime.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: February 4, 2020
    Assignee: CHIYODA CORPORATION
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Azusa Motomiya, Shuhei Wakamatsu, Sachio Asaoka
  • Publication number: 20190255516
    Abstract: Provided are zeolite catalysts that allow reactions to proceed at temperatures as low as possible when lower olefins are produced from hydrocarbon feedstocks with low boiling points such as light naphtha, make it possible to make propylene yield higher than ethylene yield in the production of lower olefins, and have long lifetime. The zeolite catalysts are used in the production of lower olefins from hydrocarbon feedstocks with low boiling points such as light naphtha. The zeolite catalysts are MFI-type crystalline aluminosilicates containing iron atoms and have molar ratios of iron atoms to total moles of iron atoms and aluminum atoms in the range from 0.4 to 0.7. The use of the zeolite catalysts make it possible to increase propylene yield, to lower reaction temperatures, and to extend catalyst lifetime.
    Type: Application
    Filed: May 3, 2019
    Publication date: August 22, 2019
    Applicant: CHIYODA CORPORATION
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Azusa Motomiya, Shuhei Wakamatsu, Sachio Asaoka
  • Patent number: 9884998
    Abstract: A synthesis gas production apparatus (reformer) to be used for a synthesis gas production step in a GTL (gas-to-liquid) process is prevented from being contaminated by metal components. A method of suppressing metal contamination of a synthesis gas production apparatus operating for a GTL process that includes a synthesis gas production step of producing synthesis gas by causing natural gas and gas containing steam and/or carbon dioxide to react with each other for reforming in a synthesis gas production apparatus in which, at the time of separating and collecting a carbon dioxide contained in the synthesis gas produced in the synthesis gas production step and recycling the separated and collected carbon dioxide as source gas for the reforming reaction in the synthesis gas production step, a nickel concentration in the recycled carbon dioxide is not higher than 0.05 ppmv.
    Type: Grant
    Filed: June 1, 2016
    Date of Patent: February 6, 2018
    Assignees: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., CHIYODA CORPORATION
    Inventors: Shuhei Wakamatsu, Fuyuki Yagi, Tomoyuki Mikuriya, Kenichi Kawazuishi
  • Patent number: 9821301
    Abstract: Provided are zeolite catalysts that allow reactions to proceed at temperatures as low as possible when lower olefins are produced from hydrocarbon feedstocks with low boiling points such as light naphtha, make it possible to make propylene yield higher than ethylene yield in the production of lower olefins, and have long lifetime. The zeolite catalysts are used in the production of lower olefins from hydrocarbon feedstocks with low boiling points such as light naphtha. The zeolite catalysts are MFI-type crystalline aluminosilicates containing iron atoms and have molar ratios of iron atoms to total moles of iron atoms and aluminum atoms in the range from 0.4 to 0.7. The use of the zeolite catalysts make it possible to increase propylene yield, to lower reaction temperatures, and to extend catalyst lifetime.
    Type: Grant
    Filed: June 7, 2013
    Date of Patent: November 21, 2017
    Assignee: CHIYODA CORPORATION
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Azusa Motomiya, Shuhei Wakamatsu, Sachio Asaoka
  • Publication number: 20170282165
    Abstract: Provided are zeolite catalysts that allow reactions to proceed at temperatures as low as possible when lower olefins are produced from hydrocarbon feedstocks with low boiling points such as light naphtha, make it possible to make propylene yield higher than ethylene yield in the production of lower olefins, and have long lifetime. The zeolite catalysts are used in the production of lower olefins from hydrocarbon feedstocks with low boiling points such as light naphtha. The zeolite catalysts are MFI-type crystalline aluminosilicates containing iron atoms and have molar ratios of iron atoms to total moles of iron atoms and aluminum atoms in the range from 0.4 to 0.7. The use of the zeolite catalysts make it possible to increase propylene yield, to lower reaction temperatures, and to extend catalyst lifetime.
    Type: Application
    Filed: June 19, 2017
    Publication date: October 5, 2017
    Applicant: CHIYODA CORPORATION
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Azusa Motomiya, Shuhei Wakamatsu, Sachio Asaoka
  • Publication number: 20170252731
    Abstract: A lower olefin by using a zeolite catalyst, a composite catalyst capable of further extending the lifetime of catalytic activity, a method for producing the composite catalyst, a method for producing a lower olefin by using the composite catalyst, and a method for regenerating a composite catalyst in the method for producing a lower olefin are provided. The composite catalyst is a catalyst for producing a lower olefin from a hydrocarbon feedstock. This composite catalyst is constituted of a zeolite being a crystalline aluminosilicate containing gallium and iron or iron and further having a framework with 8- to 12-membered ring, and of silicon dioxide. By using the composite catalyst, a lower olefin can be continuously produced over a long period of time.
    Type: Application
    Filed: July 31, 2015
    Publication date: September 7, 2017
    Applicant: CHIYODA CORPORATION
    Inventors: Shinya HODOSHIMA, Fuyuki YAGI, Azusa MOTOMIYA, Shuhei WAKAMATSU
  • Patent number: 9725656
    Abstract: A synthesis gas production apparatus (reformer) to be used for a synthesis gas production step in a GTL (gas-to-liquid) process is prevented from being contaminated by metal components. A method of suppressing metal contamination of a synthesis gas production apparatus operating for a GTL process that includes a synthesis gas production step of producing synthesis gas by causing natural gas and gas containing steam and/or carbon dioxide to react with each other for reforming in a synthesis gas production apparatus in which, at the time of separating and collecting a carbon dioxide contained in the synthesis gas produced in the synthesis gas production step and recycling the separated and collected carbon dioxide as source gas for the reforming reaction in the synthesis gas production step, a nickel concentration in the recycled carbon dioxide is not higher than 0.05 ppmv.
    Type: Grant
    Filed: March 22, 2012
    Date of Patent: August 8, 2017
    Assignees: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., CHIYODA CORPORATION
    Inventors: Shuhei Wakamatsu, Fuyuki Yagi, Tomoyuki Mikuriya, Kenichi Kawazuishi
  • Publication number: 20160272895
    Abstract: A synthesis gas production apparatus (reformer) to be used for a synthesis gas production step in a GTL (gas-to-liquid) process is prevented from being contaminated by metal components. A method of suppressing metal contamination of a synthesis gas production apparatus operating for a GTL process that includes a synthesis gas production step of producing synthesis gas by causing natural gas and gas containing steam and/or carbon dioxide to react with each other for reforming in a synthesis gas production apparatus in which, at the time of separating and collecting a carbon dioxide contained in the synthesis gas produced in the synthesis gas production step and recycling the separated and collected carbon dioxide as source gas for the reforming reaction in the synthesis gas production step, a nickel concentration in the recycled carbon dioxide is not higher than 0.05 ppmv.
    Type: Application
    Filed: June 1, 2016
    Publication date: September 22, 2016
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., CHIYODA CORPORATION
    Inventors: Shuhei Wakamatsu, Fuyuki Yagi, Tomoyuki Mikuriya, Kenichi Kawazuishi
  • Publication number: 20150174565
    Abstract: Provided are zeolite catalysts that allow reactions to proceed at temperatures as low as possible when lower olefins are produced from hydrocarbon feedstocks with low boiling points such as light naphtha, make it possible to make propylene yield higher than ethylene yield in the production of lower olefins, and have long lifetime. The zeolite catalysts are used in the production of lower olefins from hydrocarbon feedstocks with low boiling points such as light naphtha. The zeolite catalysts are MFI-type crystalline aluminosilicates containing iron atoms and have molar ratios of iron atoms to total moles of iron atoms and aluminum atoms in the range from 0.4 to 0.7. The use of the zeolite catalysts make it possible to increase propylene yield, to lower reaction temperatures, and to extend catalyst lifetime.
    Type: Application
    Filed: June 7, 2013
    Publication date: June 25, 2015
    Applicant: CHIYODA CORPORATION
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Azusa Motomiya, Shuhei Wakamatsu, Sachio Asaoka
  • Patent number: 9056772
    Abstract: It is avoided that the sulfur compounds originating from the castable is mixed into produced synthesis gas, the mixed sulfur compounds are separated and collected with carbon dioxide, the collected carbon dioxide is recycled as raw material gas and then the sulfur compounds is directly supplied to the reformer to consequently degrade the reforming catalyst in the reformer by sulfur poisoning. The carbon dioxide separated and collected in the carbon dioxide removal step is introduced into the desulfurization apparatus of the desulfurization step or the sulfur compounds adsorption apparatus before being recycled to the reformer to remove the sulfur compounds.
    Type: Grant
    Filed: February 21, 2011
    Date of Patent: June 16, 2015
    Assignees: JAPAN OIL GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., NIPPON STEEL ENGINEERING CO., LTD., CHIYODA CORPORATION
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Shuhei Wakamatsu, Kenichi Kawazuishi
  • Patent number: 8832967
    Abstract: A situation where sulfur compounds originating from a castable are mixed into synthesis gas produced by way of a reforming reaction and the mixed sulfur compounds are separated and collected with carbon dioxide and further fed into a reformer to thereby degrade the reforming catalyst of the reformer by sulfur poisoning is avoided. Purge gas that is steam or steam-containing gas is made to flow into the piping to be used for a synthesis gas production apparatus and dried out to remove the sulfur compounds contained in the castable prior to the start-up of operation of the synthesis gas production apparatus, in order to prevent the sulfur compounds from being released by hot synthesis gas.
    Type: Grant
    Filed: February 21, 2011
    Date of Patent: September 16, 2014
    Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd., Chiyoda Corporation
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Shuhei Wakamatsu, Kenichi Kawazuishi
  • Patent number: 8758722
    Abstract: Provided is a method for producing hydrogen aimed at storage and transportation, by which hydrogen for storage and transportation that is necessary for smoothly performing an organic chemical hydride method can be industrially produced efficiently at low cost. The method is a method for producing hydrogen aimed at storage and transportation in an organic chemical hydride method, in which: the hydrogenation process of an aromatic compound uses, as a hydrogen source for the reaction of the aromatic compound, a reaction gas is produced by a reforming reaction and adjusted a hydrogen concentration from 30 to 70 vol % by a shift reaction; and a hydrogenated aromatic compound is separated from a reaction mixture obtained in the hydrogenation process, which is followed by purification.
    Type: Grant
    Filed: March 24, 2011
    Date of Patent: June 24, 2014
    Assignee: Chiyoda Corporation
    Inventors: Yoshimi Okada, Masashi Saito, Shuhei Wakamatsu, Mitsunori Shimura
  • Publication number: 20140021094
    Abstract: Heavy hydrocarbons contained in FT off gas of a GTL process are removed by bringing the FT off gas into contact with absorption oil, by introducing the FT off gas into a distillation tower, by cooling the FT off gas or by driving the FT off gas into an adsorbent. A burner tip for heating a reformer tube, using FT off gas as fuel, is prevented from being plugged by the deposition of heavy hydrocarbons contained in the FT off gas.
    Type: Application
    Filed: March 31, 2011
    Publication date: January 23, 2014
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, CHIYODA CORPORATION, COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD.
    Inventors: Kenichi Kawazuishi, Fuyuki Yagi, Shuhei Wakamatsu, Tomoyuki Mikuriya
  • Publication number: 20140018450
    Abstract: A synthesis gas production apparatus (reformer) to be used for a synthesis gas production step in a GTL (gas-to-liquid) process is prevented from being contaminated by metal components. A method of suppressing metal contamination of a synthesis gas production apparatus operating for a GTL process that includes a synthesis gas production step of producing synthesis gas by causing natural gas and gas containing steam and/or carbon dioxide to react with each other for reforming in a synthesis gas production apparatus in which, at the time of separating and collecting a carbon dioxide contained in the synthesis gas produced in the synthesis gas production step and recycling the separated and collected carbon dioxide as source gas for the reforming reaction in the synthesis gas production step, a nickel concentration in the recycled carbon dioxide is not higher than 0.05 ppmv.
    Type: Application
    Filed: March 22, 2012
    Publication date: January 16, 2014
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, CHIYODA CORPORATION, COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD.
    Inventors: Shuhei Wakamatsu, Fuyuki Yagi, Tomoyuki Mikuriya, Kenichi Kawazuishi
  • Patent number: 8403662
    Abstract: A combustion air supply apparatus 9 of alternating heat exchange type supplies combustion air and discharges combustion exhaust gas at a flow velocity of 80 to 200 m/sec. A burner assembly 4 is configured in such a manner that low-caloric fuel gas is pre-heated with heat of pre-combusting high-caloric fuel gas before the low-caloric fuel gas reaches a mixing starting space CA in the combustion chamber where the pre-combusting high-caloric fuel gas and the low-caloric fuel gas come to burn together in a full scale in the mixing starting space CA. When an air amount of the combustion air supplied through the high-temperature air supply ports of the plurality of fuel gas combustion apparatuses is defined as Q1 and an air amount of the pre-combustion air to be mixed with the high-caloric fuel gas, supplied from the fuel gas combustion apparatuses, is defined as Q2, a total air amount (Q1+Q2) is 1.02 to 1.10 times more than a theoretical air amount QS required for combustion, and a ratio of Q2/(Q1+Q2) is 0.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: March 26, 2013
    Assignees: Chiyoda Corporation, Nippon Furnace Co., Ltd.
    Inventors: Tomoyuki Mikuriya, Toshiaki Yoshioka, Ryoichi Kawabata, Eiji Watanabe, Nobuhiro Onda, Takeo Nikkuni, Shuhei Wakamatsu, Susumu Mochida, Tadahiro Araake, Hiroyuki Nakamura
  • Publication number: 20120321549
    Abstract: Provided is a method for producing hydrogen aimed at storage and transportation, by which hydrogen for storage and transportation that is necessary for smoothly performing an organic chemical hydride method can be industrially produced efficiently at low cost. The method is a method for producing hydrogen aimed at storage and transportation in an organic chemical hydride method, in which: the hydrogenation process of an aromatic compound uses, as a hydrogen source for the reaction of the aromatic compound, a reaction gas is produced by a reforming reaction and adjusted a hydrogen concentration from 30 to 70 vol % by a shift reaction; and a hydrogenated aromatic compound is separated from a reaction mixture obtained in the hydrogenation process, which is followed by purification.
    Type: Application
    Filed: March 24, 2011
    Publication date: December 20, 2012
    Inventors: Yoshimi Okada, Masashi Saito, Shuhei Wakamatsu, Mitsunori Shimura
  • Publication number: 20120317833
    Abstract: A situation where sulfur compounds originating from a castable are mixed into synthesis gas produced by way of a reforming reaction and the mixed sulfur compounds are separated and collected with carbon dioxide and further fed into a reformer to thereby degrade the reforming catalyst of the reformer by sulfur poisoning is avoided. Purge gas that is steam or steam-containing gas is made to flow into the piping to be used for a synthesis gas production apparatus and dried out to remove the sulfur compounds contained in the castable prior to the start-up of operation of the synthesis gas production apparatus, in order to prevent the sulfur compounds from being released by hot synthesis gas.
    Type: Application
    Filed: February 21, 2011
    Publication date: December 20, 2012
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATON, JX NIPPON OIL & ENERGY CORPORATION, CHIYODA CORPORATION, COSMO OIL CO., LTD., NIPPON STEEL ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD.
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Shuhei Wakamatsu, Kenichi Kawazuishi
  • Publication number: 20120316252
    Abstract: It is avoided that the sulfur compounds originating from the castable is mixed into produced synthesis gas, the mixed sulfur compounds are separated and collected with carbon dioxide, the collected carbon dioxide is recycled as raw material gas and then the sulfur compounds is directly supplied to the reformer to consequently degrade the reforming catalyst in the reformer by sulfur poisoning. The carbon dioxide separated and collected in the carbon dioxide removal step is introduced into the desulfurization apparatus of the desulfurization step or the sulfur compounds adsorption apparatus before being recycled to the reformer to remove the sulfur compounds.
    Type: Application
    Filed: February 21, 2011
    Publication date: December 13, 2012
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATON, JX NIPPON OIL & ENERGY CORPORATION, CHIYODA CORPORATION, COSMO OIL CO., LTD., NIPPON STEEL ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD.
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Shuhei Wakamatsu, Kenichi Kawazuishi
  • Publication number: 20100143854
    Abstract: In a burning air feeding device (9) of alternating heat-exchanging type, the feed of burning air and the discharge of a burned exhaust gas are performed at the speeds of 80 to 200 m/sec. A burner structure (4) is constituted such that a low-calorie fuel gas is preheated with the heat of a precombustion high-calorie fuel gas till the low-calorie fuel gas reaches a mixing starting zone (CA), and such that the precombustion high-calorie fuel gas and the low-calorie fuel gas are burned together in the mixing starting zone (CA). The sum (Q1+Q2) of an air quantity (Q1) fed from the hot air feeding ports of a plurality of fuel gas burning devices and an air quantity (Q2) of a precombustion air to be mixed with the high-calorie fuel gas in the plural fuel gas burning devices is set to 1.02 to 1.10 times as high as the stoichiometric air quantity (Qs) necessary for the combustion, and the ratio (Q2/(Q1+Q2)) is set within the range of 0.011 to 0.047.
    Type: Application
    Filed: June 19, 2008
    Publication date: June 10, 2010
    Applicants: CHIYODA CORPORATION, NIPPON FURNACE CO., LTD.
    Inventors: Tomoyuki Mikuriya, Toshiaki Yoshioka, Ryoichi Kawarata, Eiji Watanabe, Nobuhiro Onda, Takeo Nikkuni, Shuhei Wakamatsu, Susumu Mochida, Tadahiro Araake, Hiroyuki Nakamura