Patents by Inventor Shuji Nagasaki

Shuji Nagasaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11198918
    Abstract: The present invention has as its object to provide thickness 60 ?m or less ultra-thin stainless steel foil which secures high thickness precision and simultaneously secures plastic deformability and good elongation at break, that is, secures good press-formability (deep drawability). The present invention solves this problem by ultra-thin stainless steel foil which has three or more crystal grains in a thickness direction, has a recrystallization rate of 90% to 100%, and has a nitrogen concentration of a surface layer of 1.0 mass % or less. For this reason, there is provided a method of production of stainless steel foil comprising rolling stainless steel sheet, then performing final annealing and making a thickness 5 ?m to 60 ?m, wherein a rolling reduction ratio at rolling right before final annealing is 30% or more, a temperature of final annealing after rolling is 950° C. to 1050° C. in the case of austenitic stainless steel and 850° C. to 950° C.
    Type: Grant
    Filed: February 16, 2015
    Date of Patent: December 14, 2021
    Assignee: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
    Inventors: Hiroto Unno, Shinichi Terashima, Toru Inaguma, Koichi Nose, Naoki Fujimoto, Naoya Sawaki, Shuji Nagasaki
  • Patent number: 10418601
    Abstract: A steel foil for a power storage device container includes a rolled steel foil which has a thickness of 200 ?m or less, a diffusion alloy layer which is formed on a surface layer of the rolled steel foil and contains Ni and Fe, and a chromium-based surface treatment layer which is formed on the diffusion alloy layer. The <111> polar density in a reverse pole figure of the diffusion alloy layer in a rolling direction is 2.0 to 6.0, and the aspect ratio of crystal in a surface of the diffusion alloy layer is 1.0 to 5.0.
    Type: Grant
    Filed: July 22, 2015
    Date of Patent: September 17, 2019
    Assignees: NIPPON STEEL CORPORATION, NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
    Inventors: Masaharu Ibaragi, Koichi Nose, Kiyokazu Ishizuka, Yasuto Goto, Shuji Nagasaki, Hiroto Unno
  • Patent number: 10201953
    Abstract: A steel foil according to an aspect of the present invention includes a rolled steel foil; and a Ni having <111>//RD texture plated on an outermost layer of the rolled steel foil. Regarding the steel foil, a <111> pole density in an inverse pole figure of a rolling direction may be 3.0 or more and 6.0 or less.
    Type: Grant
    Filed: April 18, 2013
    Date of Patent: February 12, 2019
    Assignees: NIPPON STEEL & SUMITOMO METAL CORPORATION, NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Kiyokazu Ishizuka, Yuji Kubo, Jun Nakatsuka, Shuji Nagasaki
  • Patent number: 10205135
    Abstract: A steel foil for a power storage device container includes a rolled steel foil, a nickel layer formed on a surface of the rolled steel foil, and a chromium-based surface treatment layer formed on a surface of the nickel layer. The nickel layer includes an upper layer portion which is in contact with the chromium-based surface treatment layer and contains Ni of 90 mass % or more among metal elements, and a lower layer portion which is in contact with the rolled steel foil and contains Ni of less than 90 mass % among the metal elements and Fe. <111> polar density in a reverse pole figure of the nickel layer in a rolling direction is 3.0 to 6.0. The nickel layer has a sub-boundary which is a boundary between two crystals having a relative orientation difference of 2° to 5°, and a large angle boundary which is a boundary between two crystals having the relative orientation difference of equal to or more than 15°.
    Type: Grant
    Filed: July 22, 2015
    Date of Patent: February 12, 2019
    Assignees: NIPPON STEEL & SUMITOMO METAL CORPORATION, NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Masaharu Ibaragi, Koichi Nose, Kiyokazu Ishizuka, Yasuto Goto, Shuji Nagasaki, Hiroto Unno
  • Patent number: 9997786
    Abstract: A steel foil according to an aspect of the present invention includes, by mass %, C: 0.0001 to 0.02%; Si: 0.001 to 0.01%; Mn: 0.01 to 0.3%; P: 0.001 to 0.02%; S: 0.0001 to 0.01%; Al: 0.0005 to 0.1%; N: 0.0001 to 0.004%; and a balance consisting of Fe and impurities, wherein a thickness is 5 to 15 ?m, and a tensile strength is more than 900 MPa and 1.200 MPa or less.
    Type: Grant
    Filed: April 18, 2013
    Date of Patent: June 12, 2018
    Assignees: NIPPON STEEL & SUMITOMO METAL CORPORATION, NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Kiyokazu Ishizuka, Yuji Kubo, Jun Nakatsuka, Shuji Nagasaki
  • Patent number: 9902134
    Abstract: A metal foil including: a steel layer whose thickness is 10 to 200 ?m; an Al-containing metal layer arranged on the steel layer; and plural granular alloys which exist in an interface between the steel layer and the Al-containing metal layer, wherein, when a cutting-plane line of a surface of the Al-containing metal layer is defined as a contour curve and an approximation straight line of the contour curve is defined as a contour average straight line, a maximum point, whose distance from the contour average straight line is more than 10 ?m, is absent on the contour curve, and wherein, when an equivalent sphere diameter of the granular alloys is x in units of ?m and a thickness of the Al-containing metal layer is T in units of ?m, the granular alloys satisfy x?0.5T.
    Type: Grant
    Filed: November 16, 2011
    Date of Patent: February 27, 2018
    Assignees: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD., NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Takayuki Kobayashi, Shinichi Terashima, Masamoto Tanaka, Masami Fujishima, Masao Kurosaki, Jun Maki, Hideaki Suda, Shuji Nagasaki
  • Publication number: 20170170436
    Abstract: A steel foil for a power storage device container includes a rolled steel foil, a nickel layer formed on a surface of the rolled steel foil, and a chromium-based surface treatment layer formed on a surface of the nickel layer. The nickel layer includes an upper layer portion which is in contact with the chromium-based surface treatment layer and contains Ni of 90 mass % or more among metal elements, and a lower layer portion which is in contact with the rolled steel foil and contains Ni of less than 90 mass % among the metal elements and Fe. <111> polar density in a reverse pole figure of the nickel layer in a rolling direction is 3.0 to 6.0. The nickel layer has a sub-boundary which is a boundary between two crystals having a relative orientation difference of 2° to 5°, and a large angle boundary which is a boundary between two crystals having the relative orientation difference of equal to or more than 15°.
    Type: Application
    Filed: July 22, 2015
    Publication date: June 15, 2017
    Applicants: NIPPON STEEL & SUMITOMO METAL CORPORATION, NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Masaharu IBARAGI, Koichi NOSE, Kiyokazu ISHIZUKA, Yasuto GOTO, Shuji NAGASAKI, Hiroto UNNO
  • Publication number: 20170162836
    Abstract: A steel foil for a power storage device container includes a rolled steel foil which has a thickness of 200 ?m or less, a diffusion alloy layer which is formed on a surface layer of the rolled steel foil and contains Ni and Fe, and a chromium-based surface treatment layer which is formed on the diffusion alloy layer. The <111> polar density in a reverse pole figure of the diffusion alloy layer in a rolling direction is 2.0 to 6.0, and the aspect ratio of crystal in a surface of the diffusion alloy layer is 1.0 to 5.0.
    Type: Application
    Filed: July 22, 2015
    Publication date: June 8, 2017
    Applicants: NIPPON STEEL & SUMITOMO METAL CORPORATION, NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Masaharu IBARAGI, Koichi NOSE, Kiyokazu ISHIZUKA, Yasuto GOTO, Shuji NAGASAKI, Hiroto UNNO
  • Publication number: 20170009312
    Abstract: The present invention has as its object to provide thickness 60 ?m or less ultra-thin stainless steel foil which secures high thickness precision and simultaneously secures plastic deformability and good elongation at break, that is, secures good press-formability (deep drawability). The present invention solves this problem by ultra-thin stainless steel foil which has three or more crystal grains in a thickness direction, has a recrystallization rate of 90% to 100%, and has a nitrogen concentration of a surface layer of 1.0 mass % or less. For this reason, there is provided a method of production of stainless steel foil comprising rolling stainless steel sheet, then performing final annealing and making a thickness 5 ?m to 60 ?m, wherein a rolling reduction ratio at rolling right before final annealing is 30% or more, a temperature of final annealing after rolling is 950° C. to 1050° C. in the case of austenitic stainless steel and 850° C. to 950° C.
    Type: Application
    Filed: February 16, 2015
    Publication date: January 12, 2017
    Applicant: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Hiroto UNNO, Shinichi TERASHIMA, Toru INAGUMA, Koichi NOSE, Naoki FUJIMOTO, Naoya SAWAKI, Shuji NAGASAKI
  • Patent number: 9296180
    Abstract: A metal foil including: a steel layer whose thickness is 10 to 200 ?m; an alloy layer which contains Fe and Al and which is formed on the steel layer; and an Al-containing metal layer arranged on the alloy layer, wherein, when a cutting-plane line of a surface of the Al-containing metal layer is defined as a contour curve and an approximation straight line of the contour curve is defined as a contour average straight line, a maximum point, whose distance from the contour average straight line is more than 10 ?m, is absent on the contour curve, and a thickness of the alloy layer is 0.1 to 8 ?m and the alloy layer contains an Al7Cu2Fe intermetallic compound or FeAl3 based intermetallic compounds.
    Type: Grant
    Filed: November 16, 2011
    Date of Patent: March 29, 2016
    Assignees: NIPPON STELL & SUMIKIN MATERIALS CO., LTD., NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shinichi Terashima, Takayuki Kobayashi, Masamoto Tanaka, Masami Fujishima, Masao Kurosaki, Jun Maki, Hideaki Suda, Shuji Nagasaki
  • Publication number: 20150136209
    Abstract: A flexible substrate has heat resistance to endure the high temperature such as sintering of a photovoltaic conversion layer of a compound-type thin film solar cell, can prevent permeation and/or diffusion of metal into the photovoltaic conversion layer, and can be used for many applications. The polyimide layer-containing flexible substrate has a metal substrate of metal foil made of ordinary steel or stainless steel having a coefficient of thermal expansion in a plane direction of not more than 15 ppm/K, or a metal substrate of metal foil made of that ordinary steel or stainless steel on the surface of which a metal layer comprising one of copper, nickel, zinc, or aluminum or an alloy layer of the same is provided, over which a polyimide layer having a layer thickness of 1.5 to 100 ?m and a glass transition point temperature of 300 to 450° C. is formed.
    Type: Application
    Filed: May 14, 2013
    Publication date: May 21, 2015
    Applicant: NIPPON STEEL & SUMIKIN CHEMICAL CO., LTD.
    Inventors: Kouichi Hattori, Katsufumi Hiraishi, Takuhei Ohta, Shinichi Terashima, Hideaki Suda, Masao Kurosaki, Masamoto Tanaka, Shuji Nagasaki, Atsushi Mizuyama
  • Patent number: 8961713
    Abstract: The present invention provides stainless steel foil for flexible display use which enables fabrication of a TFT substrate for display use which is superior in shape recovery after being rolled up or bent and which is high in surface flatness and is characterized by having a thickness of 20 ?m to 200 ?m, a surface roughness Ra of 50 nm or less, and a shape recovery of a distortion angle of 10° or less after being wound around a 30 mm diameter cylinder.
    Type: Grant
    Filed: May 13, 2009
    Date of Patent: February 24, 2015
    Assignee: Nippon Steel Materials Co, Ltd.
    Inventors: Noriko Yamada, Toyoshi Ogura, Yuji Kubo, Shuji Nagasaki
  • Patent number: 8961717
    Abstract: The present invention provides stainless steel foil for flexible display use which enables fabrication of a TFT substrate for display use which is superior in shape recovery after being rolled up or bent and which is high in surface flatness and is characterized by having a thickness of 20 ?m to 200 ?m, a surface roughness Ra of 50 nm or less, and a shape recovery of a distortion angle of 10° or less after being wound around a 30 mm diameter cylinder.
    Type: Grant
    Filed: February 28, 2014
    Date of Patent: February 24, 2015
    Assignee: Nippon Steel & Sumikin Materials Co., Ltd.
    Inventors: Noriko Yamada, Toyoshi Ogura, Yuji Kubo, Shuji Nagasaki
  • Publication number: 20150037684
    Abstract: A steel foil according to an aspect of the present invention includes, by mass %, C: 0.0001 to 0.02%; Si: 0.001 to 0.01%; Mn: 0.01 to 0.3%; P: 0.001 to 0.02%; S: 0.0001 to 0.01%; Al: 0.0005 to 0.1%; N: 0.0001 to 0.004%; and a balance consisting of Fe and impurities, wherein a thickness is 5 to 15 ?m, and a tensile strength is more than 900 MPa and 1.200 MPa or less.
    Type: Application
    Filed: April 18, 2013
    Publication date: February 5, 2015
    Inventors: Kiyokazu Ishizuka, Yuji Kubo, Jun Nakatsuka, Shuji Nagasaki
  • Publication number: 20140287259
    Abstract: A steel foil according to an aspect of the present invention includes a rolled steel foil; and a Ni having <111>//RD texture plated on an outermost layer of the rolled steel foil. Regarding the steel foil, a <111> pole density in an inverse pole figure of a rolling direction may be 3.0 or more and 6.0 or less.
    Type: Application
    Filed: April 18, 2013
    Publication date: September 25, 2014
    Inventors: Kiyokazu Ishizuka, Yuji Kubo, Jun Nakatsuka, Shuji Nagasaki
  • Publication number: 20140173860
    Abstract: The present invention provides stainless steel foil for flexible display use which enables fabrication of a TFT substrate for display use which is superior in shape recovery after being rolled up or bent and which is high in surface flatness and is characterized by having a thickness of 20 ?m to 200 ?m, a surface roughness Ra of 50 nm or less, and a shape recovery of a distortion angle of 10° or less after being wound around a 30 mm diameter cylinder.
    Type: Application
    Filed: February 28, 2014
    Publication date: June 26, 2014
    Applicant: NIPPON STEEL MATERIALS CO, LTD.
    Inventors: Noriko Yamada, Toyoshi Ogura, Yuji Kubo, Shuji Nagasaki
  • Publication number: 20130236737
    Abstract: A metal foil including: a steel layer whose thickness is 10 to 200 ?m; an alloy layer which contains Fe and Al and which is formed on the steel layer; and an Al-containing metal layer arranged on the alloy layer, wherein, when a cutting-plane line of a surface of the Al-containing metal layer is defined as a contour curve and an approximation straight line of the contour curve is defined as a contour average straight line, a maximum point, whose distance from the contour average straight line is more than 10 ?m, is absent on the contour curve, and a thickness of the alloy layer is 0.1 to 8 ?m and the alloy layer contains an Al7Cu2Fe intermetallic compound or FeAl3 based intermetallic compounds.
    Type: Application
    Filed: November 16, 2011
    Publication date: September 12, 2013
    Inventors: Shinichi Terashima, Takayuki Kobayashi, Masamoto Tanaka, Masami Fujishima, Masao Kurosaki, Jun Maki, Hideaki Suda, Shuji Nagasaki
  • Publication number: 20130236734
    Abstract: A metal foil including: a steel layer whose thickness is 10 to 200 ?m; an Al-containing metal layer arranged on the steel layer; and plural granular alloys which exist in an interface between the steel layer and the Al-containing metal layer, wherein, when a cutting-plane line of a surface of the Al-containing metal layer is defined as a contour curve and an approximation straight line of the contour curve is defined as a contour average straight line, a maximum point, whose distance from the contour average straight line is more than 10 ?m, is absent on the contour curve, and wherein, when an equivalent sphere diameter of the granular alloys is x in units of ?m and a thickness of the Al-containing metal layer is T in units of ?m, the granular alloys satisfy x?0.5T.
    Type: Application
    Filed: November 16, 2011
    Publication date: September 12, 2013
    Inventors: Takayuki Kobayashi, Shinichi Terashima, Masamoto Tanaka, Masami Fujishima, Masao Kurosaki, Jun Maki, Hideaki Suda, Shuji Nagasaki
  • Publication number: 20110070461
    Abstract: The present invention provides stainless steel foil for flexible display use which enables fabrication of a TFT substrate for display use which is superior in shape recovery after being rolled up or bent and which is high in surface flatness and is characterized by having a thickness of 20 ?m to 200 ?m, a surface roughness Ra of 50 nm or less, and a shape recovery of a distortion angle of 10° or less after being wound around a 30 mm diameter cylinder.
    Type: Application
    Filed: May 13, 2009
    Publication date: March 24, 2011
    Inventors: Noriko Yamada, Toyoshi Ogura, Yuji Kubo, Shuji Nagasaki
  • Publication number: 20100233509
    Abstract: The present invention provides a laminate structure with little warping comprised of a stainless steel foil, a resin, and a metal foil, that is, a laminate structure comprised of a three-layer structure of a stainless steel foil, a resin, and a metal foil wherein the stainless steel foil is comprised of mixed phases of a ferromagnetic phase and a nonferromagnetic phase and the ratio of the ferromagnetic phase is 0.1 mass % to 4.0 mass %.
    Type: Application
    Filed: April 14, 2006
    Publication date: September 16, 2010
    Inventors: Tsuyoshi Yamamoto, Shuji Nagasaki, Atsushi Mizuyama, Jun Nakatsuka