Patents by Inventor Shuji Kozawa

Shuji Kozawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130220489
    Abstract: Steel for machine structure use for surface hardening containing, by mass %, C: 0.3 to 0.6%, Si: 0.02 to 2.0%, Mn: 1.5% to 3.0%, W: 0.0025 to 0.5%, Al: 0.001 to 0.5%, N: 0.003 to 0.02%, S: 0.0001 to 0.025%, P: 0.0001 to 0.03%, and O: 0.0001 to 0.0050%, having an Mn/S of 70 to 30000, and having a balance of substantially Fe and unavoidable impurities.
    Type: Application
    Filed: March 18, 2013
    Publication date: August 29, 2013
    Inventors: Atsushi Mizuno, Masayuki Hashimura, Hajime Saitoh, Shuji Kozawa, Kei Miyanishi
  • Patent number: 8430974
    Abstract: A steel component formed by carburizing and then induction-hardening of a steel consisting essentially of, by mass, C: minimum 0.08% and less than 0.3%; Si: maximum 2.0%; Mn: from 0.2% to 3.0%; P: maximum 0.03%; S: from 0.005% to 0.05%; Ni: maximum 1.5%; Cr: maximum 3.0%; Mo: maximum 1.0%; O: maximum 0.0025%; and N: from 0.005% to 0.03%; and further including either or both of, by mass, Al: from 0.005% to 0.05%, and Ti: from 0.005% to 0.05%; and still further including either or both of, by mass, V: maximum 0.3%, and Nb: maximum 0.3%; and a balance including Fe and unavoidable impurities. The hardness of the surface layer is at least 55 HRC and the hardness of the core portion is from 20 to 50 HRC. The core portion does not include a martensite structure.
    Type: Grant
    Filed: April 28, 2006
    Date of Patent: April 30, 2013
    Assignees: Aisin AW Co., Ltd., Nippon Steel Corporation Muroran Works
    Inventors: Takao Taniguchi, Hisao Shirai, Kouji Ohbayashi, Kazuaki Okada, Hideo Kanisawa, Shuji Kozawa
  • Publication number: 20130101457
    Abstract: This steel for a machine structure contains, in mass %: C: 0.40% to less than 0.75%; Si: 0.01% to 3.0%; Mn: 0.1% to 1.8%; S: 0.001% to 0.1%; Al: more than 0.1% and not more than 1.0%; N: 0.001% to 0.02%; and P: limited to not more than 0.05%, with a balance including Fe and inevitable impurities, in which the steel satisfies 139.38 ?214×[C]+30.6×[Si]+42.8×[Mn]?14.7×[Al]?177 and 0.72?[C]+1/7×[Si]+1/5×[Mn]<1.539.
    Type: Application
    Filed: July 11, 2011
    Publication date: April 25, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiharu Aiso, Suguru Yoshida, Manabu Kubota, Kei Miyanishi, Shuji Kozawa
  • Publication number: 20130048156
    Abstract: A case hardening steel includes by mass %, C: 0.1% to 0.5%, Si: 0.01% to 1.5%, Mn: 0.3% to 1.8%, S: 0.001% to 0.15%, Cr: 0.4% to 2.0%, Ti: 0.05% to 0.2%, Al: limited to 0.2% or less, N: limited to 0.0050% or less, P: limited to 0.025% or less, O: limited to 0.0025% or less, and the balance of Fe and inevitable impurities, wherein the number d of sulfide having an equivalent circle diameter more than 5 ?m per 1 mm2 and a mass percentage [S] of S satisfy: d 500×[S]+1.
    Type: Application
    Filed: October 5, 2011
    Publication date: February 28, 2013
    Inventors: Masayuki Hashimura, Kei Miyanishi, Shuji Kozawa, Manabu Kubota, Tatsuro Ochi
  • Publication number: 20120318408
    Abstract: The present invention relates to a steel part securing temper softening resistance at 300° C. characterized by (a) the content of Si in the steel being made 0.7% or more, (b) the content of C in the carburized layer being made 0.9 to 1.1% for a hyper eutectic content of C by carburization, (c) the carbides with an outside diameter of 0.1 ?m or more (proeutectoid cementite or spherical carbides) not being allowed to be present after carburization, and (d) the amount of residual austenite after carburization, quenching, and tempering being made less than 30%. The gist lies in a steel part excellent in temper softening resistance which is comprised of steel containing predetermined ingredients, has a total content of Mn and Cr of 2.5% or less, and is carburized, quenched, and tempered on its surface, which has a content of C at a part at a 50 ?m depth from the surface of 0.9 to 1.1%, does not contain proeutectoid cementite or spherical carbides of an average diameter of 0.
    Type: Application
    Filed: April 14, 2011
    Publication date: December 20, 2012
    Inventors: Shuji Kozawa, Manabu Kubota
  • Patent number: 8328956
    Abstract: The present invention provides a gear, continuously variable transmission, constant velocity joint, hub, or other steel part superior in surface fatigue strength compared with the past and method of production of the same, that is, provides a carbonitrided induction hardened steel part made of steel comprised of a specific composition of chemical ingredients and carbonitrided, then treated by induction hardening, the steel part characterized in that a surface N concentration is 0.1 to 0.8 mass %, a sum of an N concentration and C concentration is 1.0 to 2.0 mass %, an amount of surface residual austenite is less than 15 vol %, a depth of the incompletely hardened layer from the surface is less than 5 ?m, and a surface X-ray diffraction half width is 6.0 degrees or more, and a method of production of the same.
    Type: Grant
    Filed: October 22, 2008
    Date of Patent: December 11, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Shuji Kozawa, Atsushi Mizuno, Tatsuro Ochi
  • Publication number: 20120279616
    Abstract: The present invention provides a steel material for hardening, including chemical components, by mass %, of: C: 0.15 to 0.60%; Si: 0.01 to 1.5%; Mn: 0.05 to 2.5%; P: 0.005 to 0.20%; S: 0.001 to 0.35%; Al: over 0.06 to 0.3%; and total N: 0.006 to 0.03%, with a balance including Fe and inevitable impurities including B of not more than 0.0004%, in which a hardness R at a position 5 mm away from a quenching end measured through a Jominy-type end-quenching method specified in JIS G 0561, and a calculation hardness H at a position 4.763 mm away from the quenching end satisfy the following Equation (1). H×0.948?R?H×1.
    Type: Application
    Filed: May 17, 2011
    Publication date: November 8, 2012
    Inventors: Kei Miyanishi, Manabu Kubota, Shuji Kozawa
  • Publication number: 20120247249
    Abstract: A method of manufacturing a gear, and the resulting gear, the method resulting such that the surface layer portions of the tooth portions and a tooth root portion are made to be a carburized layer, the remaining portion of the tooth portions and a portion of a disk portion lying below the carburized layer be a quench-hardened layer, and a region of the disk portion lying deeper than the quench-hardened layer be an unquenched layer. The gear is manufactured using raw material steel having the following chemical composition: C: 0.1% to 0.40% (% by mass), Si: 0.35% to 3.0%, Mn: 0.1% to 3.0%, Cr: less than 0.2%, Mo: 0.1% or less, P: 0.03% or less, S: 0.15% or less, Al: 0.05% or less, N: 0.03% or less, and Fe and unavoidable impurities.
    Type: Application
    Filed: April 8, 2011
    Publication date: October 4, 2012
    Applicants: NIPPON STEEL CORPORATION, AISIN AW CO., LTD.
    Inventors: Koji Obayashi, Keita Taguchi, Susumu Kato, Shuji Kozawa, Manabu Kubota, Yuji Adachi, Hirokazu Sato
  • Publication number: 20120247619
    Abstract: A carburized steel member is manufactured by specific carburizing, cooling, and quenching steps. The steel member contains: C: 0.1% to 0.4%, Si: 0.35% to 3.0%, Mn: 0.1% to 3.0%, P: 0.03% or less, S: 0.15% or less, Al: 0.05% or less, and N: 0.03% or less, and a content of Cr is less than 0.2%, a content of Mo is 0.1% or less, and remainder is constituted of Fe and unavoidable impurities. A surface layer thereof includes: a first layer having a carbon concentration of 0.60 mass % to 0.85 mass % and including a martensitic structure in which no grain boundary oxide layer caused by Si exists; a second layer having a carbon concentration of 0.1 mass % to 0.4 mass % and including a martensitic structure; and a third layer having a carbon concentration of 0.1 mass % to 0.4 mass % and including no martensitic structure.
    Type: Application
    Filed: April 8, 2011
    Publication date: October 4, 2012
    Applicants: NIPPON STEEL CORPORATION, AISIN AW CO., LTD.
    Inventors: Koji Obayashi, Keita Taguchi, Susumu Kato, Shuji Kozawa, Manabu Kubota, Yuji Adachi, Hirokazu Sato
  • Publication number: 20120193000
    Abstract: Steel for induction hardening wherein coarsening of austenite crystal grains can be prevented even at a high temperature of over 1100° C. such as which occurs at projecting parts of steel parts at the time of induction hardening, the steel for induction hardening characterized by containing, by mass %, C: 0.35 to 0.6%, Si: 0.01 to 1%, Mn: 0.2 to 1.8%, S: 0.001 to 0.15%, Al: 0.001 to 1%, Ti: 0.05 to 0.2%, and Nb: 0.001 to 0.04%, restricting N: 0.0060% or less, P: 0.025% or less, and O: 0.0025% or less, satisfying Nb/Ti?0.015, and having a balance of iron and unavoidable impurities.
    Type: Application
    Filed: October 7, 2010
    Publication date: August 2, 2012
    Applicant: Nippon Steel Corporation
    Inventors: Shuji Kozawa, Manabu Kubota
  • Publication number: 20120060979
    Abstract: A carburized steel part having excellent low cycle bending fatigue strength which is comprised of a steel material which contains, by mass %, C: 0.1 to 0.6%, Si: 0.01 to 1.5%, Mn: 0.3 to 2.0, P: 0.02% or less, S: 0.001 to 0.15%, N: 0.001 to 0.03%, Al: 0.001 to 0.06%, and O: 0.005% or less and has a balance of substantially iron and unavoidable impurities and which is carburized and quenched, and then tempered, which steel part has a surface hardness of HV550 to HV800 and a core hardness of HV400 to HV500.
    Type: Application
    Filed: November 11, 2010
    Publication date: March 15, 2012
    Inventors: Shuji Kozawa, Manabu Kubota, Osamu Kada, Motohiro Nishikawa, Takashi Tanaka, Norimasa Tsunekage
  • Publication number: 20120018063
    Abstract: Cold worked, machined, and carburized quenched case-hardened steel prevented from formation of coarse grains, that is, case-hardened steel superior in cold workability, machinability, and fatigue characteristics after carburized quenching characterized by limiting, by mass %, S: 0.001 to 0.15%, Ti: 0.05 to 0.2%, Al: 0.04% or less, and N: 0.0050% or less, containing other specific ingredients in specific ranges, furthermore containing one or more of Mg: 0.003% or less, Zr: 0.01% or less, and Ca: 0.005% or less, limiting the amount of precipitation of AlN to 0.01% or less, and having a density d (/mm2) of sulfides with a equivalent circle diameter of over 20 ?m and an aspect ratio of over 3 and a content of S [S] (mass %) satisfying d?1700[S]+20.
    Type: Application
    Filed: October 14, 2009
    Publication date: January 26, 2012
    Inventors: Masayuki Hashimura, Kei Miyanishi, Shuji Kozawa, Manabu Kubota, Tatsuro Ochi
  • Publication number: 20110274578
    Abstract: The present invention is steel for surface hardening for machine structural use which contains, by mass %, C: 0.3 to 0.6%, Si: 0.02 to 2.0%, Mn: 0.35 to less than 1.5%, and Al: 0.01 to 0.5%, is restricted to B: less than 0.0003%, S: 0.0001 to 0.021%, N: 0.003 to 0.0055%, P: 0.0001 to 0.03%, and O: 0.0001 to 0.0050%, has a ratio Mn/S of Mn and S satisfying 70 to 30,000, has a balance of Fe and unavoidable impurities, and, when nitrided, then induction hardened, has a surface hardenability of a Vicker's hardness when tempered at 300° C. of 650 or more.
    Type: Application
    Filed: January 15, 2010
    Publication date: November 10, 2011
    Inventors: Atsushi Mizuno, Masayuki Hashimura, Kei Miyanishi, Shuji Kozawa
  • Patent number: 7998282
    Abstract: A method of heat-treating a steel member including carburizing a steel member in a carburizing gas under a reduced pressure. The steel member is then cooled in a cooling gas having a pressure lower than atmospheric pressure. A desired portion of the cooled steel member is then heated using high-density energy. The steel member is then quenched.
    Type: Grant
    Filed: September 26, 2006
    Date of Patent: August 16, 2011
    Assignee: AISIN AW Co., Ltd.
    Inventors: Takao Taniguchi, Hisao Shirai, Koji Ohbayashi, Kazuaki Okada, Hideo Kanisawa, Shuji Kozawa
  • Publication number: 20110041959
    Abstract: Steel for machine structure use for surface hardening containing, by mass %, C: 0.3 to 0.6%, Si: 0.02 to 2.0%, Mn: 1.5% to 3.0%, W: 0.0025 to 0.5%, Al: 0.001 to 0.5%, N: 0.003 to 0.02%, S: 0.0001 to 0.025%, P: 0.0001 to 0.03%, and O: 0.0001 to 0.0050%, having an Mn/S of 70 to 30000, and having a balance of substantially Fe and unavoidable impurities.
    Type: Application
    Filed: September 11, 2009
    Publication date: February 24, 2011
    Inventors: Atsushi Mizuno, Masayuki Hashimura, Hajime Saitoh, Shuji Kozawa, Kei Miyanishi
  • Publication number: 20100139811
    Abstract: The present invention provides a gear, continuously variable transmission, constant velocity joint, hub, or other steel part superior in surface fatigue strength compared with the past and method of production of the same, that is, provides a carbonitrided induction hardened steel part made of steel comprised of a specific composition of chemical ingredients and carbonitrided, then treated by induction hardening, the steel part characterized in that a surface N concentration is 0.1 to 0.8 mass %, a sum of an N concentration and C concentration is 1.0 to 2.0 mass %, an amount of surface residual austenite is less than 15 vol %, a depth of the incompletely hardened layer from the surface is less than 5 ?m, and a surface X-ray diffraction half width is 6.0 degrees or more, and a method of production of the same.
    Type: Application
    Filed: October 22, 2008
    Publication date: June 10, 2010
    Inventors: Shuji Kozawa, Atsushi Mizuno, Tatsuro Ochi
  • Publication number: 20090301608
    Abstract: A steel component formed by carburizing and then induction-hardening of a steel consisting essentially of, by mass, C: minimum 0.08% and less than 0.3%; Si: maximum 2.0%; Mn: from 0.2% to 3.0%; P: maximum 0.03%; S: from 0.005% to 0.05%; Ni: maximum 1.5%; Cr: maximum 3.0%; Mo: maximum 1.0%; O: maximum 0.0025%; and N: from 0.005% to 0.03%; and further including either or both of, by mass, Al: from 0.005% to 0.05%, and Ti: from 0.005% to 0.05%; and still further including either or both of, by mass, V: maximum 0.3%, and Nb: maximum 0.3%; and a balance including Fe and unavoidable impurities. The hardness of the surface layer is at least 55 HRC and the hardness of the core portion is from 20 to 50 HRC. The core portion does not include a martensite structure.
    Type: Application
    Filed: April 28, 2006
    Publication date: December 10, 2009
    Applicant: AISIN AW CO., LTD.
    Inventors: Takao Taniguchi, Hisao Shirai, Kouji Ohbayashi, Kazuaki Okada, Hideo Kanisawa, Shuji Kozawa
  • Publication number: 20070102068
    Abstract: A method of heat-treating a steel member including carburizing a steel member in a carburizing gas under a reduced pressure. The steel member is then cooled in a cooling gas having a pressure lower than atmospheric pressure. A desired portion of the cooled steel member is then heated using high-density energy. The steel member is then quenched.
    Type: Application
    Filed: September 26, 2006
    Publication date: May 10, 2007
    Applicant: AISIN AW CO., LTD.
    Inventors: Takao Taniguchi, Hisao Shirai, Koji Ohbayashi, Kazuaki Okada, Hideo Kanisawa, Shuji Kozawa
  • Publication number: 20060137766
    Abstract: The present invention provides case-hardening steel superior in tooth surface fatigue strength and a gear using the same used for parts of automobiles, construction machines, industrial machines, etc., that is case-hardening steel superior in tooth surface fatigue strength containing, by wt %, C: 0.1 to 0.3%, Si: 1.0 to 2.0%, Mn: 0.3 to 2.0%, S: 0.005 to 0.05%, Cr: 1.0 to 2.6%, Mo: 0.8 to 4.0%, V: 0.1 to 0.3%, Al: 0.001 to 0.2%, and N: 0.003 to 0.03%, limiting P to 0.03% or less, and having as a balance iron and unavoidable impurities, and satisfies the following expression, 31Si (%)+15Mn (%)+23Cr (%)+26Mo (%)+100V (%) is 100 or more, and a gear comprised of case-hardening steel and having an X-ray diffraction half width at a depth of 50 mm from the surface of the gear of 6.4 degrees or more.
    Type: Application
    Filed: December 27, 2005
    Publication date: June 29, 2006
    Inventors: Shuji Kozawa, Tatsuro Ochi, Hideo Kanisawa, Tomoko Serikawa, Koki Mizuno