Patents by Inventor Shungo Nagai

Shungo Nagai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11773022
    Abstract: A manufacturing method of a plugged honeycomb structure including a plugging material preparing step of mixing a ceramic raw material, a pore former, a thickener, an organic binder, a dispersing agent, and water and preparing the plugging material which is slurried, to form the plugging portions, wherein the plugging material preparing step includes: a powder mixing step of mixing the ceramic raw material, the pore former, the organic binder and the dispersing agent each of which is constituted of powder, at predetermined blend ratios, a thickener mixing step of adding and mixing the thickener to a powder mixture obtained by the powder mixing step, and a kneading step of adding the water to a thickener added mixture obtained by the thickener mixing step, to perform kneading.
    Type: Grant
    Filed: January 18, 2018
    Date of Patent: October 3, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Shungo Nagai, Hiroaki Hayashi
  • Patent number: 11511268
    Abstract: A pillar-shaped honeycomb structure including an outer peripheral side wall, a plurality of first cells provided on an inner peripheral side of the outer peripheral side wall, the first cells extending from a first end surface to a second end surface, each opening on the first end surface and having a sealing portion with an average void ratio of 4% or less on the second end surface, and a plurality of second cells provided on the inner peripheral side of the outer peripheral side wall, the second cells extending from the first end surface to the second end surface, each having a sealing portion with an average void ratio of 4% or less on the first end surface and opening on the second end surface, the first cells and the second cells being alternately arranged adjacent to each other with a partition wall interposed therebetween.
    Type: Grant
    Filed: February 17, 2021
    Date of Patent: November 29, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Shuji Ueda, Shungo Nagai, Hiroaki Hayashi
  • Publication number: 20220267221
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion provided at an open end on a first end face side or a second end face side of the cells, wherein the partition wall is composed of a material containing cordierite as a main component, a porosity of the partition wall is 60 to 70%, an average pore diameter of the partition wall is 20 to 30 ?m, an open porosity of pores existing at the partition wall surface and having equivalent circle diameters exceeding 1.5 ?m is 31% or more, and, in a pore diameter distribution which indicates a cumulative pore volume of the partition wall, a half-value width of a first peak including a maximum value of a log differential pore volume is 0.20 or less.
    Type: Application
    Filed: October 22, 2021
    Publication date: August 25, 2022
    Applicant: NGK Insulators, Ltd.
    Inventors: Yu TORII, Shungo NAGAI
  • Patent number: 11359528
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion provided at an open end on a first end face side or a second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle diameters exceeding 3.0 ?m is 1400 per mm2 or more, and, in a pore diameter distribution which indicates a cumulative pore volume of the partition wall, with a log pore diameter on a horizontal axis and a log differential pore volume (cm3/g) on a vertical axis, a half-value width of a first peak that includes a maximum value of the log differential pore volume is 0.30 or less.
    Type: Grant
    Filed: January 13, 2021
    Date of Patent: June 14, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Koichi Sendo, Yu Torii, Shuji Ueda, Shungo Nagai
  • Patent number: 11266942
    Abstract: An outer periphery coating material being coated onto an outer peripheral surface of a ceramic honeycomb structure to form an outer periphery coated layer. The outer periphery coating material comprises: a particle mixture containing cordierite particles and amorphous silica particles in a mass ratio of from 40:60 to 80:20; and from 10 to 30% by mass of crystalline inorganic fibers in an outer percentage relative to the particle mixture. An average particle diameter of the cordierite particles is different from an average particle diameter of the amorphous silica particles.
    Type: Grant
    Filed: July 31, 2019
    Date of Patent: March 8, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Masaki Houra, Shungo Nagai
  • Publication number: 20210299646
    Abstract: A pillar-shaped honeycomb structure including an outer peripheral side wall, a plurality of first cells provided on an inner peripheral side of the outer peripheral side wall, the first cells extending from a first end surface to a second end surface, each opening on the first end surface and having a sealing portion with an average void ratio of 4% or less on the second end surface, and a plurality of second cells provided on the inner peripheral side of the outer peripheral side wall, the second cells extending from the first end surface to the second end surface, each having a sealing portion with an average void ratio of 4% or less on the first end surface and opening on the second end surface, the first cells and the second cells being alternately arranged adjacent to each other with a partition wall interposed therebetween.
    Type: Application
    Filed: February 17, 2021
    Publication date: September 30, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Shuji UEDA, Shungo NAGAI, Hiroaki HAYASHI
  • Publication number: 20210268688
    Abstract: A manufacturing method of a honeycomb filter includes a kneaded material preparation process, a forming process, and a firing process, wherein the cordierite forming raw material contains porous silica as an inorganic pore former, in a cumulative particle size distribution of the cordierite forming raw material, particle diameters (?m) of 10% by volume, 50% by volume, and 90% by volume of the total volume from a small diameter side, are denoted by D(a) 10, D(a) 50 and D(a) 90, respectively, and a particle diameter (?m) of 50% by volume of the total volume from the small diameter side is denoted by D(b) 50 in a cumulative particle size distribution of the organic pore former, and the cordierite forming raw material and the organic pore former satisfy given expressions.
    Type: Application
    Filed: January 13, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
  • Publication number: 20210268478
    Abstract: A manufacturing method of a honeycomb filter includes a kneaded material preparation process, a forming process and a firing process, wherein the cordierite forming raw material contains at least one of porous silica and fused silica, particle diameters (?m) of 10% by volume, 50% by volume and 90% by volume, from a small diameter side, are denoted by D(a) 10, D(a) 50 and D(a) 90 in a cumulative particle size distribution of the cordierite forming raw material, and a particle diameter (?m) of 50% by volume from a small diameter side is denoted by D(b) 50 in a cumulative particle size distribution of the organic pore former, D(b) 50 is 40 ?m or less, and a cordierite forming raw material and an organic pore former satisfy given expressions.
    Type: Application
    Filed: January 14, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Koichi SENDO, Yu TORII, Shungo NAGAI, Shuji UEDA
  • Publication number: 20210270162
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells which serve as fluid through channels extending from a first end face to a second end face; and a plugging portion provided at an open end on the first end face side or the second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, and a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle diameters exceeding 3.0 ?m is 600 per mm2 or more.
    Type: Application
    Filed: January 13, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
  • Publication number: 20210270161
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion provided at an open end on a first end face side or a second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle diameters exceeding 3.0 ?m is 1400 per mm2 or more, and, in a pore diameter distribution which indicates a cumulative pore volume of the partition wall, with a log pore diameter on a horizonal axis and a log differential pore volume (cm3/g) on a vertical axis, a half-value width of a first peak that includes a maximum value of the log differential pore volume is 0.30 or less.
    Type: Application
    Filed: January 13, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
  • Publication number: 20210268422
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed, surrounding a plurality of cells which serve as fluid through channels extending from a first end face to a second end face; and a plugging portion provided at an open end on the first end face side or the second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, an average pore diameter of the partition wall is 20 to 30 ?m, an average equivalent circle diameter of pores existing at a surface of the partition wall and having equivalent circle diameters exceeding 3.0 ?m is 18 to 30 ?m, and a number per unit area of pores existing at a surface of the partition wall and having equivalent circle diameters exceeding 3.0 ?m is 400 per mm2 or more.
    Type: Application
    Filed: January 14, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
  • Patent number: 10830113
    Abstract: A filter comprising a columnar honeycomb structure part, the columnar honeycomb structure part including: a plurality of first cells each extending from a first bottom surface to a second bottom surface of the columnar honeycomb structure part, the first bottom surface being opened and the second bottom surface being plugged for the plurality of first cells; a plurality of second cells each extending from the first bottom surface to the second bottom surface of the columnar honeycomb structure part, the first bottom surface being plugged and the second bottom surface being opened for the plurality of second cells; and porous cordierite partition walls that define the first cells and the second cells, the partition walls having an average pore depth of 1.5 ?m or more and 3.5 ?m or less as measured by a laser microscope, and a porosity of from 50 to 60% as measured by a mercury porosimeter.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: November 10, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Shungo Nagai, Takayoshi Shibayama
  • Publication number: 20200299201
    Abstract: A method for producing a ceramic honeycomb structure including: plugging ends of cells on one of a first end face side and a second end face side in each of the cells of a ceramic honeycomb formed body that includes partition walls defining the cells extending from the first end face to the second end face; placing the ceramic honeycomb formed body on a shelf board with the first end face facing downward; arranging at least one lid member on the second end face of the ceramic honeycomb formed body so as to completely cover the second end face; and placing the ceramic honeycomb formed body together with the shelf board and the lid member in a firing furnace and firing the ceramic honeycomb formed body.
    Type: Application
    Filed: January 16, 2020
    Publication date: September 24, 2020
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukari KOMAI, Shungo NAGAI
  • Publication number: 20200094183
    Abstract: An outer periphery coating material being coated onto an outer peripheral surface of a ceramic honeycomb structure to form an outer periphery coated layer. The outer periphery coating material comprises: a particle mixture containing cordierite particles and amorphous silica particles in a mass ratio of from 40:60 to 80:20; and from 10 to 30% by mass of crystalline inorganic fibers in an outer percentage relative to the particle mixture. An average particle diameter of the cordierite particles is different from an average particle diameter of the amorphous silica particles.
    Type: Application
    Filed: July 31, 2019
    Publication date: March 26, 2020
    Applicant: NGK INSULATORS, LTD.
    Inventors: Masaki HOURA, Shungo NAGAI
  • Publication number: 20190178126
    Abstract: A filter comprising a columnar honeycomb structure part, the columnar honeycomb structure part including: a plurality of first cells each extending from a first bottom surface to a second bottom surface of the columnar honeycomb structure part, the first bottom surface being opened and the second bottom surface being plugged for the plurality of first cells; a plurality of second cells each extending from the first bottom surface to the second bottom surface of the columnar honeycomb structure part, the first bottom surface being plugged and the second bottom surface being opened for the plurality of second cells; and porous cordierite partition walls that define the first cells and the second cells, the partition walls having an average pore depth of 1.5 ?m or more and 3.5 ?m or less as measured by a laser microscope, and a porosity of from 50 to 60% as measured by a mercury porosimeter.
    Type: Application
    Filed: November 2, 2018
    Publication date: June 13, 2019
    Applicant: NGK INSULATORS, LTD.
    Inventors: Shungo Nagai, Takayoshi Shibayama
  • Patent number: 10300475
    Abstract: A circumferential coating material which is coated on a circumferential surface of a honeycomb structure monolithically formed by extrusion, to form a circumferential coating layer, the circumferential coating material containing fused silica in a range of 20 to 75 mass %, containing a color developing agent in a range of 5 to 50 mass %, containing colloidal silica in a range of 5 to 30 mass %, and further containing a silicon based water repellent agent in a range of 1 to 10 mass % to a total mass of the fused silica, the color developing agent, and the colloidal silica.
    Type: Grant
    Filed: December 18, 2017
    Date of Patent: May 28, 2019
    Assignee: NGK Insulators, Ltd.
    Inventors: Shuji Ueda, Shungo Nagai, Takayoshi Shibayama, Yoshihiro Sato, Makoto Murai, Kojiro Hayashi
  • Publication number: 20180222083
    Abstract: A manufacturing method of a plugged honeycomb structure including a plugging material preparing step of mixing a ceramic raw material, a pore former, a thickener, an organic binder, a dispersing agent, and water and preparing the plugging material which is slurried, to form the plugging portions, wherein the plugging material preparing step includes: a powder mixing step of mixing the ceramic raw material, the pore former, the organic binder and the dispersing agent each of which is constituted of powder, at predetermined blend ratios, a thickener mixing step of adding and mixing the thickener to a powder mixture obtained by the powder mixing step, and a kneading step of adding the water to a thickener added mixture obtained by the thickener mixing step, to perform kneading.
    Type: Application
    Filed: January 18, 2018
    Publication date: August 9, 2018
    Applicant: NGK INSULATORS, LTD.
    Inventors: Shungo NAGAI, Hiroaki HAYASHI
  • Publication number: 20180178206
    Abstract: A circumferential coating material which is coated on a circumferential surface of a honeycomb structure monolithically formed by extrusion, to form a circumferential coating layer, the circumferential coating material containing fused silica in a range of 20 to 75 mass %, containing a color developing agent in a range of 5 to 50 mass %, containing colloidal silica in a range of 5 to 30 mass %, and further containing a silicon based water repellent agent in a range of 1 to 10 mass % to a total mass of the fused silica, the color developing agent, and the colloidal silica.
    Type: Application
    Filed: December 18, 2017
    Publication date: June 28, 2018
    Applicant: NGK INSULATORS, LTD.
    Inventors: Shuji Ueda, Shungo Nagai, Takayoshi Shibayama, Yoshihiro Sato, Makoto Murai, Kojiro Hayashi