Patents by Inventor Shuhei Yamanaka

Shuhei Yamanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9548641
    Abstract: A linear and rotary actuator system includes a shaft member moving linearly in an axial direction and rotating around an axis line, a hollow rotor surrounding the shaft member, a stator of a rotary motor having a space for holding the rotor and which rotates the rotor around the axis line, linear bearings, that rotates together with the rotor to transmit rotation of the rotor of the rotary motor to the shaft member and accepts linear movement of the shaft member, an angle measuring unit for measuring a rotation angle of the rotor, and a rotary motor driver for controlling the rotary motor in such a manner that the rotation angle of the rotor of the rotary motor measured by the angle measuring unit conforms to a command value. The rotation angle of the shaft member is controlled by controlling the rotation angle of the rotor of the rotary motor.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: January 17, 2017
    Assignee: THK CO., LTD.
    Inventors: Toshiyuki Aso, Shuhei Yamanaka, Takayuki Kuze
  • Patent number: 9318984
    Abstract: A linear motor device includes a linear motor and a control unit configured to apply a load to a pressurizing object by causing a movable part of the linear motor to move. After causing the movable part to move toward the pressurizing object at a predetermined first speed based on position control, the control unit controls the movable part to move by performing deceleration to a second speed which is slower than the first speed and at which the pressure applied to the pressurizing object is less than or equal to a predetermined pressure when the movable part starts to apply the pressure to the pressurizing object, and the control unit causes the movable part to move until the current flowing through the linear motor is greater than or equal to a predetermined current limit value.
    Type: Grant
    Filed: December 5, 2012
    Date of Patent: April 19, 2016
    Assignee: THK CO., LTD.
    Inventors: Shuhei Yamanaka, Yuki Nomura
  • Publication number: 20140333236
    Abstract: A linear motor device includes a linear motor and a control unit configured to apply a load to a pressurizing object by causing a movable part of the linear motor to move. After causing the movable part to move toward the pressurizing object at a predetermined first speed based on position control, the control unit controls the movable part to move by performing deceleration to a second speed which is slower than the first speed and at which the pressure applied to the pressurizing object is less than or equal to a predetermined pressure when the movable part starts to apply the pressure to the pressurizing object, and the control unit causes the movable part to move until the current flowing through the linear motor is greater than or equal to a predetermined current limit value.
    Type: Application
    Filed: December 5, 2012
    Publication date: November 13, 2014
    Applicant: THK CO., LTD.
    Inventors: Shuhei Yamanaka, Yuki Nomura
  • Publication number: 20140210396
    Abstract: A linear motor device includes a linear motor and a controller that applies pressure to a pressurizing target by moving a needle provided with the linear motor. The controller includes: a speed-change position-setting unit that calculates a deceleration start position, which is a position where a movement speed of the needle starts to be reduced from a first speed to a second speed when the pressurizing target start to be pressurized, based on a distance required to reduce the movement speed of the needle from the first speed to the second speed which is lower than the first speed and at which pressure applied to the pressurizing target when the needle comes into contact with the pressurizing target is equal to or lower than a predetermined pressure; and a position determination unit that drives the needle of the linear motor at the first speed and at the second speed.
    Type: Application
    Filed: September 6, 2012
    Publication date: July 31, 2014
    Applicant: THK CO., LTD.
    Inventors: Shuhei Yamanaka, Yuki Nomura
  • Publication number: 20140159551
    Abstract: A linear and rotary actuator system includes a shaft member moving linearly in an axial direction and rotating around an axis line, a hollow rotor surrounding the shaft member, a stator of a rotary motor having a space for holding the rotor and which rotates the rotor around the axis line, linear bearings, that rotates together with the rotor to transmit rotation of the rotor of the rotary motor to the shaft member and accepts linear movement of the shaft member, an angle measuring unit for measuring a rotation angle of the rotor, and a rotary motor driver for controlling the rotary motor in such a manner that the rotation angle of the rotor of the rotary motor measured by the angle measuring unit conforms to a command value. The rotation angle of the shaft member is controlled by controlling the rotation angle of the rotor of the rotary motor.
    Type: Application
    Filed: February 18, 2014
    Publication date: June 12, 2014
    Applicant: THK CO., LTD.
    Inventors: Toshiyuki ASO, Shuhei YAMANAKA, Takayuki KUZE
  • Patent number: 8686603
    Abstract: Provided is a linear and rotary actuator capable of bearing moment and load from a movable body and downsizing its radial dimension. A spline shaft is held in housings to be movable linearly in the axial direction and rotatable about the axis. The spline shaft is connected to a mover shaft of a linear motor. The spline shaft is surrounded with a hollow rotor of a rotary motor. The rotor is connected to a spline nut which transmits rotation of the rotor to the spline shaft by rotating together with the rotor and allows linear movement of the spline shaft. The rotor of the rotary motor is rotated by a stator of the rotary motor. The spline nut, the stator of the rotary motor and a stator of the linear motor are arranged in this order from an end of the spline shaft and mover shaft along the axial direction.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: April 1, 2014
    Assignee: THK Co., Ltd.
    Inventors: Toshiyuki Aso, Shuhei Yamanaka, Takayuki Kuze
  • Patent number: 8390153
    Abstract: Provided is a linear motor capable of simplifying assembling of a coil unit and stabilizing a coil pitch and the overall length of the coil unit. The linear motor has a rod 1 having magnets 3, a plurality of coils 4 arranged in the axial direction of the rod 1, a housing 2 covering the coils 4, and a coil holder 5 holding the coils 4 in the housing 2. The coil holder 5 includes a holder main body 5a elongating in the coil arrangement direction and a plurality of spacer portions 5b made of resin and each interposed between each adjacent two of the coils 4 to insulate the coils 4 from each other, the spacer portions 5b being formed integrally with the holder main body 5a.
    Type: Grant
    Filed: September 28, 2006
    Date of Patent: March 5, 2013
    Assignee: THK Co., Ltd.
    Inventors: Toshiyuki Aso, Shuhei Yamanaka, Kazuya Horiike, Taro Miyamoto, Yukitaka Ikeya, Tadao Yoneta
  • Patent number: 8362720
    Abstract: A position detection system includes a linear motor having a rod in which magnetic poles of N pole and S pole are arranged alternately in an axial direction and a plurality of coils surrounding the rod a magnetic sensor for detecting change in the direction of the magnetic field of the rod caused by linear movement of the rod relative to the coils to output a sine wave signal and a cosine wave signal which are 90° phase shifted with respect to one another, and a position detecting circuit for detecting a position of the rod relative to the coils. As the magnetic sensor detects the change in the direction of the magnetic field of the rod, the sine wave signal and the cosine wave signal output from the magnetic sensor hardly vary even when the distance between the rod and the magnetic sensor is changed.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: January 29, 2013
    Assignee: THK Co., Ltd.
    Inventors: Toshiyuki Aso, Shuhei Yamanaka, Toshiro Tojo
  • Patent number: 8143750
    Abstract: A compact linear motor is provided which is able to limit a rod, which linearly moves relatively to coils, from revolving. The linear motor comprises a rod (11) equipped with magnets (13), coils (4) surrounding the rod (11), and a housing (5) covering the coils (4), and the rod (11) is made to linearly move relatively to the coils (4) by magnetic fields from the magnets (13) and current made to flow through the coils (4). And the rod (11) comprises an outer circumferential surface on which spline grooves (10a) are formed so as to run along an axial direction of the rod (11). The housing (5) comprises a spline nut (8) that fits the spline grooves (10a) and limits the rod (11) from revolving around an axis line thereof.
    Type: Grant
    Filed: August 22, 2006
    Date of Patent: March 27, 2012
    Assignee: THK Co., Ltd.
    Inventors: Toshiyuki Aso, Shuhei Yamanaka
  • Publication number: 20110181129
    Abstract: Provided is a linear and rotary actuator capable of bearing moment and load from a movable body and downsizing its radial dimension. A spline shaft is held in housings to be movable linearly in the axial direction and rotatable about the axis. The spline shaft is connected to a mover shaft of a linear motor. The spline shaft is surrounded with a hollow rotor of a rotary motor. The rotor is connected to a spline nut which transmits rotation of the rotor to the spline shaft by rotating together with the rotor and allows linear movement of the spline shaft. The rotor of the rotary motor is rotated by a stator of the rotary motor. The spline nut, the stator of the rotary motor and a stator of the linear motor are arranged in this order from an end of the spline shaft and mover shaft along the axial direction.
    Type: Application
    Filed: September 29, 2009
    Publication date: July 28, 2011
    Applicant: THK CO., LTD.
    Inventors: Toshiyuki Aso, Shuhei Yamanaka, Takayuki Kuze
  • Patent number: 7812482
    Abstract: By reviewing a material of a forcer housing and an assembly structure of a coil member with respect to the forcer housing, a thrust force is increased, an optimum shape can be easily given to the forcer housing depending on a purpose of use, and a linear motor can be manufactured at low cost. The linear motor includes a magnet rod composed of a large number of magnetic poles arranged with predetermined pitches along an axial direction and a forcer having a through-hole into which the magnet rod is loosely inserted and reciprocatable relatively to the magnet rod according to an applied electric signal. The forcer is composed of a forcer housing in which the through-hole is defined and a coil member which is arranged on an inner peripheral surface of the through-hole of the forcer housing and to which the electric signal is applied. The forcer housing is formed by mold forming with an insulating nonmetal inorganic material.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: October 12, 2010
    Assignee: THK Co., Ltd.
    Inventors: Toshiyuki Aso, Taro Miyamoto, Shuhei Yamanaka
  • Publication number: 20100171459
    Abstract: Provided is a position detection system which is inexpensive and does not need to control the accuracy of mounting a sensor strictly. The position detection system according to the present invention includes; a linear motor having a rod 1 in which magnetic poles of N pole and S pole are arranged alternately in an axial direction and a plurality of coils 4 surrounding the rod 1; a magnetic sensor 12 for detecting change in the direction of the magnetic field of the rod 1 caused by linear movement of the rod 1 relative to the coils 4 to output a sine wave signal and a cosine wave signal which are 90° phase shifted to each other; and a position detecting circuit 13 for detecting a position of the rod 1 relative to the coils 4. As the magnetic sensor 12 detects the change in the direction of the magnetic field of the rod 1, the sine wave signal and the cosine wave signal output from the magnetic sensor 12 hardly vary eve when the distance between the rod 1 and the magnetic sensor is changed.
    Type: Application
    Filed: May 30, 2008
    Publication date: July 8, 2010
    Applicant: THK CO., LTD.
    Inventors: Toshiyuki Aso, Shuhei Yamanaka, Toshiro Tojo
  • Publication number: 20090261663
    Abstract: Provided is a linear motor capable of simplifying assembling of a coil unit and stabilizing a coil pitch and the overall length of the coil unit. The linear motor has a rod 1 having magnets 3, a plurality of coils 4 arranged in the axial direction of the rod 1, a housing 2 covering the coils 4, and a coil holder 5 holding the coils 4 in the housing 2. The coil holder 5 includes a holder main body 5a elongating in the coil arrangement direction and a plurality of spacer portions 5b made of resin and each interposed between each adjacent two of the coils 4 to insulate the coils 4 from each other, the spacer portions 5b being formed integrally with the holder main body 5a.
    Type: Application
    Filed: September 28, 2006
    Publication date: October 22, 2009
    Applicant: THK CO., LTD.
    Inventors: Toshiyuki Aso, Shuhei Yamanaka, Kazuya Horiike, Taro Miyamoto, Yukitaka Ikeya, Tadao Yoneta
  • Patent number: 7586219
    Abstract: The present invention provides a drive guide apparatus capable of ensuring an increased lifetime by preventing heat generated from a primary side of a linear motor from being transferred to a rail or a moving member of a guide mechanism to which the primary side of the linear motor is connected, thereby preventing variation of rolling resistance or sliding resistance of the guide mechanism. The drive guide apparatus has a linear motor and a guide mechanism that has a rail and a moving member provided to be movable relative to the rail. A primary side of the linear motor is connected to the rail. Thermal insulators for blocking heat generated from the primary side of the linear motor are provided between the primary side and the rail of the guide mechanism to which the primary side is connected directly or indirectly.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: September 8, 2009
    Assignee: THK Co., Ltd.
    Inventors: Taro Miyamoto, Toshiyuki Aso, Shuhei Yamanaka, Wataru Nakayama
  • Publication number: 20090218894
    Abstract: A compact linear motor is provided which is able to limit a rod, which linearly moves relatively to coils, from revolving. The linear motor comprises a rod (11) equipped with magnets (13), coils (4) surrounding the rod (11), and a housing (5) covering the coils (4), and the rod (11) is made to linearly move relatively to the coils (4) by magnetic fields from the magnets (13) and current made to flow through the coils (4). And the rod (11) comprises an outer circumferential surface on which spline grooves (10a) are formed so as to run along an axial direction of the rod (11). The housing (5) comprises a spline nut (8) that fits the spline grooves (10a) and limits the rod (11) from revolving around an axis line thereof.
    Type: Application
    Filed: August 22, 2006
    Publication date: September 3, 2009
    Applicant: THK CO., LTD.
    Inventors: Toshiyuki Aso, Shuhei Yamanaka
  • Publication number: 20080303356
    Abstract: By reviewing a material of a forcer housing and an assembly structure of a coil member with respect to the forcer housing, a thrust force is increased, an optimum shape can be easily given to the forcer housing depending on a purpose of use, and a linear motor can be manufactured at low cost. The linear motor includes a magnet rod composed of a large number of magnetic poles arranged with predetermined pitches along an axial direction and a forcer having a through-hole into which the magnet rod is loosely inserted and reciprocatable relatively to the magnet rod according to an applied electric signal. The forcer is composed of a forcer housing in which the through-hole is defined and a coil member which is arranged on an inner peripheral surface of the through-hole of the forcer housing and to which the electric signal is applied. The forcer housing is formed by mold forming with an insulating nonmetal inorganic material.
    Type: Application
    Filed: September 30, 2005
    Publication date: December 11, 2008
    Applicant: THK CO., LTD.
    Inventors: Toshiyuki Aso, Taro Miyamoto, Shuhei Yamanaka
  • Publication number: 20080246349
    Abstract: The present invention provides a drive guide apparatus capable of ensuring an increased lifetime by preventing heat generated from a primary side of a linear motor from being transferred to a rail or a moving member of a guide mechanism to which the primary side of the linear motor is connected, thereby preventing variation of rolling resistance or sliding resistance of the guide mechanism. The drive guide apparatus has a linear motor and a guide mechanism that has a rail and a moving member provided to be movable relative to the rail. A primary side of the linear motor is connected to the rail. Thermal insulators for blocking heat generated from the primary side of the linear motor are provided between the primary side and the rail of the guide mechanism to which the primary side is connected directly or indirectly.
    Type: Application
    Filed: March 28, 2008
    Publication date: October 9, 2008
    Applicant: THK CO., LTD.
    Inventors: Taro Miyamoto, Toshiyuki Aso, Shuhei Yamanaka, Wataru Nakayama
  • Patent number: 7368837
    Abstract: The present invention provides a drive guide apparatus capable of ensuring an increased lifetime by preventing heat generated from a primary side of a linear motor from being transferred to a rail or a moving member of a guide mechanism to which the primary side of the linear motor is connected, thereby preventing variation of rolling resistance or sliding resistance of the guide mechanism. The drive guide apparatus has a linear motor and a guide mechanism that has a rail and a moving member provided to be movable relative to the rail. A primary side of the linear motor is connected to the rail. Thermal for blocking heat generated from the primary side of the linear motor are provided between the primary side and the rail of the guide mechanism to which the primary side is connected directly or indirectly.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: May 6, 2008
    Assignee: THK Co., Ltd.
    Inventors: Taro Miyamoto, Toshiyuki Aso, Shuhei Yamanaka, Wataru Nakayama
  • Publication number: 20050258688
    Abstract: The present invention provides a drive guide apparatus capable of ensuring an increased lifetime by preventing heat generated from a primary side of a linear motor from being transferred to a rail or a moving member of a guide mechanism to which the primary side of the linear motor is connected, thereby preventing variation of rolling resistance or sliding resistance of the guide mechanism. The drive guide apparatus has a linear motor 10 and a guide mechanism 14 that has a rail 18 and a moving member (moving block 15) provided to be movable relative to the rail 18. A primary side 11 of the linear motor 10 is connected to the rail 18 or the moving member (moving block 15) of the guide mechanism 14.
    Type: Application
    Filed: June 27, 2003
    Publication date: November 24, 2005
    Applicant: THK CO., LTD.
    Inventors: Taro Miyamoto, Toshiyuki Aso, Shuhei Yamanaka, Wataru Nakayama