Patents by Inventor Shunji Kajikawa

Shunji Kajikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8029918
    Abstract: A brazing method includes assembling a first member and a second member, the first member including a base plate made of a ferrous material and a diffusion suppressing layer laminated on the base plate and made of a Ni—Cr alloy including more than about 15% and less than about 40% of Cr, the second member being disposed on the first member with a brazing material of a Cu—Ni alloy including more than about 10% and less than about 20% of Ni therebetween, and maintaining the temporary assembly at a temperature of more than about 1,200° C. to fuse the brazing material and diffuse Ni atoms and Cr atoms into the fused brazing material to form the braze joint, causing the resulting brazing material to have an increased melting point due to the Ni and Cr contents of the braze joint to self-solidify the braze joint, and then cooling the resulting assembly.
    Type: Grant
    Filed: July 2, 2010
    Date of Patent: October 4, 2011
    Assignee: Neomax Materials Co., Ltd.
    Inventors: Tsuyoshi Hasegawa, Masaaki Ishio, Shunji Kajikawa, Yoshitsugu Sakamoto, Takayuki Hayashi
  • Publication number: 20100273025
    Abstract: A brazing method which provides a braze joint having excellent corrosion resistance and a brazed structure including such a braze joint includes assembling a first member and a second member to be joined into a temporary assembly, the first member including a base plate made of a ferrous material and a diffusion suppressing layer laminated on the base plate and composed of a N—Cr alloy essentially including not less than about 15% and not greater than about 40% of Cr, the second member being disposed on the diffusion suppressing layer of the first member with intervention of a brazing material of a Cu—Ni alloy essentially including not less than about 10% and not greater than about 20% of Ni, and maintaining the temporary assembly at a temperature of not less than about 1,200° C.
    Type: Application
    Filed: July 2, 2010
    Publication date: October 28, 2010
    Applicant: NEOMAX MATERIALS CO., LTD.
    Inventors: Tsuyoshi Hasegawa, Masaaki Ishio, Shunji Kajikawa, Yoshitsugu Sakamoto, Takayuki Hayashi
  • Publication number: 20070148490
    Abstract: A brazing method which provides a braze joint having excellent corrosion resistance and a brazed structure including such a braze joint includes assembling a first member and a second member to be joined into a temporary assembly, the first member including a base plate made of a ferrous material and a diffusion suppressing layer laminated on the base plate and composed of a Ni—Cr alloy essentially including not less than about 15% and not greater than about 40% of Cr, the second member being disposed on the diffusion suppressing layer of the first member with intervention of a brazing material of a Cu—Ni alloy essentially including not less than about 10% and not greater than about 20% of Ni, and maintaining the temporary assembly at a temperature of not less than about 1,200° C.
    Type: Application
    Filed: December 22, 2004
    Publication date: June 28, 2007
    Applicant: NEOMAX MATERIALS CO., LTD.
    Inventors: Tsuyoshi Hasegawa, Masaaki Ishio, Shunji Kajikawa, Yoshitsugu Sakamoto, Takayuki Hayashi
  • Publication number: 20010047861
    Abstract: A method of production of an inexpensive corrosion-resistant heat exchanger made of stainless steel including the steps of electroplating chrome to a thickness of 15 &mgr;m on at least one of the end faces of a plurality of first and second shaped plates made of stainless steel alternately stacked in the thickness direction so as to form a chrome-based brazing filler metal layer, then electrolessly plating or electroplating Ni-P to a thickness of 35 &mgr;m on the chrome-based brazing filler metal layer to form a nickel-based brazing filler metal layer. The first and second shaped plates are brazed together through the chrome-based brazing filler metal layer and the nickel-based brazing filler metal layer to obtain a high corrosion resistant heat exchanger. Due to this, a high corrosion resistance brazing filler metal containing an Ni-Cr28-P8-etc. alloy composition is obtained at the two end faces of the first and second shaped plates.
    Type: Application
    Filed: May 8, 2001
    Publication date: December 6, 2001
    Inventors: Akihiro Maeda, Yoshitsugu Sakamoto, Shinkichi Obayashi, Shunji Kajikawa