Patents by Inventor Shuichi Hirata

Shuichi Hirata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10773353
    Abstract: A manufacturing system includes a base and multiple work machine modules that are attachable and detachable to and from the base arranged in the arrangement direction on the base or on the side of the base, in which the plurality of work machine modules include one or more processing work modules that perform machine processing work on a workpiece using a tool, and one or more supplementary work modules that perform supplementary work that is work supplementarily performed to the machine processing work. Since it is possible to easily increase and decrease the number of processing work modules and supplementary work modules or sort the modules, it is possible to easily recombine the modules with respect to modification of the manufacturing process.
    Type: Grant
    Filed: September 5, 2014
    Date of Patent: September 15, 2020
    Assignee: FUJI MACHINE MFG. CO., LTD.
    Inventors: Shigefumi Suzuyama, Kazuya Furukawa, Kazuyoshi Nagato, Shuichi Hirata
  • Patent number: 10675726
    Abstract: A base configuration of a processing machine line including a machine tool loaded on a base provided with a processing module that performs specified processing on a work, and an auto loader that transfers the work between processing modules, the base being configured such that a rail member of the auto loader that has a length to match the width of the base is assembled on a front section of the base, and, when multiple bases are arranged next to each other in an adjacent position at which rail members can be connected, an additional rail member is able to be attached to and removed from an additional base.
    Type: Grant
    Filed: October 17, 2014
    Date of Patent: June 9, 2020
    Assignee: FUJI CORPORATION
    Inventors: Shuichi Hirata, Daisuke Fukuoka
  • Patent number: 10434616
    Abstract: Provided is a highly practical machining system. The machining system is configured to include a base, and multiple machining modules which are detachably disposed on the base to be aligned with one another in a left-right direction. Machining is sequentially performed by the multiple machining modules with respect to a workpiece. At least one of the multiple machining modules is a vertical lathe module. It is possible to configure a compact system in which machining can be performed by a vertical lathe.
    Type: Grant
    Filed: October 20, 2015
    Date of Patent: October 8, 2019
    Assignee: FUJI CORPORATION
    Inventors: Jun Suzuki, Shigefumi Suzuyama, Shuichi Hirata, Kenji Mizuta, Jun Yanagisaki, Osamu Nagai
  • Patent number: 10220478
    Abstract: A machining center including a machine main body, an upper section of which supports a head moving device and a head raising and lowering device, configured such that a tool magazine is stored inside the machine main body, and with a magazine moving device configured to move the tool magazine such that, during tool exchange, the tool magazine is advanced to protrude from a side of the machine main body, so that, from the multiple tool holders, the tool holder used for exchange is positioned inside the movement range of the main shaft by the head moving device, and wherein the entire tool magazine is able to be moved beyond the movement range of the tool magazine by the magazine moving device to a position outside of the machine main body and detached from the machine main body.
    Type: Grant
    Filed: August 20, 2014
    Date of Patent: March 5, 2019
    Assignee: FUJI CORPORATION
    Inventors: Kazuya Asakawa, Shuichi Hirata
  • Patent number: 10221018
    Abstract: A screw conveyor that appropriately discharges chips inside cutting fluid includes: a main body in the form of a container provided with a storage tank; a screw rotatably assembled inside the storage tank; a discharge pipe formed at a rear side of the main body and connected to the storage tank; an inlet section configured to receive the chips and the cutting fluid into the storage tank at a front side; a guide plate configured to guide the chips and the cutting fluid to the screw; a screw cover provided with multiple fine holes configured to cover a space above the screw; and an opening formed in the storage tank at a position higher than the screw cover such that the cutting fluid enters inside the main body.
    Type: Grant
    Filed: September 30, 2015
    Date of Patent: March 5, 2019
    Assignee: FUJI CORPORATION
    Inventors: Shuichi Hirata, Shigefumi Suzuyama, Jun Yanagisaki, Osamu Nagai
  • Patent number: 10096424
    Abstract: Breakage of a ring core or a bobbin upon injection molding of molten resin is to be prevented in a method of manufacturing a reactor including the ring core. A reactor includes a ring core, a bobbin, a pair of coils, and a plastic cover. The bobbin includes a pair of cylinder portions, and flanges connecting ends of the cylinder portions. The reactor is manufactured by following processes. First protrusions that make contact with an inner circumferential surface of the ring core are provided on outer sides of the flanges along a cylinder axis direction. Second protrusions are provided at positions facing the corresponding first protrusions across the ring core are provided on a cavity surface of a mold that forms the plastic cover by injection molding. The plastic cover is formed by injecting molten resin into the mold while clamping the ring core by the first and second protrusions.
    Type: Grant
    Filed: December 21, 2015
    Date of Patent: October 9, 2018
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOKAI KOGYO CO., LTD.
    Inventors: Hiroyuki Miyauchi, Shuichi Hirata, Takeshi Okada, Satoshi Ito, Kengo Hara
  • Publication number: 20180272492
    Abstract: Provided is a highly practical machining system. The machining system is configured to include a base, and multiple machining modules which are detachably disposed on the base to be aligned with one another in a left-right direction. Machining is sequentially performed by the multiple machining modules with respect to a workpiece. At least one of the multiple machining modules is a vertical lathe module. It is possible to configure a compact system in which machining can be performed by a vertical lathe.
    Type: Application
    Filed: October 20, 2015
    Publication date: September 27, 2018
    Applicant: FUJI MACHINE MFG. CO., LTD.
    Inventors: Jun SUZUKI, Shigefumi SUZUYAMA, Shuichi HIRATA, Kenji MIZUTA, Jun YANAGISAKI, Osamu NAGAI
  • Patent number: 10058967
    Abstract: A manufacturing system including a base and multiple work machine modules that are arranged in an arrangement direction on base to be attachable to and detachable from base, in which one wheel of a pair provided on work machine module is engaged with one rail of a pair provided on base in a state in which positional deviation in the arrangement direction is prohibited, and the other wheel of the pair is engaged with the other rail of the pair in a state in which positional deviation is permitted in the arrangement direction, thereby the position of work machine modules on the base in the arrangement direction is specified, and work machine modules are fixed at a setting position on the base to be restricted so as to be drawn toward the base by a module fixing mechanism that is provided on the base.
    Type: Grant
    Filed: October 24, 2014
    Date of Patent: August 28, 2018
    Assignee: FUJI MACHINE MFG. CO., LTD.
    Inventors: Shigefumi Suzuyama, Shuichi Hirata, Kenji Mizuta
  • Publication number: 20180201448
    Abstract: A screw conveyor that appropriately discharges chips inside cutting fluid includes: a main body in the form of a container provided with a storage tank; a screw rotatably assembled inside the storage tank; a discharge pipe formed at a rear side of the main body and connected to the storage tank; an inlet section configured to receive the chips and the cutting fluid into the storage tank at a front side; a guide plate configured to guide the chips and the cutting fluid to the screw; a screw cover provided with multiple fine holes configured to cover a space above the screw; and an opening formed in the storage tank at a position higher than the screw cover such that the cutting fluid enters inside the main body.
    Type: Application
    Filed: September 30, 2015
    Publication date: July 19, 2018
    Applicant: FUJI MACHINE MFG. CO., LTD.
    Inventors: Shuichi HIRATA, Shigefumi SUZUYAMA, Jun YANAGISAKI, Osamu NAGAI
  • Patent number: 10020106
    Abstract: A reactor includes a reactor body and a heat sink. The reactor body includes coil wire wound around a core. The heat sink is fixed to the reactor body through a heat transfer sheet. The heat sink includes a restricting wall for the heat transfer sheet such that expansion of the heat transfer sheet in a first direction is restricted more than expansion of the heat transfer sheet in a second direction. The first direction is an extending direction of the coil wire on a surface of the reactor body, which abuts on the heat transfer sheet. The second direction is an axis direction of the coil wire.
    Type: Grant
    Filed: December 21, 2015
    Date of Patent: July 10, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Miyauchi, Hirotaka Kamijo, Shuichi Hirata, Satoshi Ito
  • Patent number: 9984813
    Abstract: A reactor (2) includes a bobbin (10). The bobbin is a resin-made bobbin, and has a pair of flanges (12a, 12b) that face each other. Coils (3) are wound around the bobbin between the pair of flanges. Each of a pair of plates (20) is bridged from the flange on one side, which is one of the pair of flanges, to the flange on the other side, which is one of the pair of flanges. The pair of plates abuts on circumferences of the coils between the pair of flanges. A resin cover (40) covers one of two outer peripheries of the coils. The two outer peripheries are defined by the pair of plates.
    Type: Grant
    Filed: May 6, 2014
    Date of Patent: May 29, 2018
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOKAI KOGYO CO., LTD.
    Inventors: Shuichi Hirata, Takeshi Okada, Yoshikazu Kamikawa
  • Patent number: 9881724
    Abstract: A reactor 2 disclosed by the present specification is equipped with two coils 3 that are arranged parallel to each other, a resin cover 41 that adheres to the two coils to cover the coils, and a column member 13. The resin cover 41 exposes lateral faces of the coils on such a side as to be in contact with a common tangential plane KL. The column member 13 is arranged parallel to the coils 3 in a space that is surrounded by the common tangential plane KL and the lateral faces of the respective coils 3. The column member 13 is exposed on a side thereof that is opposed to the common tangential plane KL, and is in contact with the respective coils 3 on the other side thereof. Furthermore, the column member 13 has a groove 13a that has an opening on the other side of the common tangential plane KL and extends along coil axes. The groove has a width that is narrow at the opening and widens toward a bottom of the groove. An interior of the groove is filled with resin of the resin cover 41.
    Type: Grant
    Filed: March 27, 2014
    Date of Patent: January 30, 2018
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOKAI KOGYO CO., LTD.
    Inventors: Shuichi Hirata, Nobuki Shinohara, Takeshi Okada, Yoshikazu Kamikawa, Kazuo Hirasawa
  • Publication number: 20170304979
    Abstract: Provided is a base configuration of a processing machine line (1) with good usability, including a machine tool (5) loaded on a base (2) provided with a processing module (3) that performs specified processing on a work, and an auto loader (4) that transfers the work between processing modules (3), the base being configured such that a rail member (15) of the auto loader (4) that has a length to match the width of the base is assembled on a front section of the base, and, when multiple bases (2A, 2B) are arranged next to each other in an adjacent position at which rail members (15, 17) can be connected, an additional rail member (17) is able to be attached to and removed from an additional base (2B).
    Type: Application
    Filed: October 17, 2014
    Publication date: October 26, 2017
    Applicant: FUJI MACHINE MFG. CO., LTD.
    Inventors: Shuichi HIRATA, Daisuke FUKUOKA
  • Publication number: 20170266772
    Abstract: A machining center including a machine main body, an upper section of which supports a head moving device and a head raising and lowering device, configured such that tool magazine 120 is stored inside the machine main body, and with a magazine moving device configured to move tool magazine 120 such that, during tool exchange, tool magazine 120 is advanced to protrude from a side of the machine main body, so that, from the multiple tool holders, the tool holder used for exchange is positioned inside the movement range of the main shaft by the head moving device, and wherein the entire tool magazine 120 is able to be moved beyond the movement range of the tool magazine by the magazine moving device to a position outside of the machine main body and detached from the machine main body.
    Type: Application
    Filed: August 20, 2014
    Publication date: September 21, 2017
    Applicant: FUJI MACHINE MFG, CO., LTD.
    Inventors: Kazuya ASAKAWA, Shuichi HIRATA
  • Publication number: 20170232567
    Abstract: A manufacturing system including a base and multiple work machine modules that are arranged in an arrangement direction on base to be attachable to and detachable from base, in which one wheel of a pair provided on work machine module is engaged with one rail of a pair provided on base in a state in which positional deviation in the arrangement direction is prohibited, and the other wheel of the pair is engaged with the other rail of the pair in a state in which positional deviation is permitted in the arrangement direction, thereby the position of work machine modules on the base in the arrangement direction is specified, and work machine modules are fixed at a setting position on the base to be restricted so as to be drawn toward the base by a module fixing mechanism that is provided on the base.
    Type: Application
    Filed: October 24, 2014
    Publication date: August 17, 2017
    Applicant: FUJI MACHINE MFG. CO., LTD.
    Inventors: Shigefumi SUZUYAMA, Shuichi HIRATA, Kenji MIZUTA
  • Patent number: 9673349
    Abstract: A stringing device and stringing method usable for manufacturing photovoltaic modules efficiently with an easy configuration, and a photovoltaic module manufacturing device and manufacturing method. A stringing device for electrically connecting electrodes formed respectively in adjacent photovoltaic cells via a conductive member includes: number one joining unit which joins the photovoltaic cell supplied with its light receiving surface facing up and the conductive member to each other; and number two joining unit which joins the photovoltaic cell supplied with its light receiving surface facing down and the conductive member to each other.
    Type: Grant
    Filed: February 28, 2012
    Date of Patent: June 6, 2017
    Assignee: FUJI MACHINE MFG. CO., LTD.
    Inventors: Seigo Kodama, Noriaki Iwaki, Shuichi Hirata, Masato Suzuki
  • Publication number: 20160189846
    Abstract: A reactor includes a reactor body and a heat sink. The reactor body includes coil wire wound around a core. The heat sink is fixed to the reactor body through a heat transfer sheet. The heat sink includes a restricting wall for the heat transfer sheet such that expansion of the heat transfer sheet in a first direction is restricted more than expansion of the heat transfer sheet in a second direction. The first direction is an extending direction of the coil wire on a surface of the reactor body, which abuts on the heat transfer sheet. The second direction is an axis direction of the coil wire.
    Type: Application
    Filed: December 21, 2015
    Publication date: June 30, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki MIYAUCHI, Hirotaka KAMIJO, Shuichi HIRATA, Satoshi ITO
  • Publication number: 20160189862
    Abstract: Breakage of a ring core or a bobbin upon injection molding of molten resin is to be prevented in a method of manufacturing a reactor including the ring core. A reactor includes a ring core, a bobbin, a pair of coils, and a plastic cover. The bobbin includes a pair of cylinder portions, and flanges connecting ends of the cylinder portions. The reactor is manufactured by following processes. First protrusions that make contact with an inner circumferential surface of the ring core are provided on outer sides of the flanges along a cylinder axis direction. Second protrusions are provided at positions facing the corresponding first protrusions across the ring core are provided on a cavity surface of a mold that forms the plastic cover by injection molding. The plastic cover is formed by injecting molten resin into the mold while clamping the ring core by the first and second protrusions.
    Type: Application
    Filed: December 21, 2015
    Publication date: June 30, 2016
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOKAI KOGYO CO., LTD.
    Inventors: Hiroyuki MIYAUCHI, Shuichi HIRATA, Takeshi OKADA, Satoshi ITO, Kengo HARA
  • Publication number: 20160155198
    Abstract: A distribution apparatus according to an embodiment includes an accepting unit and a distribution unit. The accepting unit accepts, from a terminal device, a distribution request for content. The distribution unit distributes, to the terminal device, the content associated with investment information and information that is to be displayed on the terminal device together with the content and that indicates behaviors of viewers of information conveyed by the content with respect to the investment information. For example, the distribution unit distributes, as the information to be displayed on the terminal device together with the content, an index value that is generated from information on behaviors of the viewers with respect to the investment information and that is used to evaluate the investment information, to the terminal device.
    Type: Application
    Filed: November 27, 2015
    Publication date: June 2, 2016
    Inventors: Mari YOUKAWA, Shuichi HIRATA
  • Patent number: 9343212
    Abstract: A reactor includes: a bobbin including flanges at ends of a winding range of a winding, at least one of the flanges being provided with a slit or a hole; a coil formed in a shape in which the winding having a lead portion is wound around the bobbin, the coil being molded by resin, and the lead portion penetrating through the slit or the hole; and a plate through which the lead portion of the coil penetrates, the plate contacting with a circumferential edge of the slit or the hole of the flange so as to close the slit or the hole.
    Type: Grant
    Filed: January 31, 2014
    Date of Patent: May 17, 2016
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOKAI KOGYO CO., LTD.
    Inventors: Nobuki Shinohara, Shuichi Hirata, Takeshi Okada, Yoshikazu Kamikawa, Kazuo Hirasawa