Patents by Inventor Shuichi Hirata
Shuichi Hirata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10773353Abstract: A manufacturing system includes a base and multiple work machine modules that are attachable and detachable to and from the base arranged in the arrangement direction on the base or on the side of the base, in which the plurality of work machine modules include one or more processing work modules that perform machine processing work on a workpiece using a tool, and one or more supplementary work modules that perform supplementary work that is work supplementarily performed to the machine processing work. Since it is possible to easily increase and decrease the number of processing work modules and supplementary work modules or sort the modules, it is possible to easily recombine the modules with respect to modification of the manufacturing process.Type: GrantFiled: September 5, 2014Date of Patent: September 15, 2020Assignee: FUJI MACHINE MFG. CO., LTD.Inventors: Shigefumi Suzuyama, Kazuya Furukawa, Kazuyoshi Nagato, Shuichi Hirata
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Patent number: 10675726Abstract: A base configuration of a processing machine line including a machine tool loaded on a base provided with a processing module that performs specified processing on a work, and an auto loader that transfers the work between processing modules, the base being configured such that a rail member of the auto loader that has a length to match the width of the base is assembled on a front section of the base, and, when multiple bases are arranged next to each other in an adjacent position at which rail members can be connected, an additional rail member is able to be attached to and removed from an additional base.Type: GrantFiled: October 17, 2014Date of Patent: June 9, 2020Assignee: FUJI CORPORATIONInventors: Shuichi Hirata, Daisuke Fukuoka
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Patent number: 10434616Abstract: Provided is a highly practical machining system. The machining system is configured to include a base, and multiple machining modules which are detachably disposed on the base to be aligned with one another in a left-right direction. Machining is sequentially performed by the multiple machining modules with respect to a workpiece. At least one of the multiple machining modules is a vertical lathe module. It is possible to configure a compact system in which machining can be performed by a vertical lathe.Type: GrantFiled: October 20, 2015Date of Patent: October 8, 2019Assignee: FUJI CORPORATIONInventors: Jun Suzuki, Shigefumi Suzuyama, Shuichi Hirata, Kenji Mizuta, Jun Yanagisaki, Osamu Nagai
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Patent number: 10220478Abstract: A machining center including a machine main body, an upper section of which supports a head moving device and a head raising and lowering device, configured such that a tool magazine is stored inside the machine main body, and with a magazine moving device configured to move the tool magazine such that, during tool exchange, the tool magazine is advanced to protrude from a side of the machine main body, so that, from the multiple tool holders, the tool holder used for exchange is positioned inside the movement range of the main shaft by the head moving device, and wherein the entire tool magazine is able to be moved beyond the movement range of the tool magazine by the magazine moving device to a position outside of the machine main body and detached from the machine main body.Type: GrantFiled: August 20, 2014Date of Patent: March 5, 2019Assignee: FUJI CORPORATIONInventors: Kazuya Asakawa, Shuichi Hirata
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Patent number: 10221018Abstract: A screw conveyor that appropriately discharges chips inside cutting fluid includes: a main body in the form of a container provided with a storage tank; a screw rotatably assembled inside the storage tank; a discharge pipe formed at a rear side of the main body and connected to the storage tank; an inlet section configured to receive the chips and the cutting fluid into the storage tank at a front side; a guide plate configured to guide the chips and the cutting fluid to the screw; a screw cover provided with multiple fine holes configured to cover a space above the screw; and an opening formed in the storage tank at a position higher than the screw cover such that the cutting fluid enters inside the main body.Type: GrantFiled: September 30, 2015Date of Patent: March 5, 2019Assignee: FUJI CORPORATIONInventors: Shuichi Hirata, Shigefumi Suzuyama, Jun Yanagisaki, Osamu Nagai
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Patent number: 10096424Abstract: Breakage of a ring core or a bobbin upon injection molding of molten resin is to be prevented in a method of manufacturing a reactor including the ring core. A reactor includes a ring core, a bobbin, a pair of coils, and a plastic cover. The bobbin includes a pair of cylinder portions, and flanges connecting ends of the cylinder portions. The reactor is manufactured by following processes. First protrusions that make contact with an inner circumferential surface of the ring core are provided on outer sides of the flanges along a cylinder axis direction. Second protrusions are provided at positions facing the corresponding first protrusions across the ring core are provided on a cavity surface of a mold that forms the plastic cover by injection molding. The plastic cover is formed by injecting molten resin into the mold while clamping the ring core by the first and second protrusions.Type: GrantFiled: December 21, 2015Date of Patent: October 9, 2018Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOKAI KOGYO CO., LTD.Inventors: Hiroyuki Miyauchi, Shuichi Hirata, Takeshi Okada, Satoshi Ito, Kengo Hara
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Publication number: 20180272492Abstract: Provided is a highly practical machining system. The machining system is configured to include a base, and multiple machining modules which are detachably disposed on the base to be aligned with one another in a left-right direction. Machining is sequentially performed by the multiple machining modules with respect to a workpiece. At least one of the multiple machining modules is a vertical lathe module. It is possible to configure a compact system in which machining can be performed by a vertical lathe.Type: ApplicationFiled: October 20, 2015Publication date: September 27, 2018Applicant: FUJI MACHINE MFG. CO., LTD.Inventors: Jun SUZUKI, Shigefumi SUZUYAMA, Shuichi HIRATA, Kenji MIZUTA, Jun YANAGISAKI, Osamu NAGAI
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Patent number: 10058967Abstract: A manufacturing system including a base and multiple work machine modules that are arranged in an arrangement direction on base to be attachable to and detachable from base, in which one wheel of a pair provided on work machine module is engaged with one rail of a pair provided on base in a state in which positional deviation in the arrangement direction is prohibited, and the other wheel of the pair is engaged with the other rail of the pair in a state in which positional deviation is permitted in the arrangement direction, thereby the position of work machine modules on the base in the arrangement direction is specified, and work machine modules are fixed at a setting position on the base to be restricted so as to be drawn toward the base by a module fixing mechanism that is provided on the base.Type: GrantFiled: October 24, 2014Date of Patent: August 28, 2018Assignee: FUJI MACHINE MFG. CO., LTD.Inventors: Shigefumi Suzuyama, Shuichi Hirata, Kenji Mizuta
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Publication number: 20180201448Abstract: A screw conveyor that appropriately discharges chips inside cutting fluid includes: a main body in the form of a container provided with a storage tank; a screw rotatably assembled inside the storage tank; a discharge pipe formed at a rear side of the main body and connected to the storage tank; an inlet section configured to receive the chips and the cutting fluid into the storage tank at a front side; a guide plate configured to guide the chips and the cutting fluid to the screw; a screw cover provided with multiple fine holes configured to cover a space above the screw; and an opening formed in the storage tank at a position higher than the screw cover such that the cutting fluid enters inside the main body.Type: ApplicationFiled: September 30, 2015Publication date: July 19, 2018Applicant: FUJI MACHINE MFG. CO., LTD.Inventors: Shuichi HIRATA, Shigefumi SUZUYAMA, Jun YANAGISAKI, Osamu NAGAI
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Patent number: 10020106Abstract: A reactor includes a reactor body and a heat sink. The reactor body includes coil wire wound around a core. The heat sink is fixed to the reactor body through a heat transfer sheet. The heat sink includes a restricting wall for the heat transfer sheet such that expansion of the heat transfer sheet in a first direction is restricted more than expansion of the heat transfer sheet in a second direction. The first direction is an extending direction of the coil wire on a surface of the reactor body, which abuts on the heat transfer sheet. The second direction is an axis direction of the coil wire.Type: GrantFiled: December 21, 2015Date of Patent: July 10, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroyuki Miyauchi, Hirotaka Kamijo, Shuichi Hirata, Satoshi Ito
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Patent number: 9984813Abstract: A reactor (2) includes a bobbin (10). The bobbin is a resin-made bobbin, and has a pair of flanges (12a, 12b) that face each other. Coils (3) are wound around the bobbin between the pair of flanges. Each of a pair of plates (20) is bridged from the flange on one side, which is one of the pair of flanges, to the flange on the other side, which is one of the pair of flanges. The pair of plates abuts on circumferences of the coils between the pair of flanges. A resin cover (40) covers one of two outer peripheries of the coils. The two outer peripheries are defined by the pair of plates.Type: GrantFiled: May 6, 2014Date of Patent: May 29, 2018Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOKAI KOGYO CO., LTD.Inventors: Shuichi Hirata, Takeshi Okada, Yoshikazu Kamikawa
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Patent number: 9881724Abstract: A reactor 2 disclosed by the present specification is equipped with two coils 3 that are arranged parallel to each other, a resin cover 41 that adheres to the two coils to cover the coils, and a column member 13. The resin cover 41 exposes lateral faces of the coils on such a side as to be in contact with a common tangential plane KL. The column member 13 is arranged parallel to the coils 3 in a space that is surrounded by the common tangential plane KL and the lateral faces of the respective coils 3. The column member 13 is exposed on a side thereof that is opposed to the common tangential plane KL, and is in contact with the respective coils 3 on the other side thereof. Furthermore, the column member 13 has a groove 13a that has an opening on the other side of the common tangential plane KL and extends along coil axes. The groove has a width that is narrow at the opening and widens toward a bottom of the groove. An interior of the groove is filled with resin of the resin cover 41.Type: GrantFiled: March 27, 2014Date of Patent: January 30, 2018Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOKAI KOGYO CO., LTD.Inventors: Shuichi Hirata, Nobuki Shinohara, Takeshi Okada, Yoshikazu Kamikawa, Kazuo Hirasawa
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Publication number: 20170304979Abstract: Provided is a base configuration of a processing machine line (1) with good usability, including a machine tool (5) loaded on a base (2) provided with a processing module (3) that performs specified processing on a work, and an auto loader (4) that transfers the work between processing modules (3), the base being configured such that a rail member (15) of the auto loader (4) that has a length to match the width of the base is assembled on a front section of the base, and, when multiple bases (2A, 2B) are arranged next to each other in an adjacent position at which rail members (15, 17) can be connected, an additional rail member (17) is able to be attached to and removed from an additional base (2B).Type: ApplicationFiled: October 17, 2014Publication date: October 26, 2017Applicant: FUJI MACHINE MFG. CO., LTD.Inventors: Shuichi HIRATA, Daisuke FUKUOKA
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Publication number: 20170266772Abstract: A machining center including a machine main body, an upper section of which supports a head moving device and a head raising and lowering device, configured such that tool magazine 120 is stored inside the machine main body, and with a magazine moving device configured to move tool magazine 120 such that, during tool exchange, tool magazine 120 is advanced to protrude from a side of the machine main body, so that, from the multiple tool holders, the tool holder used for exchange is positioned inside the movement range of the main shaft by the head moving device, and wherein the entire tool magazine 120 is able to be moved beyond the movement range of the tool magazine by the magazine moving device to a position outside of the machine main body and detached from the machine main body.Type: ApplicationFiled: August 20, 2014Publication date: September 21, 2017Applicant: FUJI MACHINE MFG, CO., LTD.Inventors: Kazuya ASAKAWA, Shuichi HIRATA
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Publication number: 20170232567Abstract: A manufacturing system including a base and multiple work machine modules that are arranged in an arrangement direction on base to be attachable to and detachable from base, in which one wheel of a pair provided on work machine module is engaged with one rail of a pair provided on base in a state in which positional deviation in the arrangement direction is prohibited, and the other wheel of the pair is engaged with the other rail of the pair in a state in which positional deviation is permitted in the arrangement direction, thereby the position of work machine modules on the base in the arrangement direction is specified, and work machine modules are fixed at a setting position on the base to be restricted so as to be drawn toward the base by a module fixing mechanism that is provided on the base.Type: ApplicationFiled: October 24, 2014Publication date: August 17, 2017Applicant: FUJI MACHINE MFG. CO., LTD.Inventors: Shigefumi SUZUYAMA, Shuichi HIRATA, Kenji MIZUTA
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Patent number: 9673349Abstract: A stringing device and stringing method usable for manufacturing photovoltaic modules efficiently with an easy configuration, and a photovoltaic module manufacturing device and manufacturing method. A stringing device for electrically connecting electrodes formed respectively in adjacent photovoltaic cells via a conductive member includes: number one joining unit which joins the photovoltaic cell supplied with its light receiving surface facing up and the conductive member to each other; and number two joining unit which joins the photovoltaic cell supplied with its light receiving surface facing down and the conductive member to each other.Type: GrantFiled: February 28, 2012Date of Patent: June 6, 2017Assignee: FUJI MACHINE MFG. CO., LTD.Inventors: Seigo Kodama, Noriaki Iwaki, Shuichi Hirata, Masato Suzuki
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Publication number: 20160189846Abstract: A reactor includes a reactor body and a heat sink. The reactor body includes coil wire wound around a core. The heat sink is fixed to the reactor body through a heat transfer sheet. The heat sink includes a restricting wall for the heat transfer sheet such that expansion of the heat transfer sheet in a first direction is restricted more than expansion of the heat transfer sheet in a second direction. The first direction is an extending direction of the coil wire on a surface of the reactor body, which abuts on the heat transfer sheet. The second direction is an axis direction of the coil wire.Type: ApplicationFiled: December 21, 2015Publication date: June 30, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroyuki MIYAUCHI, Hirotaka KAMIJO, Shuichi HIRATA, Satoshi ITO
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Publication number: 20160189862Abstract: Breakage of a ring core or a bobbin upon injection molding of molten resin is to be prevented in a method of manufacturing a reactor including the ring core. A reactor includes a ring core, a bobbin, a pair of coils, and a plastic cover. The bobbin includes a pair of cylinder portions, and flanges connecting ends of the cylinder portions. The reactor is manufactured by following processes. First protrusions that make contact with an inner circumferential surface of the ring core are provided on outer sides of the flanges along a cylinder axis direction. Second protrusions are provided at positions facing the corresponding first protrusions across the ring core are provided on a cavity surface of a mold that forms the plastic cover by injection molding. The plastic cover is formed by injecting molten resin into the mold while clamping the ring core by the first and second protrusions.Type: ApplicationFiled: December 21, 2015Publication date: June 30, 2016Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOKAI KOGYO CO., LTD.Inventors: Hiroyuki MIYAUCHI, Shuichi HIRATA, Takeshi OKADA, Satoshi ITO, Kengo HARA
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Publication number: 20160155198Abstract: A distribution apparatus according to an embodiment includes an accepting unit and a distribution unit. The accepting unit accepts, from a terminal device, a distribution request for content. The distribution unit distributes, to the terminal device, the content associated with investment information and information that is to be displayed on the terminal device together with the content and that indicates behaviors of viewers of information conveyed by the content with respect to the investment information. For example, the distribution unit distributes, as the information to be displayed on the terminal device together with the content, an index value that is generated from information on behaviors of the viewers with respect to the investment information and that is used to evaluate the investment information, to the terminal device.Type: ApplicationFiled: November 27, 2015Publication date: June 2, 2016Inventors: Mari YOUKAWA, Shuichi HIRATA
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Patent number: 9343212Abstract: A reactor includes: a bobbin including flanges at ends of a winding range of a winding, at least one of the flanges being provided with a slit or a hole; a coil formed in a shape in which the winding having a lead portion is wound around the bobbin, the coil being molded by resin, and the lead portion penetrating through the slit or the hole; and a plate through which the lead portion of the coil penetrates, the plate contacting with a circumferential edge of the slit or the hole of the flange so as to close the slit or the hole.Type: GrantFiled: January 31, 2014Date of Patent: May 17, 2016Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOKAI KOGYO CO., LTD.Inventors: Nobuki Shinohara, Shuichi Hirata, Takeshi Okada, Yoshikazu Kamikawa, Kazuo Hirasawa