Abstract: Provided is an injection device and an injection control method which are capable of preventing a drooping phenomenon from an injection nozzle even during high cycle molding, and capable of appropriately plasticizing and molding a resin having poor thermal stability. An injection device (10) of the disclosure includes: an injection cylinder (30) which accumulates a molding material and has an injection nozzle (33) at the front; an injection plunger (31) which is moved backward in the injection cylinder (30); an injection plunger driving device (50, 150) which moves the injection plunger (31) backward; and an injection controller (60, 160). The injection controller (60, 160) retreats the injection plunger (31) by the injection plunger driving device (50, 150) to perform metering in a plastication metering step of metering the molding material supplied into the injection cylinder (30).

Abstract: An injection molding machine having vent mechanism includes a plastication device, an injection device, a junction, a vent-up sensor, and a controller. The vent-up sensor detects vent-up. When the vent-up is detected, the controller switches from normal conditions to vent-up suppression conditions. The vent-up suppression conditions have at least one of the followings: increasing a rotational speed of the plastication screw to be higher than that in the normal conditions; using retreat-metering when the retreat-metering is not performed in the normal conditions, wherein in the retreat-metering, in addition to a pressure of the resin material, a force in a retreat direction is applied to the injection plunger to move the injection plunger at a predetermined retreat speed in the metering; and increasing the retreat speed of the injection plunger to be higher than that in the normal conditions when the retreat-metering is performed in the normal conditions.

Abstract: An injection molding machine includes an injection device including at least first and second injection units, and one mold clamping device. A molding material is injected into a first cavity space by the first injection unit, and a molding material is injected into a second cavity space by the second injection unit. The injection molding machine further includes a control device controlling the injection device and the mold clamping device, and a storage device storing a set time in advance. The control device starts injection of the second injection unit after elapse of the set time from a predetermined time point. The predetermined time point is a time point at which the first injection unit starts injection or an earlier time point. The set time is a delay time for delaying start of injection of the second injection unit from start of injection of the first injection unit.

Abstract: A cassette type mold apparatus includes a sub-runner formed on a parting surface of a fixed side matrix or a movable side matrix, a gate provided in a fixed side cassette mold or a movable side cassette mold and configured to inject a molten resin into a cavity space from the sub-runner, and a hot runner provided on the fixed side matrix so that a tip end thereof is aligned with the sub-runner to be perpendicular to the sub-runner and is in parallel with a mold opening and closing direction. In the cassette type mold apparatus, the movable side cassette mold can be stacked on the fixed side cassette mold in a state in which a cavity and a core are aligned and can be integrally loaded in a direction of a side surface of the entire mold.

Abstract: Provided is an injection device and an injection control method which are capable of preventing a drooping phenomenon from an injection nozzle even during high cycle molding, and capable of appropriately plasticizing and molding a resin having poor thermal stability. An injection device (10) of the disclosure includes: an injection cylinder (30) which accumulates a molding material and has an injection nozzle (33) at the front; an injection plunger (31) which is moved backward in the injection cylinder (30); an injection plunger driving device (50, 150) which moves the injection plunger (31) backward; and an injection controller (60, 160). The injection controller (60, 160) retreats the injection plunger (31) by the injection plunger driving device (50, 150) to perform metering in a plastication metering step of metering the molding material supplied into the injection cylinder (30).

Abstract: An injection molding machine having vent mechanism includes a plastication device, an injection device, a junction, a vent-up sensor, and a controller. The vent-up sensor detects vent-up. When the vent-up is detected, the controller switches from normal conditions to vent-up suppression conditions. The vent-up suppression conditions have at least one of the followings: increasing a rotational speed of the plastication screw to be higher than that in the normal conditions; using retreat-metering when the retreat-metering is not performed in the normal conditions, wherein in the retreat-metering, in addition to a pressure of the resin material, a force in a retreat direction is applied to the injection plunger to move the injection plunger at a predetermined retreat speed in the metering; and increasing the retreat speed of the injection plunger to be higher than that in the normal conditions when the retreat-metering is performed in the normal conditions.

Abstract: A mold apparatus includes first and second mold plates that constitute a cassette mold, a first base mold, a base intermediate mold for loading the first mold plate, a second base mold for loading the second mold plate, a base intermediate mold driving device for positioning and fixing the base intermediate mold at any position between the first and second base molds, and a controller for performing control to position and fix the base intermediate mold so that the first mold plate and the first base mold are in contact with each other when a molded product is taken out.

Abstract: A mold apparatus includes a first mold plate formed with a runner flow path, a second mold plate, a runner stripper plate having a through hole that communicates with the runner flow path, a runner locking part formed with an inverse tapered space which communicates with the through hole and has an inverse tapered shape and in which a locking portion made of a molding material is formed, and a runner unlocking means for moving the runner stripper plate away from the runner locking part to unlock the locking portion.

Abstract: The cassette mold type injection molding machine controls a first temperature control circuit to supply a heat medium having a heating temperature from a first heating device to a matrix supply path, controls a second temperature control circuit to supply the heat medium having a cooling temperature from a second heating device to the core cavity supply path, and performs cassette mold cool down control in which a bypass control valve is controlled to connect a bypass path and a main body supply path, such that a second heating device or a core cavity supply path is connected to a main body supply path, and thus the heat medium having the heating temperature is supplied to the matrix and the heat medium having the cooling temperature is supplied to a cassette mold main body and a core cavity portion.

Abstract: A mold apparatus includes first and second mold plates that constitute a cassette mold, a first base mold, a base intermediate mold for loading the first mold plate, a second base mold for loading the second mold plate, a base intermediate mold driving device for positioning and fixing the base intermediate mold at any position between the first and second base molds, and a controller for performing control to position and fix the base intermediate mold so that the first mold plate and the first base mold are in contact with each other when a molded product is taken out.

Abstract: A mold apparatus includes a first mold plate formed with a runner flow path, a second mold plate, a runner stripper plate having a through hole that communicates with the runner flow path, a runner locking part formed with an inverse tapered space which communicates with the through hole and has an inverse tapered shape and in which a locking portion made of a molding material is formed, and a runner unlocking means for moving the runner stripper plate away from the runner locking part to unlock the locking portion.

Abstract: The cassette mold type injection molding machine controls a first temperature control circuit to supply a heat medium having a heating temperature from a first heating device to a matrix supply path, controls a second temperature control circuit to supply the heat medium having a cooling temperature from a second heating device to the core cavity supply path, and performs cassette mold cool down control in which a bypass control valve is controlled to connect a bypass path and a main body supply path, such that a second heating device or a core cavity supply path is connected to a main body supply path, and thus the heat medium having the heating temperature is supplied to the matrix and the heat medium having the cooling temperature is supplied to a cassette mold main body and a core cavity portion.

Abstract: A cassette type mold apparatus includes a sub-runner formed on a parting surface of a fixed side matrix or a movable side matrix, a gate provided in a fixed side cassette mold or a movable side cassette mold and configured to inject a molten resin into a cavity space from the sub-runner, and a hot runner provided on the fixed side matrix so that a tip end thereof is aligned with the sub-runner to be perpendicular to the sub-runner and is in parallel with a mold opening and closing direction. In the cassette type mold apparatus, the movable side cassette mold can be stacked on the fixed side cassette mold in a state in which a cavity and a core are aligned and can be integrally loaded in a direction of a side surface of the entire mold.

Abstract: A die assembly for molding a disc such as a compact disc, a video disc or the like by employing an injection molding process. The die assembly comprises a stationary die half including as essential components a stationary platen, a base die half, and an insert die half received on the stationary platen, and a movable die half. The insert die half includes a first insert for fixing the insert die half on the stationary platen, and a first mirror surface board removably received in a cavity of the first insert. The insert die half can be easily installed and removed into/from an installation space defined by a pair of retaining members and a die receiving member and when installed, it can be certainly and easily fixed by a pair of retaining members.