Patents by Inventor Shuichi Samata

Shuichi Samata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11183433
    Abstract: Provided is a method of evaluating a silicon layer, including forming an oxide film on a surface of a silicon layer, performing a charging treatment of charging a surface of the formed oxide film to a negative charge, and measuring a resistivity of the silicon layer that has been subjected to the charging treatment by a van der Pauw method.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: November 23, 2021
    Assignee: SUMCO CORPORATION
    Inventors: Sayaka Makise, Shuichi Samata, Noritomo Mitsugi, Sumio Miyazaki
  • Patent number: 11047800
    Abstract: Provided is a method of evaluating carbon concentration of a silicon sample, which includes: forming an oxide film on at least a part of a surface of an evaluation-target silicon sample; irradiating a particle beam onto a surface of the oxide film; irradiating excitation light having energy larger than a band gap of silicon onto the surface of the oxide film, onto which the particle beam has been irradiated; measuring intensity of photoluminescence emitted from the evaluation-target silicon sample irradiated with the excitation and evaluating carbon concentration of the evaluation-target silicon sample on the basis of the measured intensity of photoluminescence, wherein the photoluminescence is band-edge luminescence of silicon.
    Type: Grant
    Filed: June 14, 2017
    Date of Patent: June 29, 2021
    Assignee: SUMCO CORPORATION
    Inventors: Kazutaka Eriguchi, Shuichi Samata, Syun Sasaki
  • Patent number: 10935510
    Abstract: Provided is a method of measuring a carbon concentration of a silicon sample, the method including introducing hydrogen atoms into a measurement-target silicon sample; subjecting the measurement-target silicon sample into which hydrogen atoms have been introduced to evaluation by an evaluation method of evaluating a trap level in a silicon band gap, without an electron beam irradiation treatment; and determining the carbon concentration of the measurement-target silicon sample on the basis of an evaluation result at least one trap level selected from the group consisting of Ec-0.10 eV, Ec-0.13 eV and Ec-0.15 eV, among the evaluation results obtained by the evaluation, wherein the determined carbon concentration is lower than 1.0E+16 atoms/cm3.
    Type: Grant
    Filed: January 18, 2017
    Date of Patent: March 2, 2021
    Assignee: SUMCO CORPORATION
    Inventors: Kazutaka Eriguchi, Shuichi Samata, Noritomo Mitsugi, Ayumi Masada
  • Publication number: 20200343149
    Abstract: Provided is a method of evaluating a silicon layer, including forming an oxide film on a surface of a silicon layer, performing a charging treatment of charging a surface of the formed oxide film to a negative charge, and measuring a resistivity of the silicon layer that has been subjected to the charging treatment by a van der Pauw method.
    Type: Application
    Filed: January 18, 2019
    Publication date: October 29, 2020
    Applicant: SUMCO CORPORATION
    Inventors: Sayaka MAKISE, Shuichi SAMATA, Noritomo MITSUGI, Sumio MIYAZAKI
  • Patent number: 10676840
    Abstract: The method is a method of evaluating a manufacturing process of a silicon material, wherein the manufacturing process includes a process that uses a member containing a carbon-containing sintered body, and the method of evaluating the manufacturing process of a silicon material includes performing DLTS measurement on a silicon material manufactured in the manufacturing process, and estimating a heavy metal contamination source of a silicon material manufactured in the manufacturing process with an indicator in the form of presence/absence of detection of a peak of a carbon-related level and presence/absence of detection of a peak of a heavy metal-related level in a DLTS spectrum obtained by the DLTS measurement.
    Type: Grant
    Filed: October 19, 2017
    Date of Patent: June 9, 2020
    Assignee: SUMCO CORPORATION
    Inventors: Noritomo Mitsugi, Kazutaka Eriguchi, Shuichi Samata, Ayumi Masada
  • Publication number: 20190162668
    Abstract: Provided is a method of evaluating carbon concentration of a silicon sample, which includes: forming an oxide film on at least a part of a surface of an evaluation-target silicon sample; irradiating a particle beam onto a surface of the oxide film; irradiating excitation light having energy larger than a band gap of silicon onto the surface of the oxide film, onto which the particle beam has been irradiated; measuring intensity of photoluminescence emitted from the evaluation-target silicon sample irradiated with the excitation and evaluating carbon concentration of the evaluation-target silicon sample on the basis of the measured intensity of photoluminescence, wherein the photoluminescence is band-edge luminescence of silicon.
    Type: Application
    Filed: June 14, 2017
    Publication date: May 30, 2019
    Applicant: SUMCO CORPORATION
    Inventors: Kazutaka ERIGUCHI, Shuichi SAMATA, Syun SASAKI
  • Publication number: 20190064098
    Abstract: Provided is a method of measuring a carbon concentration of a silicon sample, the method including introducing hydrogen atoms into a measurement-target silicon sample; subjecting the measurement-target silicon sample into which hydrogen atoms have been introduced to evaluation by an evaluation method of evaluating a trap level in a silicon band gap, without an electron beam irradiation treatment; and determining the carbon concentration of the measurement-target silicon sample on the basis of an evaluation result at least one trap level selected from the group consisting of Ec-0.10 eV, Ec-0.13 eV and Ec-0.15 eV, among the evaluation results obtained by the evaluation, wherein the determined carbon concentration is lower than 1.0E+16 atoms/cm3.
    Type: Application
    Filed: January 18, 2017
    Publication date: February 28, 2019
    Applicant: SUMCO CORPORATION
    Inventors: Kazutaka ERIGUCHI, Shuichi SAMATA, Noritomo MITSUGI, Ayumi MASADA
  • Publication number: 20180179661
    Abstract: The method is a method of evaluating a manufacturing process of a silicon material, wherein the manufacturing process includes a process that uses a member containing a carbon-containing sintered body, and the method of evaluating the manufacturing process of a silicon material includes performing DLTS measurement on a silicon material manufactured in the manufacturing process, and estimating a heavy metal contamination source of a silicon material manufactured in the manufacturing process with an indicator in the form of presence/absence of detection of a peak of a carbon-related level and presence/absence of detection of a peak of a heavy metal-related level in a DLTS spectrum obtained by the DLTS measurement.
    Type: Application
    Filed: October 19, 2017
    Publication date: June 28, 2018
    Applicant: SUMCO CORPORATION
    Inventors: Noritomo MITSUGI, Kazutaka ERIGUCHI, Shuichi SAMATA, Ayumi MASADA
  • Patent number: 8173523
    Abstract: To provide a method of removing a heavy metal contained in a thinned semiconductor substrate. A method of removing a heavy metal in a semiconductor substrate of the present invention comprises: attaching, to a rear surface of the semiconductor substrate, a material that lowers a potential barrier of the rear surface of the semiconductor substrate, on a front surface of which a circuit is to be formed or is formed; applying a thermal treatment to the semiconductor substrate under a condition based on a thickness and a resistivity of the semiconductor substrate; and, depositing the heavy metal in the semiconductor substrate on the rear surface.
    Type: Grant
    Filed: October 6, 2010
    Date of Patent: May 8, 2012
    Assignee: Sumco Corporation
    Inventors: Noritomo Mitsugi, Masataka Hourai, Shuichi Samata, Kiyoshi Nagai, Kei Matsumoto
  • Publication number: 20110086494
    Abstract: To provide a method of removing a heavy metal contained in a thinned semiconductor substrate. A method of removing a heavy metal in a semiconductor substrate of the present invention comprises: attaching, to a rear surface of the semiconductor substrate, a material that lowers a potential barrier of the rear surface of the semiconductor substrate, on a front surface of which a circuit is to be formed or is formed; applying a thermal treatment to the semiconductor substrate under a condition based on a thickness and a resistivity of the semiconductor substrate; and, depositing the heavy metal in the semiconductor substrate on the rear surface.
    Type: Application
    Filed: October 6, 2010
    Publication date: April 14, 2011
    Applicant: SUMCO CORPORATION
    Inventors: Noritomo Mitsugi, Masataka Hourai, Shuichi Samata, Kiyoshi Nagai, Kei Matsumoto
  • Patent number: 7844433
    Abstract: A system for designing a utility facility includes a state analyzer analyzing operational states of tools included in a production line, an extraction module extracting an operational period and a standby period of each of the tools, a calculator calculating changes in a quantity of utilities consumed by the tools in operation and in standby, based on the operational periods and the standby periods, and a facility design module designing at least any of a utility facility for supplying utilities to the tools and a utility facility for disposing of utilities discharged from the tools.
    Type: Grant
    Filed: August 28, 2006
    Date of Patent: November 30, 2010
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Toshikatsu Masuda, Toshinori Shinki, Shuichi Samata, Yuuichi Mikata
  • Publication number: 20070061049
    Abstract: A system for designing a utility facility includes a state analyzer analyzing operational states of tools included in a production line, an extraction module extracting an operational period and a standby period of each of the tools, a calculator calculating changes in a quantity of utilities consumed by the tools in operation and in standby, based on the operational periods and the standby periods, and a facility design module designing at least any of a utility facility for supplying utilities to the tools and a utility facility for disposing of utilities discharged from the tools.
    Type: Application
    Filed: August 28, 2006
    Publication date: March 15, 2007
    Inventors: Toshikatsu Masuda, Toshinori Shinki, Shuichi Samata, Yuuichi Mikata
  • Patent number: 7065469
    Abstract: A manufacturing apparatus which includes a rotary machine, includes: a plurality of accelerometers configured to measure diagnosis time series data attached to the rotary machine at locations where variations of the rotary machine are different; a frequency analysis device configured to perform a frequency analysis on the diagnosis time series data measured by the plurality of accelerometers; a time series data recording module configured to generate diagnosis data based on variations in characteristics of vibration corresponding to an analysis target frequency and to record the diagnosis data; and a life prediction unit configured to analyze the diagnosis data to determine a life span of the rotary machine.
    Type: Grant
    Filed: March 19, 2003
    Date of Patent: June 20, 2006
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Shuichi Samata, Takeo Furuhata, Yukihiro Ushiku, Akihito Yamamoto, Takashi Nakao
  • Patent number: 6944572
    Abstract: An apparatus for predicting life expectancy of a rotary machine includes: a load recipe input module acquiring loading conditions of a rotary machine; a characterizing feature input module obtaining characterizing feature data of a rotary machine; and a life expectancy prediction module calculating life expectancy of the rotary machine in conformity with the loading conditions and the characterizing feature data.
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: September 13, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Yukihiro Ushiku, Tsunetoshi Arikado, Shuichi Samata, Takashi Nakao, Yuuichi Mikata
  • Patent number: 6937963
    Abstract: A method for avoiding irregular shutoff of production equipment, includes: measuring regularly time-series data of characteristics of a rotary machine used in the production equipment running for the production; obtaining first failure diagnosis data subjecting the time-series data to a first real-time analysis; obtaining second failure diagnosis data subjecting the first failure diagnosis data to a second real-time analysis; predicting a status of the production equipment several minutes later using the second failure diagnosis data; and shutting off during a production process if the result of the prediction determines that the production equipment will shut off irregularly, and switching to a purge sequence for conducting a gas purge of the production equipment.
    Type: Grant
    Filed: August 27, 2002
    Date of Patent: August 30, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Ken Ishii, Takashi Nakao, Yukihiro Ushiku, Shuichi Samata
  • Patent number: 6909993
    Abstract: A method for diagnosing failure of a manufacturing apparatus, includes: measuring time series data of characteristics of a reference apparatus which conducts same processes as the manufacturing apparatus, and recording the time series data of the characteristics in a system information storage unit as a system information database; reading out a recipe listed in a process control information database recorded in a process control information storage unit; driving and controlling the manufacturing apparatus, measuring time series data of the characteristics as test data, and outputting the test data in real time, in accordance with the recipe; performing calculations on the test data, and creating failure diagnosis data; and diagnosing the failure of the manufacturing apparatus using the failure diagnosis data and the system information database.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: June 21, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Nakao, Yukihiro Ushiku, Shuichi Samata, Hiroshi Akahori, Ken Ishii
  • Patent number: 6898551
    Abstract: A system for predicting life of a rotary machine, includes a vibration gauge configured to measure time series data of a peak acceleration of the rotary machine; a band pass filter configured to filter an analog signal of the time series data of the peak acceleration measured by the vibration gauge in a frequency band including a first analysis frequency expressed as a product of an equation including a number of rotor blades of the rotary machine and a normal frequency unique to the rotary machine; and a data processing unit configured to predict a life span of the rotary machine by characteristics of the filtered analog data of the time series data of the peak acceleration with the first analysis frequency.
    Type: Grant
    Filed: April 18, 2003
    Date of Patent: May 24, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Shuichi Samata, Yukihiro Ushiku, Akihito Yamamoto, Takashi Nakao, Takeo Furuhata
  • Publication number: 20050107984
    Abstract: A method for predicting life of a rotary machine used in a manufacturing apparatus, includes: determining a starting time of an abnormal condition just before a failure of a monitor rotary machine used in a monitor manufacturing process, from monitor time-series data for characteristics of the monitor rotary machine, statistically analyzing the monitor time-series data, and finding a value for the characteristics at the starting time of the abnormal condition as a threshold of the abnormal condition; measuring diagnosis time-series data for the characteristic of a motor current of a diagnosis rotary machine during a manufacturing process; preparing diagnosis data from the diagnosis time-series data; and determining a time for the diagnosis data exceeding the threshold as the life of the diagnosis rotary machine.
    Type: Application
    Filed: December 27, 2004
    Publication date: May 19, 2005
    Inventors: Shuichi Samata, Yukihiro Ushiku, Takashi Nakao, Takeo Furuhata
  • Patent number: 6885972
    Abstract: A method for predicting life span of a rotary machine used in a manufacturing apparatus, includes: measuring rotary machine acceleration evaluation time series data with a sampling interval being less than a half the cycle of an analysis target frequency, a number of samplings being at least four times the analysis target frequency; generating evaluation diagnosis data based on variations in characteristics corresponding to the analysis target frequency by subjecting the evaluation time series data to frequency analysis; and determining the life span of the rotary machine using the evaluation diagnosis data.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: April 26, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Shuichi Samata, Yukihiro Ushiku, Takeo Furuhata, Takashi Nakao, Ken Ishii
  • Patent number: 6865513
    Abstract: An apparatus for predicting life expectancy of a rotary machine includes: a load recipe input module acquiring loading conditions of a rotary machine; a characterizing feature input module obtaining characterizing feature data of a rotary machine; and a life expectancy prediction module calculating life expectancy of the rotary machine in conformity with the loading conditions and the characterizing feature datap.
    Type: Grant
    Filed: March 21, 2002
    Date of Patent: March 8, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Yukihiro Ushiku, Tsunetoshi Arikado, Shuichi Samata, Takashi Nakao, Yuuichi Mikata