Patents by Inventor Shun Izutani
Shun Izutani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11958145Abstract: A welding device for gas shielded arc welding includes: a portable welding robot mounted with a welding torch including a nozzle that guides jetting of shielding gas and a contact tip that performs energization on a consumable electrode; a feeding device that supplies the consumable electrode to the welding torch; a welding power source that supplies electric power to the consumable electrode via the contact tip; a gas supply source that supplies the shielding gas to be jetted from a nozzle end; and a control device that controls the portable welding robot. When the welding torch is seen from a side of jetting of the shielding gas, the contact tip is placed in an inside of an opening of the nozzle, the nozzle and the contact tip have a relatively movable structure, and an inner diameter of the nozzle end is within a range of 10-20 mm.Type: GrantFiled: March 13, 2019Date of Patent: April 16, 2024Assignees: Kobe Steel, Ltd., KOBELCO ROBOTiX Co., Ltd.Inventors: Takashi Yashima, Masahiro Yokota, Shun Izutani, Hirofumi Kawasaki, Shinobu Toda
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Publication number: 20230286052Abstract: A modeling condition setting method which performs additive manufacturing of an object, on the basis of modeling shape data on the object, and includes a disassembly step for disassembling the shape indicated by the modeling shape data into a plurality of elements with predetermined element shapes; a setting step for setting a laminated pattern for each of the plurality of elements; and an adjustment step for adjusting the formation order of beads constituting each of the plurality of elements, for each predetermined unit height.Type: ApplicationFiled: August 25, 2021Publication date: September 14, 2023Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Naoki MUKAI, Shun IZUTANI
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Publication number: 20230286050Abstract: The present invention has: a setting step for setting lamination patterns respectively for an outer edge portion and an inner portion of a shape indicated by shaping data; and an adjustment step for adjusting a forming sequence such that, during manufacturing when the lamination patterns are used to laminate and thereby form the outer edge portion and the inner portion, the height of the already laminated outer edge portion is higher than the height of the inner portion that is being newly laminated. In the lamination patterns, the orientation of the heat source when a region positioned at a boundary with the outer edge portion is formed is set so as to be inclined at a prescribed angle toward the outer edge portion in a plan perpendicular to a movement direction of the heat source.Type: ApplicationFiled: August 25, 2021Publication date: September 14, 2023Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Naoki MUKAI, Shun IZUTANI
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Publication number: 20230286051Abstract: A method for setting a fabrication condition for performing additive fabrication of an object on the basis of fabrication shape data of the object, the method including: a dividing step for dividing a shape indicated by the fabrication shape data into elements of a predetermined unit size; a partitioning step for partitioning, with respect to each of a plurality of cross sectional shapes in a fabrication direction, the elements constituting the cross sectional shape according to prescribed position type; and a setting step for setting, with respect to each of regions partitioned in the partitioning step, the fabrication condition from among additive patterns defined corresponding to the position type.Type: ApplicationFiled: August 25, 2021Publication date: September 14, 2023Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Naoki MUKAI, Shun IZUTANI
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Publication number: 20220362892Abstract: A flux-cored wire comprising a flux which is a core and a hoop which is an outer skin or sheath is described. The flux includes a strong deoxidizing metal element containing Mg and Al, and a fluoride powder. At least 60 mass % of a strong deoxidizing metal powder related to the strong deoxidizing metal element has a grain size of at most 150 ?m. At least 60 mass % of the fluoride powder has a grain size of at most 75 ?m. The flux is present at a concentration of 10-30 mass % relative to a total mass of the flux-cored wire. The flux-cored wire also requires a specific composition of elements.Type: ApplicationFiled: June 9, 2020Publication date: November 17, 2022Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Keito ISHIZAKI, Takashi YASHIMA, Shun IZUTANI
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Publication number: 20220219266Abstract: The present invention relates to a flux-cored wire for positive polarity gas-shielded arc welding use, in which a flux contains a metal powder and also contains BaF2 and SrF2 and AlF3 and/or CaF2 as fluorides wherein the content of BaF2 is 1.0 to 4.5%, the content of SrF2 is 2.0% or less, the content of CaF2 is 0.45% or less and the content of AlF3 is 0.70% or less, at least one of metal elements constituting the flux and the fluorides is a strong deoxidizing metal element having a specified standard formation Gibbs energy, and the content of each of an oxide and a carbonate in the flux is 0.5% or less.Type: ApplicationFiled: May 1, 2020Publication date: July 14, 2022Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Naoki MUKAI, Shun IZUTANI, Takashi YASHIMA
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Publication number: 20220193833Abstract: The present invention relates to a flux-cored wire which can be used for straight-polarity gas-shielded arc welding, wherein a flux contains one or several types of metal compound powders and, when one or several metal elements constituting the metal compound powders are formed into stable compounds under a high-temperature environment, the relationship between the weighted geometric mean value (?) of the work functions of the stable compounds and the wire diameter (D) of the flux-cored wire satisfies the following formula: {1.00????0.0908D2+0.5473D+1.547}.Type: ApplicationFiled: May 1, 2020Publication date: June 23, 2022Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Naoki MUKAI, Shun IZUTANI
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Publication number: 20210016386Abstract: A welding device for gas shielded arc welding includes: a portable welding robot mounted with a welding torch including a nozzle that guides jetting of shielding gas and a contact tip that performs energization on a consumable electrode; a feeding device that supplies the consumable electrode to the welding torch; a welding power source that supplies electric power to the consumable electrode via the contact tip; a gas supply source that supplies the shielding gas to be jetted from a nozzle end; and a control device that controls the portable welding robot. When the welding torch is seen from a side of jetting of the shielding gas, the contact tip is placed in an inside of an opening of the nozzle, the nozzle and the contact tip have a relatively movable structure, and an inner diameter of the nozzle end is within a range of 10-20 mm.Type: ApplicationFiled: March 13, 2019Publication date: January 21, 2021Applicants: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.), KOBELCO ROBOTiX Co., Ltd.Inventors: Takashi YASHIMA, Masahiro YOKOTA, Shun IZUTANI, Hirofumi KAWASAKI, Shinobu TODA
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Patent number: 10843285Abstract: A welding device for welding a workpiece using a welding robot includes a welding control device that controls operation of the welding robot and a preheating device that preheats the workpiece. The welding control device includes an input unit through which at least one or both of dimensions of the workpiece and a shape of a welding joint, and preheating information are inputted, and a storage unit that includes at least welding robot operation orbit teaching data, welding condition data, and preheating condition data. The welding control device automatically provides a preheating condition, a welding robot operation orbit, and a welding condition for the welding joint to be welded, and preheating and welding are performed.Type: GrantFiled: July 18, 2017Date of Patent: November 24, 2020Assignee: Kobe Steel, Ltd.Inventors: Hirohisa Kishikawa, Shun Izutani, Shigeto Takada, Hiroshi Matsumura
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Patent number: 10843286Abstract: A welding device for automatically welding a workpiece by a welding robot using a welding wire includes a welding control device that controls operation and welding work of the welding robot. The welding control device includes a sensing unit configured to detect a position of the workpiece, a root gap calculating unit configured to determine a root gap, and a storage unit including wire melting information as a database of a proper welding current corresponding to a feeding rate for each of the welding wire. A lamination pattern and a welding condition are provided in accordance with the root gap determined by the root gap calculating unit and the wire melting information so that an amount of heat input is equal to or less than a predetermined amount of heat input.Type: GrantFiled: July 18, 2017Date of Patent: November 24, 2020Assignee: Kobe Steel, Ltd.Inventors: Hirohisa Kishikawa, Hiroshi Matsumura, Shigeto Takada, Kenji Sadahiro, Shun Izutani
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Publication number: 20190270157Abstract: A welding device for automatically welding a workpiece by a welding robot using a welding wire includes a welding control device that controls operation and welding work of the welding robot. The welding control device includes a sensing unit configured to detect a position of the workpiece, a root gap calculating unit configured to determine a root gap, and a storage unit including wire melting information as a database of a proper welding current corresponding to a feeding rate for each of the welding wire. A lamination pattern and a welding condition are provided in accordance with the root gap determined by the root gap calculating unit and the wire melting information so that an amount of heat input is equal to or less than a predetermined amount of heat input.Type: ApplicationFiled: July 18, 2017Publication date: September 5, 2019Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Hirohisa KISHIKAWA, Hiroshi MATSUMURA, Shigeto TAKADA, Kenji SADAHIRO, Shun IZUTANI
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Publication number: 20190262928Abstract: A welding device for welding a workpiece using a welding robot includes a welding control device that controls operation of the welding robot and a preheating device that preheats the workpiece. The welding control device includes an input unit through which at least one or both of dimensions of the workpiece and a shape of a welding joint, and preheating information are inputted, and a storage unit that includes at least welding robot operation orbit teaching data, welding condition data, and preheating condition data. The welding control device automatically provides a preheating condition, a welding robot operation orbit, and a welding condition for the welding joint to be welded, and preheating and welding are performed.Type: ApplicationFiled: July 18, 2017Publication date: August 29, 2019Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Hirohisa KISHIKAWA, Shun IZUTANI, Shigeto TAKADA, Hiroshi MATSUMURA
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Patent number: 9616528Abstract: A solid wire is for gas-shielded arc welding, using a shielding gas, and for galvanized steel sheet welding. The solid wire comprises, to the mass of the whole of the solid wire, predetermined amount of C, Si, Mn, P, S, O, and Cr, with the balance consisting Fe and inevitable impurities. The solid wire satisfies “1.0?(percentage by mass of Si+that by mass of Mn)/{100(that by mass of S+that by mass of O}?4.0” and “0.50?percentage by mass of Mn/that by mass of Si?2.00”. The shielding gas is an Ar gas comprising 25 to 40% of CO2 gas. It is achieved to improve spatter-decreasing performance and pore-resisting performance (performance of restraining the generation of porosity defects, such as pits and blowholes).Type: GrantFiled: February 28, 2013Date of Patent: April 11, 2017Assignees: Kobe Steel, Ltd., DAIHEN CorporationInventors: Shun Izutani, Kei Yamazaki, Reiichi Suzuki, Keiichiro Yanagi, Yuji Ueda, Kazuki Nakamura, Toshiro Uezono
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Patent number: 9533368Abstract: There is provided a flux-cored wire containing flux within a stainless steel or mild steel outer cover for use in stainless steel welding and gas-shielded arc welding using a shielding gas. The flux-cored wire contains, based on the total mass of the flux-cored wire, predetermined amounts of C, Si, Mn, P, S, Cr, Ti, and O. The remainder are Fe and incidental impurities. The shielding gas is pure Ar gas.Type: GrantFiled: February 21, 2013Date of Patent: January 3, 2017Assignee: Kobe Steel, Ltd.Inventors: Minoru Miyata, Reiichi Suzuki, Shun Izutani
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Patent number: 8950047Abstract: A welding tip replacement apparatus is used for a welding torch that includes a tubular tip connection body, a tubular retaining member fitted over the tip connection body, and a tubular welding tip fitted within the tip connection body, the welding torch being configured such that displacing the retaining member toward the proximal end of the tip connection body along the axis of the tip connection body causes the welding tip axially fastened to the tip connection body to be released. The apparatus includes a first grasping mechanism grasping the retaining member, a second grasping mechanism grasping the welding tip protruding from the retaining member in a direction away from the distal end of the tip connection body, a first driving mechanism driving the first grasping mechanism axially, and a second driving mechanism driving the second grasping mechanism axially.Type: GrantFiled: June 19, 2012Date of Patent: February 10, 2015Assignee: Kobe Steel, Ltd.Inventors: Shun Izutani, Reiichi Suzuki
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Publication number: 20150027995Abstract: A solid wire is for gas-shielded arc welding, using a shielding gas, and for galvanized steel sheet welding. The solid wire comprises, to the mass of the whole of the solid wire, predetermined amount of C, Si, Mn, P, S, O, and Cr, with the balance consisting Fe and inevitable impurities. The solid wire satisfies “1.0?(percentage by mass of Si+that by mass of Mn)/{100(that by mass of S+that by mass of O}?4.0” and “0.50?percentage by mass of Mn/that by mass of Si?2.00”. The shielding gas is an Ar gas comprising 25 to 40% of CO2 gas. It is achieved to improve spatter-decreasing performance and pore-resisting performance (performance of restraining the generation of porosity defects, such as pits and blowholes).Type: ApplicationFiled: February 28, 2013Publication date: January 29, 2015Applicants: DAIHEN Corporation, KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)Inventors: Shun Izutani, Kei Yamazaki, Reiichi Suzuki, Keiichiro Yanagi, Yuji Ueda, Kazuki Nakamura, Toshiro Uezono
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Publication number: 20130008003Abstract: A welding tip replacement apparatus is used for a welding torch that includes a tubular tip connection body, a tubular retaining member fitted over the tip connection body, and a tubular welding tip fitted within the tip connection body, the welding torch being configured such that displacing the retaining member toward the proximal end of the tip connection body along the axis of the tip connection body causes the welding tip axially fastened to the tip connection body to be released. The apparatus includes a first grasping mechanism grasping the retaining member, a second grasping mechanism grasping the welding tip protruding from the retaining member in a direction away from the distal end of the tip connection body, a first driving mechanism driving the first grasping mechanism axially, and a second driving mechanism driving the second grasping mechanism axially.Type: ApplicationFiled: June 19, 2012Publication date: January 10, 2013Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Shun Izutani, Reiichi Suzuki
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Patent number: 8343419Abstract: An object of the present invention is to provide a Ni base alloy solid wire for welding, which has excellent cracking resistance to ductility dip cracking in weld metal, can increase the tensile strength of the weld metal to not less than the tensile strength of the base material, and has excellent weldability. The present invention provides a solid wire which has a composition containing Cr: 27.0 to 31.5 mass %, Ti: 0.50 to 0.90 mass %, Nb: 0.40 to 0.70 mass %, Ta: 0.10 to 0.30 mass %, C: 0.010 to 0.030 mass %, and Fe: 5.0 to 11.0 mass %, and is regulated to Al: 0.10 mass % or less, N: 0.020 mass % or less, Zr 0.005 mass % or less, P:0.010 mass % or less, S: 0.0050 mass % or less, Si: 0.50 mass % or less, and Mn: 1.00 mass % or less, with the balance including Ni and inevitable impurities.Type: GrantFiled: February 8, 2011Date of Patent: January 1, 2013Assignee: Kobe Steel, Ltd.Inventors: Tetsunao Ikeda, Masaki Shimamoto, Shun Izutani, Hiroaki Kawamoto, Yushi Sawada, Hirohisa Watanabe
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Publication number: 20120125903Abstract: A welding torch includes a tip connection body, a holding member, a fixing member, and a welding tip. The holding member is displaceable in the axial direction of the tip connection. The fixing member fixes the welding tip in place in the axial direction of the welding tip when the fixing member is in contact with a smaller diameter portion, and the fixing member releases the welding tip when the fixing member is in contact with a larger diameter portion.Type: ApplicationFiled: October 26, 2011Publication date: May 24, 2012Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)Inventors: Shun Izutani, Reiichi Suzuki
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Publication number: 20120118936Abstract: An object of the present invention is to provide a Ni base alloy solid wire for welding, which has excellent cracking resistance to ductility dip cracking in weld metal, can increase the tensile strength of the weld metal to not less than the tensile strength of the base material, and has excellent weldability. The present invention provides a solid wire which has a composition containing Cr: 27.0 to 31.5 mass %, Ti: 0.50 to 0.90 mass %, Nb: 0.40 to 0.70 mass %, Ta: 0.10 to 0.30 mass %, C: 0.010 to 0.030 mass %, and Fe: 5.0 to 11.0 mass %, and is regulated to Al: 0.10 mass % or less, N: 0.020 mass % or less, Zr 0.005 mass % or less, P:0.010 mass % or less, S: 0.0050 mass % or less, Si: 0.50 mass % or less, and Mn: 1.00 mass % or less, with the balance including Ni and inevitable impurities.Type: ApplicationFiled: February 8, 2011Publication date: May 17, 2012Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Tetsunao IKEDA, Masaki Shimamoto, Shun Izutani, Hiroaki Kawamoto, Yushi Sawada, Hirohisa Watanabe