Patents by Inventor Shungo Nagai
Shungo Nagai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11773022Abstract: A manufacturing method of a plugged honeycomb structure including a plugging material preparing step of mixing a ceramic raw material, a pore former, a thickener, an organic binder, a dispersing agent, and water and preparing the plugging material which is slurried, to form the plugging portions, wherein the plugging material preparing step includes: a powder mixing step of mixing the ceramic raw material, the pore former, the organic binder and the dispersing agent each of which is constituted of powder, at predetermined blend ratios, a thickener mixing step of adding and mixing the thickener to a powder mixture obtained by the powder mixing step, and a kneading step of adding the water to a thickener added mixture obtained by the thickener mixing step, to perform kneading.Type: GrantFiled: January 18, 2018Date of Patent: October 3, 2023Assignee: NGK INSULATORS, LTD.Inventors: Shungo Nagai, Hiroaki Hayashi
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Patent number: 11511268Abstract: A pillar-shaped honeycomb structure including an outer peripheral side wall, a plurality of first cells provided on an inner peripheral side of the outer peripheral side wall, the first cells extending from a first end surface to a second end surface, each opening on the first end surface and having a sealing portion with an average void ratio of 4% or less on the second end surface, and a plurality of second cells provided on the inner peripheral side of the outer peripheral side wall, the second cells extending from the first end surface to the second end surface, each having a sealing portion with an average void ratio of 4% or less on the first end surface and opening on the second end surface, the first cells and the second cells being alternately arranged adjacent to each other with a partition wall interposed therebetween.Type: GrantFiled: February 17, 2021Date of Patent: November 29, 2022Assignee: NGK Insulators, Ltd.Inventors: Shuji Ueda, Shungo Nagai, Hiroaki Hayashi
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Publication number: 20220267221Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion provided at an open end on a first end face side or a second end face side of the cells, wherein the partition wall is composed of a material containing cordierite as a main component, a porosity of the partition wall is 60 to 70%, an average pore diameter of the partition wall is 20 to 30 ?m, an open porosity of pores existing at the partition wall surface and having equivalent circle diameters exceeding 1.5 ?m is 31% or more, and, in a pore diameter distribution which indicates a cumulative pore volume of the partition wall, a half-value width of a first peak including a maximum value of a log differential pore volume is 0.20 or less.Type: ApplicationFiled: October 22, 2021Publication date: August 25, 2022Applicant: NGK Insulators, Ltd.Inventors: Yu TORII, Shungo NAGAI
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Patent number: 11359528Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion provided at an open end on a first end face side or a second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle diameters exceeding 3.0 ?m is 1400 per mm2 or more, and, in a pore diameter distribution which indicates a cumulative pore volume of the partition wall, with a log pore diameter on a horizontal axis and a log differential pore volume (cm3/g) on a vertical axis, a half-value width of a first peak that includes a maximum value of the log differential pore volume is 0.30 or less.Type: GrantFiled: January 13, 2021Date of Patent: June 14, 2022Assignee: NGK Insulators, Ltd.Inventors: Koichi Sendo, Yu Torii, Shuji Ueda, Shungo Nagai
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Patent number: 11266942Abstract: An outer periphery coating material being coated onto an outer peripheral surface of a ceramic honeycomb structure to form an outer periphery coated layer. The outer periphery coating material comprises: a particle mixture containing cordierite particles and amorphous silica particles in a mass ratio of from 40:60 to 80:20; and from 10 to 30% by mass of crystalline inorganic fibers in an outer percentage relative to the particle mixture. An average particle diameter of the cordierite particles is different from an average particle diameter of the amorphous silica particles.Type: GrantFiled: July 31, 2019Date of Patent: March 8, 2022Assignee: NGK Insulators, Ltd.Inventors: Masaki Houra, Shungo Nagai
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Publication number: 20210299646Abstract: A pillar-shaped honeycomb structure including an outer peripheral side wall, a plurality of first cells provided on an inner peripheral side of the outer peripheral side wall, the first cells extending from a first end surface to a second end surface, each opening on the first end surface and having a sealing portion with an average void ratio of 4% or less on the second end surface, and a plurality of second cells provided on the inner peripheral side of the outer peripheral side wall, the second cells extending from the first end surface to the second end surface, each having a sealing portion with an average void ratio of 4% or less on the first end surface and opening on the second end surface, the first cells and the second cells being alternately arranged adjacent to each other with a partition wall interposed therebetween.Type: ApplicationFiled: February 17, 2021Publication date: September 30, 2021Applicant: NGK INSULATORS, LTD.Inventors: Shuji UEDA, Shungo NAGAI, Hiroaki HAYASHI
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Publication number: 20210268688Abstract: A manufacturing method of a honeycomb filter includes a kneaded material preparation process, a forming process, and a firing process, wherein the cordierite forming raw material contains porous silica as an inorganic pore former, in a cumulative particle size distribution of the cordierite forming raw material, particle diameters (?m) of 10% by volume, 50% by volume, and 90% by volume of the total volume from a small diameter side, are denoted by D(a) 10, D(a) 50 and D(a) 90, respectively, and a particle diameter (?m) of 50% by volume of the total volume from the small diameter side is denoted by D(b) 50 in a cumulative particle size distribution of the organic pore former, and the cordierite forming raw material and the organic pore former satisfy given expressions.Type: ApplicationFiled: January 13, 2021Publication date: September 2, 2021Applicant: NGK Insulators, Ltd.Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
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Publication number: 20210268478Abstract: A manufacturing method of a honeycomb filter includes a kneaded material preparation process, a forming process and a firing process, wherein the cordierite forming raw material contains at least one of porous silica and fused silica, particle diameters (?m) of 10% by volume, 50% by volume and 90% by volume, from a small diameter side, are denoted by D(a) 10, D(a) 50 and D(a) 90 in a cumulative particle size distribution of the cordierite forming raw material, and a particle diameter (?m) of 50% by volume from a small diameter side is denoted by D(b) 50 in a cumulative particle size distribution of the organic pore former, D(b) 50 is 40 ?m or less, and a cordierite forming raw material and an organic pore former satisfy given expressions.Type: ApplicationFiled: January 14, 2021Publication date: September 2, 2021Applicant: NGK Insulators, Ltd.Inventors: Koichi SENDO, Yu TORII, Shungo NAGAI, Shuji UEDA
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Publication number: 20210270162Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells which serve as fluid through channels extending from a first end face to a second end face; and a plugging portion provided at an open end on the first end face side or the second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, and a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle diameters exceeding 3.0 ?m is 600 per mm2 or more.Type: ApplicationFiled: January 13, 2021Publication date: September 2, 2021Applicant: NGK Insulators, Ltd.Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
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Publication number: 20210270161Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion provided at an open end on a first end face side or a second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle diameters exceeding 3.0 ?m is 1400 per mm2 or more, and, in a pore diameter distribution which indicates a cumulative pore volume of the partition wall, with a log pore diameter on a horizonal axis and a log differential pore volume (cm3/g) on a vertical axis, a half-value width of a first peak that includes a maximum value of the log differential pore volume is 0.30 or less.Type: ApplicationFiled: January 13, 2021Publication date: September 2, 2021Applicant: NGK Insulators, Ltd.Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
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Publication number: 20210268422Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed, surrounding a plurality of cells which serve as fluid through channels extending from a first end face to a second end face; and a plugging portion provided at an open end on the first end face side or the second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, an average pore diameter of the partition wall is 20 to 30 ?m, an average equivalent circle diameter of pores existing at a surface of the partition wall and having equivalent circle diameters exceeding 3.0 ?m is 18 to 30 ?m, and a number per unit area of pores existing at a surface of the partition wall and having equivalent circle diameters exceeding 3.0 ?m is 400 per mm2 or more.Type: ApplicationFiled: January 14, 2021Publication date: September 2, 2021Applicant: NGK Insulators, Ltd.Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
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Patent number: 10830113Abstract: A filter comprising a columnar honeycomb structure part, the columnar honeycomb structure part including: a plurality of first cells each extending from a first bottom surface to a second bottom surface of the columnar honeycomb structure part, the first bottom surface being opened and the second bottom surface being plugged for the plurality of first cells; a plurality of second cells each extending from the first bottom surface to the second bottom surface of the columnar honeycomb structure part, the first bottom surface being plugged and the second bottom surface being opened for the plurality of second cells; and porous cordierite partition walls that define the first cells and the second cells, the partition walls having an average pore depth of 1.5 ?m or more and 3.5 ?m or less as measured by a laser microscope, and a porosity of from 50 to 60% as measured by a mercury porosimeter.Type: GrantFiled: November 2, 2018Date of Patent: November 10, 2020Assignee: NGK Insulators, Ltd.Inventors: Shungo Nagai, Takayoshi Shibayama
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Publication number: 20200299201Abstract: A method for producing a ceramic honeycomb structure including: plugging ends of cells on one of a first end face side and a second end face side in each of the cells of a ceramic honeycomb formed body that includes partition walls defining the cells extending from the first end face to the second end face; placing the ceramic honeycomb formed body on a shelf board with the first end face facing downward; arranging at least one lid member on the second end face of the ceramic honeycomb formed body so as to completely cover the second end face; and placing the ceramic honeycomb formed body together with the shelf board and the lid member in a firing furnace and firing the ceramic honeycomb formed body.Type: ApplicationFiled: January 16, 2020Publication date: September 24, 2020Applicant: NGK INSULATORS, LTD.Inventors: Yukari KOMAI, Shungo NAGAI
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Publication number: 20200094183Abstract: An outer periphery coating material being coated onto an outer peripheral surface of a ceramic honeycomb structure to form an outer periphery coated layer. The outer periphery coating material comprises: a particle mixture containing cordierite particles and amorphous silica particles in a mass ratio of from 40:60 to 80:20; and from 10 to 30% by mass of crystalline inorganic fibers in an outer percentage relative to the particle mixture. An average particle diameter of the cordierite particles is different from an average particle diameter of the amorphous silica particles.Type: ApplicationFiled: July 31, 2019Publication date: March 26, 2020Applicant: NGK INSULATORS, LTD.Inventors: Masaki HOURA, Shungo NAGAI
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Publication number: 20190178126Abstract: A filter comprising a columnar honeycomb structure part, the columnar honeycomb structure part including: a plurality of first cells each extending from a first bottom surface to a second bottom surface of the columnar honeycomb structure part, the first bottom surface being opened and the second bottom surface being plugged for the plurality of first cells; a plurality of second cells each extending from the first bottom surface to the second bottom surface of the columnar honeycomb structure part, the first bottom surface being plugged and the second bottom surface being opened for the plurality of second cells; and porous cordierite partition walls that define the first cells and the second cells, the partition walls having an average pore depth of 1.5 ?m or more and 3.5 ?m or less as measured by a laser microscope, and a porosity of from 50 to 60% as measured by a mercury porosimeter.Type: ApplicationFiled: November 2, 2018Publication date: June 13, 2019Applicant: NGK INSULATORS, LTD.Inventors: Shungo Nagai, Takayoshi Shibayama
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Patent number: 10300475Abstract: A circumferential coating material which is coated on a circumferential surface of a honeycomb structure monolithically formed by extrusion, to form a circumferential coating layer, the circumferential coating material containing fused silica in a range of 20 to 75 mass %, containing a color developing agent in a range of 5 to 50 mass %, containing colloidal silica in a range of 5 to 30 mass %, and further containing a silicon based water repellent agent in a range of 1 to 10 mass % to a total mass of the fused silica, the color developing agent, and the colloidal silica.Type: GrantFiled: December 18, 2017Date of Patent: May 28, 2019Assignee: NGK Insulators, Ltd.Inventors: Shuji Ueda, Shungo Nagai, Takayoshi Shibayama, Yoshihiro Sato, Makoto Murai, Kojiro Hayashi
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Publication number: 20180222083Abstract: A manufacturing method of a plugged honeycomb structure including a plugging material preparing step of mixing a ceramic raw material, a pore former, a thickener, an organic binder, a dispersing agent, and water and preparing the plugging material which is slurried, to form the plugging portions, wherein the plugging material preparing step includes: a powder mixing step of mixing the ceramic raw material, the pore former, the organic binder and the dispersing agent each of which is constituted of powder, at predetermined blend ratios, a thickener mixing step of adding and mixing the thickener to a powder mixture obtained by the powder mixing step, and a kneading step of adding the water to a thickener added mixture obtained by the thickener mixing step, to perform kneading.Type: ApplicationFiled: January 18, 2018Publication date: August 9, 2018Applicant: NGK INSULATORS, LTD.Inventors: Shungo NAGAI, Hiroaki HAYASHI
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Publication number: 20180178206Abstract: A circumferential coating material which is coated on a circumferential surface of a honeycomb structure monolithically formed by extrusion, to form a circumferential coating layer, the circumferential coating material containing fused silica in a range of 20 to 75 mass %, containing a color developing agent in a range of 5 to 50 mass %, containing colloidal silica in a range of 5 to 30 mass %, and further containing a silicon based water repellent agent in a range of 1 to 10 mass % to a total mass of the fused silica, the color developing agent, and the colloidal silica.Type: ApplicationFiled: December 18, 2017Publication date: June 28, 2018Applicant: NGK INSULATORS, LTD.Inventors: Shuji Ueda, Shungo Nagai, Takayoshi Shibayama, Yoshihiro Sato, Makoto Murai, Kojiro Hayashi