Patents by Inventor Shuhei Yamanaka
Shuhei Yamanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9548641Abstract: A linear and rotary actuator system includes a shaft member moving linearly in an axial direction and rotating around an axis line, a hollow rotor surrounding the shaft member, a stator of a rotary motor having a space for holding the rotor and which rotates the rotor around the axis line, linear bearings, that rotates together with the rotor to transmit rotation of the rotor of the rotary motor to the shaft member and accepts linear movement of the shaft member, an angle measuring unit for measuring a rotation angle of the rotor, and a rotary motor driver for controlling the rotary motor in such a manner that the rotation angle of the rotor of the rotary motor measured by the angle measuring unit conforms to a command value. The rotation angle of the shaft member is controlled by controlling the rotation angle of the rotor of the rotary motor.Type: GrantFiled: February 18, 2014Date of Patent: January 17, 2017Assignee: THK CO., LTD.Inventors: Toshiyuki Aso, Shuhei Yamanaka, Takayuki Kuze
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Patent number: 9318984Abstract: A linear motor device includes a linear motor and a control unit configured to apply a load to a pressurizing object by causing a movable part of the linear motor to move. After causing the movable part to move toward the pressurizing object at a predetermined first speed based on position control, the control unit controls the movable part to move by performing deceleration to a second speed which is slower than the first speed and at which the pressure applied to the pressurizing object is less than or equal to a predetermined pressure when the movable part starts to apply the pressure to the pressurizing object, and the control unit causes the movable part to move until the current flowing through the linear motor is greater than or equal to a predetermined current limit value.Type: GrantFiled: December 5, 2012Date of Patent: April 19, 2016Assignee: THK CO., LTD.Inventors: Shuhei Yamanaka, Yuki Nomura
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Publication number: 20140333236Abstract: A linear motor device includes a linear motor and a control unit configured to apply a load to a pressurizing object by causing a movable part of the linear motor to move. After causing the movable part to move toward the pressurizing object at a predetermined first speed based on position control, the control unit controls the movable part to move by performing deceleration to a second speed which is slower than the first speed and at which the pressure applied to the pressurizing object is less than or equal to a predetermined pressure when the movable part starts to apply the pressure to the pressurizing object, and the control unit causes the movable part to move until the current flowing through the linear motor is greater than or equal to a predetermined current limit value.Type: ApplicationFiled: December 5, 2012Publication date: November 13, 2014Applicant: THK CO., LTD.Inventors: Shuhei Yamanaka, Yuki Nomura
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Publication number: 20140210396Abstract: A linear motor device includes a linear motor and a controller that applies pressure to a pressurizing target by moving a needle provided with the linear motor. The controller includes: a speed-change position-setting unit that calculates a deceleration start position, which is a position where a movement speed of the needle starts to be reduced from a first speed to a second speed when the pressurizing target start to be pressurized, based on a distance required to reduce the movement speed of the needle from the first speed to the second speed which is lower than the first speed and at which pressure applied to the pressurizing target when the needle comes into contact with the pressurizing target is equal to or lower than a predetermined pressure; and a position determination unit that drives the needle of the linear motor at the first speed and at the second speed.Type: ApplicationFiled: September 6, 2012Publication date: July 31, 2014Applicant: THK CO., LTD.Inventors: Shuhei Yamanaka, Yuki Nomura
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Publication number: 20140159551Abstract: A linear and rotary actuator system includes a shaft member moving linearly in an axial direction and rotating around an axis line, a hollow rotor surrounding the shaft member, a stator of a rotary motor having a space for holding the rotor and which rotates the rotor around the axis line, linear bearings, that rotates together with the rotor to transmit rotation of the rotor of the rotary motor to the shaft member and accepts linear movement of the shaft member, an angle measuring unit for measuring a rotation angle of the rotor, and a rotary motor driver for controlling the rotary motor in such a manner that the rotation angle of the rotor of the rotary motor measured by the angle measuring unit conforms to a command value. The rotation angle of the shaft member is controlled by controlling the rotation angle of the rotor of the rotary motor.Type: ApplicationFiled: February 18, 2014Publication date: June 12, 2014Applicant: THK CO., LTD.Inventors: Toshiyuki ASO, Shuhei YAMANAKA, Takayuki KUZE
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Patent number: 8686603Abstract: Provided is a linear and rotary actuator capable of bearing moment and load from a movable body and downsizing its radial dimension. A spline shaft is held in housings to be movable linearly in the axial direction and rotatable about the axis. The spline shaft is connected to a mover shaft of a linear motor. The spline shaft is surrounded with a hollow rotor of a rotary motor. The rotor is connected to a spline nut which transmits rotation of the rotor to the spline shaft by rotating together with the rotor and allows linear movement of the spline shaft. The rotor of the rotary motor is rotated by a stator of the rotary motor. The spline nut, the stator of the rotary motor and a stator of the linear motor are arranged in this order from an end of the spline shaft and mover shaft along the axial direction.Type: GrantFiled: September 29, 2009Date of Patent: April 1, 2014Assignee: THK Co., Ltd.Inventors: Toshiyuki Aso, Shuhei Yamanaka, Takayuki Kuze
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Patent number: 8390153Abstract: Provided is a linear motor capable of simplifying assembling of a coil unit and stabilizing a coil pitch and the overall length of the coil unit. The linear motor has a rod 1 having magnets 3, a plurality of coils 4 arranged in the axial direction of the rod 1, a housing 2 covering the coils 4, and a coil holder 5 holding the coils 4 in the housing 2. The coil holder 5 includes a holder main body 5a elongating in the coil arrangement direction and a plurality of spacer portions 5b made of resin and each interposed between each adjacent two of the coils 4 to insulate the coils 4 from each other, the spacer portions 5b being formed integrally with the holder main body 5a.Type: GrantFiled: September 28, 2006Date of Patent: March 5, 2013Assignee: THK Co., Ltd.Inventors: Toshiyuki Aso, Shuhei Yamanaka, Kazuya Horiike, Taro Miyamoto, Yukitaka Ikeya, Tadao Yoneta
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Patent number: 8362720Abstract: A position detection system includes a linear motor having a rod in which magnetic poles of N pole and S pole are arranged alternately in an axial direction and a plurality of coils surrounding the rod a magnetic sensor for detecting change in the direction of the magnetic field of the rod caused by linear movement of the rod relative to the coils to output a sine wave signal and a cosine wave signal which are 90° phase shifted with respect to one another, and a position detecting circuit for detecting a position of the rod relative to the coils. As the magnetic sensor detects the change in the direction of the magnetic field of the rod, the sine wave signal and the cosine wave signal output from the magnetic sensor hardly vary even when the distance between the rod and the magnetic sensor is changed.Type: GrantFiled: May 30, 2008Date of Patent: January 29, 2013Assignee: THK Co., Ltd.Inventors: Toshiyuki Aso, Shuhei Yamanaka, Toshiro Tojo
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Patent number: 8143750Abstract: A compact linear motor is provided which is able to limit a rod, which linearly moves relatively to coils, from revolving. The linear motor comprises a rod (11) equipped with magnets (13), coils (4) surrounding the rod (11), and a housing (5) covering the coils (4), and the rod (11) is made to linearly move relatively to the coils (4) by magnetic fields from the magnets (13) and current made to flow through the coils (4). And the rod (11) comprises an outer circumferential surface on which spline grooves (10a) are formed so as to run along an axial direction of the rod (11). The housing (5) comprises a spline nut (8) that fits the spline grooves (10a) and limits the rod (11) from revolving around an axis line thereof.Type: GrantFiled: August 22, 2006Date of Patent: March 27, 2012Assignee: THK Co., Ltd.Inventors: Toshiyuki Aso, Shuhei Yamanaka
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Publication number: 20110181129Abstract: Provided is a linear and rotary actuator capable of bearing moment and load from a movable body and downsizing its radial dimension. A spline shaft is held in housings to be movable linearly in the axial direction and rotatable about the axis. The spline shaft is connected to a mover shaft of a linear motor. The spline shaft is surrounded with a hollow rotor of a rotary motor. The rotor is connected to a spline nut which transmits rotation of the rotor to the spline shaft by rotating together with the rotor and allows linear movement of the spline shaft. The rotor of the rotary motor is rotated by a stator of the rotary motor. The spline nut, the stator of the rotary motor and a stator of the linear motor are arranged in this order from an end of the spline shaft and mover shaft along the axial direction.Type: ApplicationFiled: September 29, 2009Publication date: July 28, 2011Applicant: THK CO., LTD.Inventors: Toshiyuki Aso, Shuhei Yamanaka, Takayuki Kuze
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Patent number: 7812482Abstract: By reviewing a material of a forcer housing and an assembly structure of a coil member with respect to the forcer housing, a thrust force is increased, an optimum shape can be easily given to the forcer housing depending on a purpose of use, and a linear motor can be manufactured at low cost. The linear motor includes a magnet rod composed of a large number of magnetic poles arranged with predetermined pitches along an axial direction and a forcer having a through-hole into which the magnet rod is loosely inserted and reciprocatable relatively to the magnet rod according to an applied electric signal. The forcer is composed of a forcer housing in which the through-hole is defined and a coil member which is arranged on an inner peripheral surface of the through-hole of the forcer housing and to which the electric signal is applied. The forcer housing is formed by mold forming with an insulating nonmetal inorganic material.Type: GrantFiled: September 30, 2005Date of Patent: October 12, 2010Assignee: THK Co., Ltd.Inventors: Toshiyuki Aso, Taro Miyamoto, Shuhei Yamanaka
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Publication number: 20100171459Abstract: Provided is a position detection system which is inexpensive and does not need to control the accuracy of mounting a sensor strictly. The position detection system according to the present invention includes; a linear motor having a rod 1 in which magnetic poles of N pole and S pole are arranged alternately in an axial direction and a plurality of coils 4 surrounding the rod 1; a magnetic sensor 12 for detecting change in the direction of the magnetic field of the rod 1 caused by linear movement of the rod 1 relative to the coils 4 to output a sine wave signal and a cosine wave signal which are 90° phase shifted to each other; and a position detecting circuit 13 for detecting a position of the rod 1 relative to the coils 4. As the magnetic sensor 12 detects the change in the direction of the magnetic field of the rod 1, the sine wave signal and the cosine wave signal output from the magnetic sensor 12 hardly vary eve when the distance between the rod 1 and the magnetic sensor is changed.Type: ApplicationFiled: May 30, 2008Publication date: July 8, 2010Applicant: THK CO., LTD.Inventors: Toshiyuki Aso, Shuhei Yamanaka, Toshiro Tojo
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Publication number: 20090261663Abstract: Provided is a linear motor capable of simplifying assembling of a coil unit and stabilizing a coil pitch and the overall length of the coil unit. The linear motor has a rod 1 having magnets 3, a plurality of coils 4 arranged in the axial direction of the rod 1, a housing 2 covering the coils 4, and a coil holder 5 holding the coils 4 in the housing 2. The coil holder 5 includes a holder main body 5a elongating in the coil arrangement direction and a plurality of spacer portions 5b made of resin and each interposed between each adjacent two of the coils 4 to insulate the coils 4 from each other, the spacer portions 5b being formed integrally with the holder main body 5a.Type: ApplicationFiled: September 28, 2006Publication date: October 22, 2009Applicant: THK CO., LTD.Inventors: Toshiyuki Aso, Shuhei Yamanaka, Kazuya Horiike, Taro Miyamoto, Yukitaka Ikeya, Tadao Yoneta
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Patent number: 7586219Abstract: The present invention provides a drive guide apparatus capable of ensuring an increased lifetime by preventing heat generated from a primary side of a linear motor from being transferred to a rail or a moving member of a guide mechanism to which the primary side of the linear motor is connected, thereby preventing variation of rolling resistance or sliding resistance of the guide mechanism. The drive guide apparatus has a linear motor and a guide mechanism that has a rail and a moving member provided to be movable relative to the rail. A primary side of the linear motor is connected to the rail. Thermal insulators for blocking heat generated from the primary side of the linear motor are provided between the primary side and the rail of the guide mechanism to which the primary side is connected directly or indirectly.Type: GrantFiled: March 28, 2008Date of Patent: September 8, 2009Assignee: THK Co., Ltd.Inventors: Taro Miyamoto, Toshiyuki Aso, Shuhei Yamanaka, Wataru Nakayama
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Publication number: 20090218894Abstract: A compact linear motor is provided which is able to limit a rod, which linearly moves relatively to coils, from revolving. The linear motor comprises a rod (11) equipped with magnets (13), coils (4) surrounding the rod (11), and a housing (5) covering the coils (4), and the rod (11) is made to linearly move relatively to the coils (4) by magnetic fields from the magnets (13) and current made to flow through the coils (4). And the rod (11) comprises an outer circumferential surface on which spline grooves (10a) are formed so as to run along an axial direction of the rod (11). The housing (5) comprises a spline nut (8) that fits the spline grooves (10a) and limits the rod (11) from revolving around an axis line thereof.Type: ApplicationFiled: August 22, 2006Publication date: September 3, 2009Applicant: THK CO., LTD.Inventors: Toshiyuki Aso, Shuhei Yamanaka
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Publication number: 20080303356Abstract: By reviewing a material of a forcer housing and an assembly structure of a coil member with respect to the forcer housing, a thrust force is increased, an optimum shape can be easily given to the forcer housing depending on a purpose of use, and a linear motor can be manufactured at low cost. The linear motor includes a magnet rod composed of a large number of magnetic poles arranged with predetermined pitches along an axial direction and a forcer having a through-hole into which the magnet rod is loosely inserted and reciprocatable relatively to the magnet rod according to an applied electric signal. The forcer is composed of a forcer housing in which the through-hole is defined and a coil member which is arranged on an inner peripheral surface of the through-hole of the forcer housing and to which the electric signal is applied. The forcer housing is formed by mold forming with an insulating nonmetal inorganic material.Type: ApplicationFiled: September 30, 2005Publication date: December 11, 2008Applicant: THK CO., LTD.Inventors: Toshiyuki Aso, Taro Miyamoto, Shuhei Yamanaka
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Publication number: 20080246349Abstract: The present invention provides a drive guide apparatus capable of ensuring an increased lifetime by preventing heat generated from a primary side of a linear motor from being transferred to a rail or a moving member of a guide mechanism to which the primary side of the linear motor is connected, thereby preventing variation of rolling resistance or sliding resistance of the guide mechanism. The drive guide apparatus has a linear motor and a guide mechanism that has a rail and a moving member provided to be movable relative to the rail. A primary side of the linear motor is connected to the rail. Thermal insulators for blocking heat generated from the primary side of the linear motor are provided between the primary side and the rail of the guide mechanism to which the primary side is connected directly or indirectly.Type: ApplicationFiled: March 28, 2008Publication date: October 9, 2008Applicant: THK CO., LTD.Inventors: Taro Miyamoto, Toshiyuki Aso, Shuhei Yamanaka, Wataru Nakayama
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Patent number: 7368837Abstract: The present invention provides a drive guide apparatus capable of ensuring an increased lifetime by preventing heat generated from a primary side of a linear motor from being transferred to a rail or a moving member of a guide mechanism to which the primary side of the linear motor is connected, thereby preventing variation of rolling resistance or sliding resistance of the guide mechanism. The drive guide apparatus has a linear motor and a guide mechanism that has a rail and a moving member provided to be movable relative to the rail. A primary side of the linear motor is connected to the rail. Thermal for blocking heat generated from the primary side of the linear motor are provided between the primary side and the rail of the guide mechanism to which the primary side is connected directly or indirectly.Type: GrantFiled: June 27, 2003Date of Patent: May 6, 2008Assignee: THK Co., Ltd.Inventors: Taro Miyamoto, Toshiyuki Aso, Shuhei Yamanaka, Wataru Nakayama
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Publication number: 20050258688Abstract: The present invention provides a drive guide apparatus capable of ensuring an increased lifetime by preventing heat generated from a primary side of a linear motor from being transferred to a rail or a moving member of a guide mechanism to which the primary side of the linear motor is connected, thereby preventing variation of rolling resistance or sliding resistance of the guide mechanism. The drive guide apparatus has a linear motor 10 and a guide mechanism 14 that has a rail 18 and a moving member (moving block 15) provided to be movable relative to the rail 18. A primary side 11 of the linear motor 10 is connected to the rail 18 or the moving member (moving block 15) of the guide mechanism 14.Type: ApplicationFiled: June 27, 2003Publication date: November 24, 2005Applicant: THK CO., LTD.Inventors: Taro Miyamoto, Toshiyuki Aso, Shuhei Yamanaka, Wataru Nakayama