Abstract: The invention relates to formulations and methods of manufacturing spray-dried phenol-formaldehyde resin that contain highly reactive phenolic compounds that include resorcinol, alkyl resorcinols, meta-amino phenol or/and phloroglucinol. The powder resin contains 0.02 to 0.09 moles of the free (unreacted) highly reactive phenolic compound per 100 parts of the solids of the dried phenol-formaldehyde resin. The powder resin composition has fast curing property and desirable shelf life for manufacturing wood composite products.

Abstract: There is provided a method for producing lignocellulosic composites. This method is useful in reducing the thickness swell of these composites on their exposure to water. This method also is useful in reducing the hot-press times required to make lignocellulosic composites. Furthermore, there is provided a method by which wax sizing may be used without the previously expected reduction in physical properties. Also, there is provided a method by which caul plate sticking may be reduced when hydrogen peroxide is used as a furnish add-on.

Abstract: There is provided a method for producing lignocellulosic composites. This method is useful in reducing the thickness swell of these composites on their exposure to water. This method also is useful in reducing the hot-press times required to make lignocellulosic composites. Furthermore, there is provided a method by which wax sizing may be used without the previously expected reduction in physical properties. Also, there is provided a method by which caul plate sticking may be reduced when hydrogen peroxide is used as a furnish add-on.

Abstract: The present invention relates to a method of producing a waferboard by applying first a liquid phenol formaldehyde resin to the surface of the wafers then a powdered phenol formaldehyde resin followed by forming a layup and pressing at elevated temperature and pressure using steam pressing techniques to consolidate the layup into a board and set the phenol formaldehyde adhesive.

Abstract: A pre-cure resistant powder resin binder for waferboard/oriented strandboard manufacture is manufactured from spray drying a liquid resin composition containing a low advanced phenol-formaldehyde resin and a water soluble oxo compound of boron. The spray dryability of the low molecular weight phenol-formaldehyde resin is enhanced by the addition of the oxo boron compound.

Abstract: A pre-cure resistant powder resin binder for waferboard/oriented strandboard manufacture is manufactured from spray drying a liquid resin composition containing a low advanced phenol-formaldehyde resin and a water soluble oxo compound of boron. The spray dryability of the low molecular weight phenol-formaldehyde resin is enhanced by the addition of the oxo boron compound.

Abstract: A pre-cure resistant powder resin binder for waferboard/oriented strandboard manufacture is manufactured from spray drying a liquid resin composition containing a low advanced phenol-formaldehyde resin and a water soluble oxo compound of boron. The spray dryability of the low molecular weight phenol-formaldehyde resin is enhanced by the addition of the oxo boron compound.

Abstract: A process for modifying spent sulfite liquor by reacting the liquor with a phenolic compound in the presence of an oxidizing agent is disclosed. The phenolic compound-modified spent sulfite contains 4%-25% reacted phenolic compound based on the dry weight of the original spent sulfite liquor. The modified liquor also contains a reduction in the sugars content and sulfonic acid groups of at least 20% each over the original liquor. The modified spent sulfite liquor is suitable for use in thermosetting resin formulations.

Abstract: A pre-cure resistant liquid phenol-formaldehyde resin binder composition having low viscosity and low surface tension for efficient spray application as fine droplets in waferboard manufacture comprising a highly condensed and cross-linkable phenol-formaldehyde resin of relatively high average molecular weight and a non-resinous methylolated phenol condensate having an average molecular weight of 200-300.

Abstract: Panels are provided with a glossy, tough coating by a method comprising the steps of applying on the panel surface a conventional resin adhesive; spreading thereon vinyl-modified lignocellulosic particles made by polymerization of vinyl monomers on substrate lignocellulosic particles; and subjecting the assembly to heat and pressure. Over a wide range of add-on ratio of vinyl polymer to lignocellulosic particles, coatings can be produced which have neither the solvent sensitivity of the polymer nor the water sensitivity of the cellulose. The novel, esthetically pleasing marbleized appearance is heightened by the use of dyed particles.

Abstract: Vinyl modified lignocellulosic particles are made by polymerization of vinyl monomer on substrate lignocellulosic particles. An improved initiator for the in situ polymerization such as sulfoxy compounds is provided. Over a wide range of add-on ratio of vinyl polymer to lignocellulosic particles, coatings for panels can be produced which have neither the solvent sensitivity of the polymer nor the water sensitivity of the cellulose.