Patents by Inventor Shuji Ebata
Shuji Ebata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7468342Abstract: As catalysts for producing aromatic amines by hydrogenating aromatic nitrites, there are disclosed (1) the catalyst comprising a metal catalyst component comprising Ni and/or Co and a specific amount of zirconia as a carrier component, which is prepared by drying, calcining and forming a precipitate produced by adding an aqueous solution containing soluble salts of the metal catalyst component and the carrier component to an aqueous alkali solution; and (2) the catalyst comprising the metal catalyst component and the carrier component, which is prepared by filtering a precipitate produced by adding an aqueous solution containing soluble salts of the metal catalyst component and the carrier component to an aqueous alkali solution; forming the precipitate without drying to obtain a formed product; and subjecting the formed product to drying and then calcining.Type: GrantFiled: May 7, 2002Date of Patent: December 23, 2008Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Yoshinori Kanamori, Shuji Ebata, Kengo Tsukahara, Yasushi Hiramatsu
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Patent number: 7307181Abstract: In a process for producing a nitrile compound comprising introducing a carbon ring or heterocyclic compound having organic substituents, ammonia and the air into a reactor and reacting the introduced compounds in the presence of a catalyst, during the reaction, a residual gas obtained after the formed nitrile compound is separated from a reaction gas discharged from the reactor is recycled to the reactor in an amount of 10 to 60% by volume based on the amount of the fresh raw material gas supplied to the reactor and the ratio of the amount by mole of molecular oxygen to the amount by mole of the organic substituent in the carbon ring or heterocyclic compound having organic substituents supplied to the reactor (O2/organic substituent) is kept within 1.5 to 7. The reaction is achieved under an advantageous condition and the nitrile compound can be produced industrially advantageously at a higher yield.Type: GrantFiled: June 14, 2004Date of Patent: December 11, 2007Assignee: Mitsubishi Gas Chemical Company, IncInventors: Kenichi Nakamura, Shuji Ebata, Fumio Tanaka, Takuji Shitara
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Patent number: 7179945Abstract: A di(aminomethyl)-substituted aromatic compound is produced by a two-stage hydrogenation. In the first stage, an aromatic dinitrile is hydrogenated into a cyano(aminomethyl)-substituted aromatic compound in the presence of a Pd-containing catalyst. The resultant cyano(aminomethyl)-substituted aromatic compound is then hydrogenated in the second stage into the target di(aminomethyl)-substituted aromatic compound in the presence of a Ni- and/or Co-containing catalyst. By the above method, the di(aminomethyl)-substituted aromatic compound is produced in a high selectivity and a sufficiently high yield without reducing the catalyst life.Type: GrantFiled: February 20, 2004Date of Patent: February 20, 2007Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Yoshinori Kanamori, Shuji Ebata, Kengo Tsukahara, Yoshiaki Yamamoto
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Patent number: 7161021Abstract: In a process for producing a polynitrile compound comprising introducing a polysubstituted organic compound (POC) which is a carbon ring or heterocyclic compounds having a plurality of organic substituents into a reactor with ammonia and a gas containing oxygen and ammoxidizing POC in the presence of a catalyst, at least a portion of the unreacted POC and a mononitrile compound of an intermediate product in the reaction gas discharged from the reactor is separated, recovered and recycled to the reactor so that the flow rate of the mononitrile compound at the outlet of the reactor is 2 to 16% by mole of the total flow rate of POC and the mononitrile compound supplied to the reactor. Burning reaction of the side reaction is suppressed and the loss of POC can be decreased without adverse effects on productivity and the polynitrile compound can be obtained at a high yield.Type: GrantFiled: December 6, 2002Date of Patent: January 9, 2007Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Kenichi Nakamura, Shuji Ebata, Fumio Tanaka, Takuji Shitara
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Publication number: 20050277790Abstract: A di(aminomethyl)-substituted aromatic compound is produced by a two-stage hydrogenation. In the first stage, an aromatic dinitrile is hydrogenated into a cyano(aminomethyl)-substituted aromatic compound in the presence of a Pd-containing catalyst. The resultant cyano(aminomethyl)-substituted aromatic compound is then hydrogenated in the second stage into the target di(aminomethyl)-substituted aromatic compound in the presence of a Ni- and/or Co-containing catalyst. By the above method, the di(aminomethyl)-substituted aromatic compound is produced in a high selectivity and a sufficiently high yield without reducing the catalyst life.Type: ApplicationFiled: February 20, 2004Publication date: December 15, 2005Inventors: Yoshinori Kanamori, Shuji Ebata, Kengo Tsukahara, Yoshiaki Yamamoto
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Publication number: 20050014944Abstract: In a process for producing a nitrile compound comprising introducing a carbon ring or heterocyclic compound having organic substituents, ammonia and the air into a reactor and reacting the introduced compounds in the presence of a catalyst, during the reaction, a residual gas obtained after the formed nitrile compound is separated from a reaction gas discharged from the reactor is recycled to the reactor in an amount of 10 to 60% by volume based on the amount of the fresh raw material gas supplied to the reactor and the ratio of the amount by mole of molecular oxygen to the amount by mole of the organic substituent in the carbon ring or heterocyclic compound having organic substituents supplied to the reactor (O2/organic substituent) is kept within 1.5 to 7. The reaction is achieved under an advantageous condition and the nitrile compound can be produced industrially advantageously at a higher yield.Type: ApplicationFiled: June 14, 2004Publication date: January 20, 2005Inventors: Kenichi Nakamura, Shuji Ebata, Fumio Tanaka, Takuji Shitara
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Publication number: 20030114702Abstract: In a process for producing a nitrile compound comprising introducing a carbon ring or heterocyclic compound having organic substituents, ammonia and the air into a reactor and reacting the introduced compounds in the presence of a catalyst, during the reaction, a residual gas obtained after the formed nitrile compound is separated from a reaction gas discharged from the reactor is recycled to the reactor in an amount of 10 to 60% by volume based on the amount of the fresh raw material gas supplied to the reactor and the ratio of the amount by mole of molecular oxygen to the amount by mole of the organic substituent in the carbon ring or heterocyclic compound having organic substituents supplied to the reactor (O2/organic substituent) is kept within 1.5 to 7. The reaction is achieved under an advantageous condition and the nitrile compound can be produced industrially advantageously at a higher yield.Type: ApplicationFiled: December 6, 2002Publication date: June 19, 2003Inventors: Kenichi Nakamura, Shuji Ebata, Fumio Tanaka, Takuji Shitara
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Publication number: 20030114701Abstract: In a process for producing a polynitrile compound comprising introducing a polysubstituted organic compound (POC) which is a carbon ring or heterocyclic compounds having a plurality of organic substituents into a reactor with ammonia and a gas containing oxygen and ammoxidizing POC in the presence of a catalyst, at least a portion of the unreacted POC and a mononitrile compound of an intermediate product in the reaction gas discharged from the reactor is separated, recovered and recycled to the reactor so that the flow rate of the mononitrile compound at the outlet of the reactor is 2 to 16% by mole of the total flow rate of POC and the mononitrile compound supplied to the reactor.Type: ApplicationFiled: December 6, 2002Publication date: June 19, 2003Inventors: Kenichi Nakamura, Shuji Ebata, Fumio Tanaka, Takuji Shitara
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Patent number: 6541632Abstract: A carbocyclic or heterocyclic compound, ammonia and an oxygen-containing gas are subjected to fluid catalytic reaction in vapor phase in the presence of a catalyst containing alkali metal to produce an aromatic or heterocyclic nitrile. The use of the catalyst containing a specific amount of alkali metal enables the stable production of the aromatic or heterocyclic nitrile in high yields with little change with time even when water is present in the reaction system. The use of the catalyst containing the alkali metal also enables the recycle and reuse of unreacted ammonia which is usually accompanied by water, thereby reducing production costs.Type: GrantFiled: June 19, 2002Date of Patent: April 1, 2003Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Hideaki Ogino, Takashi Okawa, Shuji Ebata, Yoshinori Kanamori
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Publication number: 20020177735Abstract: As catalysts for producing aromatic amines by hydrogenating aromatic nitrites, there are disclosed (1) the catalyst comprising a metal catalyst component comprising Ni and/or Co and a specific amount of zirconia as a carrier component, which is prepared by drying, calcining and forming a precipitate produced by adding an aqueous solution containing soluble salts of the metal catalyst component and the carrier component to an aqueous alkali solution; and (2) the catalyst comprising the metal catalyst component and the carrier component, which is prepared by filtering a precipitate produced by adding an aqueous solution containing soluble salts of the metal catalyst component and the carrier component to an aqueous alkali solution; forming the precipitate without drying to obtain a formed product; and subjecting the formed product to drying and then calcining.Type: ApplicationFiled: May 7, 2002Publication date: November 28, 2002Inventors: Yoshinori Kanamori, Shuji Ebata, Kengo Tsukahara, Yasushi Hiramatsu
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Publication number: 20020151719Abstract: A carbocyclic or heterocyclic compound, ammonia and an oxygen-containing gas are subjected to fluid catalytic reaction in vapor phase in the presence of a catalyst containing alkali metal to produce an aromatic or heterocyclic nitrile. The use of the catalyst containing a specific amount of alkali metal enables the stable production of the aromatic or heterocyclic nitrile in high yields with little change with time even when water is present in the reaction system. The use of the catalyst containing the alkali metal also enables the recycle and reuse of unreacted ammonia which is usually accompanied by water, thereby reducing production costs.Type: ApplicationFiled: June 19, 2002Publication date: October 17, 2002Inventors: Hideaki Ogino, Takashi Okawa, Shuji Ebata, Yoshinori Kanamori
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Patent number: 6429330Abstract: A carbocyclic or heterocyclic compound, ammonia and an oxygen-containing gas are subjected to fluid catalytic reaction in vapor phase in the presence of a catalyst containing alkali metal to produce an aromatic or heterocyclic nitrile. The use of the catalyst containing a specific amount of alkali metal enables the stable production of the aromatic or heterocyclic nitrile in high yields with little change with time even when water is present in the reaction system. The use of the catalyst containing the alkali metal also enables the recycle and reuse of unreacted ammonia which is usually accompanied by water, thereby reducing production costs.Type: GrantFiled: July 11, 2000Date of Patent: August 6, 2002Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Hideaki Ogino, Takashi Okawa, Shuji Ebata, Yoshinori Kanamori
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Patent number: 6284893Abstract: There is disclosed a process for producing a nitrile compounds by ammoxidation of a carbocyclic or heterocyclic compound having organic substituent(s) by reacting the compound with ammonia and an oxygen-containing gas, wherein unreacted ammonia is recovered from the reaction product gas and recycled to the reaction system.Type: GrantFiled: December 22, 2000Date of Patent: September 4, 2001Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Takuji Shitara, Takashi Okawa, Shuji Ebata, Fumisada Kosuge
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Publication number: 20010007039Abstract: There is disclosed a process for producing a nitrile compounds by ammoxidation of a carbocyclic or heterocyclic compound having organic substituent(s) by reacting the compound with ammonia and an oxygen-containing gas, wherein unreacted ammonia is recovered from the reaction product gas and recycled to the reaction system. In the first process of the present invention, the ammoxidation is conducted by vapor-phase catalytic reaction in the presence of a fluid catalyst containing at least one metal oxide selected from the group consisting of vanadium oxide, molybdenum oxide and iron oxide while controlling a water concentration of a gas fed to a reactor to 12% by volume or lower by adjusting a water content of the recovered ammonia by distillation, thereby avoiding deterioration in activity of the catalyst due to recycle of the recovered ammonia. As a result, it is possible to stably obtain the aimed product at a high yield for a long period of time.Type: ApplicationFiled: December 22, 2000Publication date: July 5, 2001Inventors: Takuji Shitara, Takashi Okawa, Shuji Ebata, Fumisada Kosuge
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Patent number: 6107510Abstract: There are disclosed a process for producing a nitrile compound which comprises catalytically reacting an alkyl group-substituted aromatic compound or an alkyl group-substituted heterocyclic compound with a mixed gas containing ammonia and oxygen in the presence of 1 a catalyst comprising a vanadium oxide, a chromium oxide, a boron oxide, a molybdenum oxide, and an oxide of an alkali metal or an alkaline earth metal or 2 a catalyst comprising a vanadium oxide, a chromium oxide, a boron oxide, an alkali metal oxide, and a heteropolyacid. According to the above process and by virtue of the specific catalyst, it is made possible to produce a nitrile compound having an aromatic ring or a heterocyclic ring in an extremely advantageous manner, that is, in high yield at high selectivity to the objective product.Type: GrantFiled: January 5, 1999Date of Patent: August 22, 2000Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Shuji Ebata, Hideaki Ogino, Takashi Okawa, Kinya Tsuji
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Patent number: 5965769Abstract: There are herein disclosed a method for heat recovery and heat utilization by the use of chemical energy which comprises the steps of doing the heat recovery by the following formula (I), and doing the heat utilization by the following formula (I'):HCOOCH.sub.3 .fwdarw.CH.sub.3 OH+CO (I)CH.sub.3 OH+CO.fwdarw.HCOOCH.sub.3 (I')the reaction of the formula (I') being carried out in the presence of an alkali fluoride and zinc oxide. According to the present invention, steam or hot water can be generated at a high temperature of 100.degree. C. or more by the use of a factory waste heat or a river water at a low temperature of 100.degree. C. or less as a heat source from which heat has scarcely been utilized so far, and the thus generated steam or hot water can effectively be used as a heat source or be used in an air conditioner. The catalyst which comprises the alkali fluoride and zinc oxide is used for preparing methyl formate or CO gas according to the formula (I) or (I').Type: GrantFiled: January 7, 1998Date of Patent: October 12, 1999Assignee: Mitsubish Gas Chemical Company, Inc.Inventors: Shiro Kajiyama, Futoshi Ikoma, Atsushi Okamoto, Mikio Yoneoka, Shuji Ebata, Kenji Nakamura
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Patent number: 5739379Abstract: A process for producing methyl methacrylate through gas-phase catalytic reaction of methyl .alpha.-hydroxyisobutyrate as the starting raw material which process comprises feeding methanol in an amount by weight of 0.1 to 3.0 times the amount of the methyl .alpha.-hydroxyisobutyrate in a reaction system and proceeding with the gas-phase catalytic reaction in the presence of a catalyst comprising a synthetic faujasite zeolite having a free alkali content of at most 0.1 milliequivalent/g or a catalyst comprising a molded product which is formed by molding a synthetic faujasite zeolite and a clay in an aqueous solution or suspension having a pH of less than 9. According to the above process, it is possible to produce methyl methacrylate in high yield over a long period of time by the use of methyl .alpha.-hydroxyisobutyrate as the starting raw material.Type: GrantFiled: December 20, 1995Date of Patent: April 14, 1998Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Yoshikazu Shima, Shuji Ebata, Mariko Abe
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Patent number: 5703272Abstract: A process for preparing a carboxylic acid ester which includes subjecting a carboxylic acid and an alcohol or a phenol to an esterification reaction in the presence of a silica-titania catalyst. The silica-titania catalyst is prepared by adding an acidic solution containing a silicon compound and a titanium compound dissolved therein to a solution of a basic compound to bring about co-precipitation, in which the acidic solution is a nitric acid-acidic solution or a sulfuric acid-acidic solution, a ratio of the amount (gram equivalent) of nitric acid or sulfuric acid to the amount (mol) of the silicon compound in the acidic solution is 0.5 to 50 and the amount of the titanium compound in the acidic solution is such that a ratio of titania (TiO.sub.2) in the silica-titania catalyst is 1 to 50% by weight.Type: GrantFiled: September 3, 1996Date of Patent: December 30, 1997Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Mariko Abe, Shuji Ebata, Takafumi Abe, Hirofumi Higuchi
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Patent number: 5587349Abstract: A process for preparing a silica-titania catalyst by adding an acidic solution containing a silicon compound such as sodium silicate and a titanium compound such as titanium sulfate dissolved therein to a solution of a compound such as ammonium bicarbonate to bring about co-precipitation, in which the acidic solution is a highly concentrated nitric acid-acidic or sulfuric acid-acidic solution, and a ratio of the dissolved titanium compound in the acidic solution is regulated in a certain range.According to this process, a catalyst capable of exerting a high performance in an esterification reaction and the like can be efficiently obtained.Type: GrantFiled: December 30, 1994Date of Patent: December 24, 1996Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Mariko Abe, Shuji Ebata, Takafumi Abe, Hirofumi Higuchi
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Patent number: 5439661Abstract: There is disclosed a process for efficiently producing hydrogen cyanide at a reaction temperature of preferably 250.degree. to 550.degree. C. by a catalytic dehydrative reaction of formamide which comprises employing as a catalyst, a manganese oxide (MnO) and/or a magnesium oxide (MgO) each modified with an alkali metal (Na, K, Rb, Cs, etc. ). The above process is capable of producing hydrogen cyanide at an enhanced conversion efficiency of formamide and at a high selectivity while minimizing the by-production of ammonia. The use of the catalyst comprising as a principal component, MnO modified with an alkali metal is particularly effective in prolonging its service life and enables a long-term stable operation.Type: GrantFiled: October 27, 1994Date of Patent: August 8, 1995Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Takafumi Abe, Shuji Ebata, Kazuhiro Sugamura, Taiji Matsuzaki, Hirofumi Higuchi