Patents by Inventor Shuichi Omote

Shuichi Omote has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8864907
    Abstract: A condition of a single crystal manufacturing step subjected to the Czochralski method applying an initial oxygen concentration, a dopant concentration or resistivity, and a heat treatment condition is determined simply and clearly on the basis of the conditions of a wafer manufacturing step and a device step so as to obtain a silicon wafer having a desired gettering capability. A manufacturing method of a silicon substrate which is manufactured from a silicon single crystal grown by the CZ method and provided for manufacturing a solid-state imaging device is provided. The internal state of the silicon substrate, which depends on the initial oxygen concentration, the carbon concentration, the resistivity, and the pulling condition of the silicon substrate, is determined by comparing a white spot condition representing upper and lower limits of the density of white spots as device characteristics with the measured density of white spots.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: October 21, 2014
    Assignee: Sumco Corporation
    Inventors: Kazunari Kurita, Shuichi Omote
  • Publication number: 20120329204
    Abstract: A wafer for backside illumination type solid imaging device has a plurality of pixels inclusive of a photoelectric conversion device and a charge transfer transistor at its front surface side and a light receiving surface at its back surface side, wherein said wafer is a SOI wafer obtained by forming a given active layer on a support substrate made of C-containing p-type semiconductor material through an insulating layer.
    Type: Application
    Filed: August 13, 2012
    Publication date: December 27, 2012
    Applicant: Sumco Corporation
    Inventors: Kazunari Kurita, Shuichi Omote
  • Patent number: 8101508
    Abstract: A silicon substrate is manufactured from a single crystal silicon that is doped with phosphorus (P) and is grown by a CZ method to have a predetermined carbon concentration and a predetermined initial oxygen concentration. An n+ epitaxial layer or an n+ implantation layer that is doped with phosphorus (P) at a predetermined concentration or more is formed on the silicon substrate. An n epitaxial layer that is doped with phosphorus (P) at a predetermined concentration is formed on the n+ layer.
    Type: Grant
    Filed: March 3, 2009
    Date of Patent: January 24, 2012
    Assignee: Sumco Corporation
    Inventors: Kazunari Kurita, Shuichi Omote
  • Publication number: 20110300371
    Abstract: [Problem] An object of the present invention is to provide an epitaxial substrate and a method for producing the same capable of suppressing metal contamination and thereby reducing occurrence of white defects of a solid state imaging sensor by maintaining sufficient gettering capability during a device manufacturing process. [Solving Means] The present invention is a method of producing an epitaxial substrate, comprising a step of growing an epitaxial layer on a silicon substrate containing carbon as a dopant to form an epitaxial substrate; and, after the formation of the epitaxial substrate, a step of applying a first thermal treatment and a second thermal treatment to the epitaxial substrate such that a density of oxygen precipitates in a surface layer of the silicon substrate constituting the epitaxial substrate is larger than a density of oxygen precipitates at a center of the silicon substrate in a thickness direction.
    Type: Application
    Filed: May 2, 2011
    Publication date: December 8, 2011
    Inventors: Shuichi Omote, Kazunari Kurita
  • Patent number: 7960249
    Abstract: A wafer for backside illumination type solid imaging device having a plurality of pixels inclusive of a photoelectric conversion device and a charge transfer transistor at its front surface side and a light receiving surface at its back surface side is produced by a method comprising a step of forming a BOX oxide layer on at least one of a wafer for support substrate and a wafer for active layer, a step of bonding the wafer for support substrate and the wafer for active layer and a step of thinning the wafer for active layer, which further comprises a step of forming a plurality of concave portions on a bonding face of the BOX oxide layer to the other wafer and filling a polysilicon plug into each of the concave portions to form a composite layer before the step of bonding the wafer for support substrate and the wafer for active layer.
    Type: Grant
    Filed: September 3, 2009
    Date of Patent: June 14, 2011
    Assignee: Sumco Corporation
    Inventors: Kazunari Kurita, Shuichi Omote
  • Patent number: 7915145
    Abstract: A silicon substrate is manufactured from single-crystal silicon which is grown to have a carbon concentration equal to or higher than 1.0×1016 atoms/cm3 and equal to or lower than 1.6×1017 atoms/cm3 and an initial oxygen concentration equal to or higher than 1.4×1018 atoms/cm3 and equal to or lower than 1.6×1018 atoms/cm3 by a CZ method. A device is formed on a front, the thickness of the silicon substrate is equal to or more than 5 ?m and equal to or less than 40 ?m, and extrinsic gettering which produces residual stress equal to or more than 5 Mpa and equal to or less than 200 Mpa is applied to a back face of the substrate.
    Type: Grant
    Filed: February 24, 2009
    Date of Patent: March 29, 2011
    Assignee: Sumco Corporation
    Inventors: Kazunari Kurita, Shuichi Omote
  • Patent number: 7879695
    Abstract: A method of manufacturing a thin silicon wafer by slicing a silicon single crystal includes: a thinning step S3 of polishing a rear surface of the silicon wafer to reduce the thickness of the silicon wafer after a device structure is formed on a front surface of the silicon wafer; a mirror surface forming step S4 of processing the rear surface of the silicon wafer into a mirror surface using a chemical mechanical polishing method; and a modifying step S5 of dispersing abrasive grains that are harder than those used to form the mirror surface in the mirror surface forming process and forming a damaged layer, serving as a gettering sink for heavy metal, on the rear surface of the silicon wafer using the chemical mechanical polishing method. The thickness T5b of the damaged layer W5b in a wafer depth direction is set by the chemical mechanical polishing method in the modifying step S5 to control the gettering capability of the damaged layer.
    Type: Grant
    Filed: April 13, 2009
    Date of Patent: February 1, 2011
    Assignee: Sumco Corporation
    Inventors: Kazunari Kurita, Shuichi Omote
  • Publication number: 20100062584
    Abstract: A wafer for backside illumination type solid imaging device having a plurality of pixels inclusive of a photoelectric conversion device and a charge transfer transistor at its front surface side and a light receiving surface at its back surface side is produced by a method comprising a step of forming a BOX oxide layer on at least one of a wafer for support substrate and a wafer for active layer, a step of bonding the wafer for support substrate and the wafer for active layer and a step of thinning the wafer for active layer, which further comprises a step of forming a plurality of concave portions on a bonding face of the BOX oxide layer to the other wafer and filling a polysilicon plug into each of the concave portions to form a composite layer before the step of bonding the wafer for support substrate and the wafer for active layer.
    Type: Application
    Filed: September 3, 2009
    Publication date: March 11, 2010
    Applicant: Sumco Corporation
    Inventors: Kazunari Kurita, Shuichi Omote
  • Publication number: 20100047953
    Abstract: In the production of a wafer for backside illumination type solid imaging device having a plurality of pixels inclusive of a photoelectric conversion device and a charge transfer transistor formed at its front surface side and a light receiving surface at its back surface side, an active layer made of a given epitaxial film is formed on a silicon wafer made of a C-containing CZ crystal directly or through an insulating film, and then subjected to a heat treatment to form precipitates containing C and O as a gettering sink at a position just beneath the active layer.
    Type: Application
    Filed: August 20, 2009
    Publication date: February 25, 2010
    Applicant: SUMCO CORPORATION
    Inventors: Kazunari KURITA, Shuichi OMOTE
  • Publication number: 20090289283
    Abstract: A wafer for backside illumination type solid imaging device has a plurality of pixels inclusive of a photoelectric conversion device and a charge transfer transistor at its front surface side and a light receiving surface at its back surface side, wherein said wafer is a SOI wafer obtained by forming a given active layer on a support substrate made of C-containing p-type semiconductor material through an insulating layer.
    Type: Application
    Filed: May 20, 2009
    Publication date: November 26, 2009
    Applicant: Sumco Corporation
    Inventors: Kazunari Kurita, Shuichi Omote
  • Publication number: 20090256241
    Abstract: A method of manufacturing a thin silicon wafer by slicing a silicon single crystal includes: a thinning step S3 of polishing a rear surface of the silicon wafer to reduce the thickness of the silicon wafer after a device structure is formed on a front surface of the silicon wafer; a mirror surface forming step S4 of processing the rear surface of the silicon wafer into a mirror surface using a chemical mechanical polishing method; and a modifying step S5 of dispersing abrasive grains that are harder than those used to form the mirror surface in the mirror surface forming process and forming a damaged layer, serving as a gettering sink for heavy metal, on the rear surface of the silicon wafer using the chemical mechanical polishing method. The thickness T5b of the damaged layer W5b in a wafer depth direction is set by the chemical mechanical polishing method in the modifying step S5 to control the gettering capability of the damaged layer.
    Type: Application
    Filed: April 13, 2009
    Publication date: October 15, 2009
    Applicant: SUMCO CORPORATION
    Inventors: Kazunari KURITA, Shuichi OMOTE
  • Publication number: 20090252944
    Abstract: A silicon wafer is produced by subjecting a back face of a silicon wafer after the formation of a device structure to a given surface treatment so as to form a gettering sink layer having a good deflective strength.
    Type: Application
    Filed: March 24, 2009
    Publication date: October 8, 2009
    Applicant: SUMCO CORPORATION
    Inventors: Kazunari KURITA, Shuichi Omote, Naoki Ikeda
  • Publication number: 20090242939
    Abstract: A wafer for backside illumination type solid imaging device has a plurality of pixels inclusive of a photoelectric conversion device and a charge transfer transistor at its front surface side and a light receiving surface at its back surface side, wherein said wafer is a SOI wafer obtained by forming a given active layer on a support substrate made of C-containing n-type or p-type semiconductor material through an insulating layer.
    Type: Application
    Filed: March 20, 2009
    Publication date: October 1, 2009
    Applicant: SUMCO CORPORATION
    Inventors: Kazunari KURITA, Shuichi Omote
  • Publication number: 20090224367
    Abstract: A silicon substrate is manufactured from a single crystal silicon that is doped with phosphorus (P) and is grown by a CZ method to have a predetermined carbon concentration and a predetermined initial oxygen concentration. An n+ epitaxial layer or an n+ implantation layer that is doped with phosphorus (P) at a predetermined concentration or more is formed on the silicon substrate. An n epitaxial layer that is doped with phosphorus (P) at a predetermined concentration is formed on the n+ layer.
    Type: Application
    Filed: March 3, 2009
    Publication date: September 10, 2009
    Applicant: SUMCO CORPORATION
    Inventors: Kazunari KURITA, Shuichi OMOTE
  • Publication number: 20090226736
    Abstract: A method of manufacturing a silicon substrate includes: growing a silicon single crystal having a carbon concentration in the range of 1.0×1016 atoms/cm3 to 1.6×1017 atoms/cm3 and an initial oxygen concentration in the range of 1.4×1018 atoms/cm3 to 1.6×1018 atoms/cm3 using a CZ method; slicing the silicon single crystal; forming an epitaxial layer on the sliced silicon single crystal; and performing a heat treatment thereon as a post-annealing process at a temperature in the range of 600° C. to 850° C.
    Type: Application
    Filed: March 3, 2009
    Publication date: September 10, 2009
    Applicant: SUMCO CORPORATION
    Inventors: Kazunari KURITA, Shuichi OMOTE
  • Publication number: 20090226737
    Abstract: A condition of a single crystal manufacturing step subjected to the Czochralski method applying an initial oxygen concentration, a dopant concentration or resistivity, and a heat treatment condition is determined simply and clearly on the basis of the conditions of a wafer manufacturing step and a device step so as to obtain a silicon wafer having a desired gettering capability. A manufacturing method of a silicon substrate which is manufactured from a silicon single crystal grown by the CZ method and provided for manufacturing a solid-state imaging device is provided. The internal state of the silicon substrate, which depends on the initial oxygen concentration, the carbon concentration, the resistivity, and the pulling condition of the silicon substrate, is determined by comparing a white spot condition representing upper and lower limits of the density of white spots as device characteristics with the measured density of white spots.
    Type: Application
    Filed: March 4, 2009
    Publication date: September 10, 2009
    Applicant: SUMCO CORPORATION
    Inventors: Kazunari KURITA, Shuichi OMOTE
  • Publication number: 20090218661
    Abstract: A silicon substrate is manufactured from single-crystal silicon which is grown to have a carbon concentration equal to or higher than 1.0×1016 atoms/cm3 and equal to or lower than 1.6×1017 atoms/cm3 and an initial oxygen concentration equal to or higher than 1.4×1018 atoms/cm3 and equal to or lower than 1.6×1018 atoms/cm3 by a CZ method. A device is formed on a front, the thickness of the silicon substrate is equal to or more than 5 ?m and equal to or less than 40 ?m, and extrinsic gettering which produces residual stress equal to or more than 5 Mpa and equal to or less than 200 Mpa is applied to a back face of the substrate.
    Type: Application
    Filed: February 24, 2009
    Publication date: September 3, 2009
    Applicant: SUMCO CORPORATION
    Inventors: Kazunari Kurita, Shuichi Omote