Patents by Inventor Shunji Kasai

Shunji Kasai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10265661
    Abstract: A mixed powder and a material for molding have polytetrafluoroethylene as a main component. Each includes polytetrafluoroethylene that can be fibrillated, a non-hot melt processable component that is not fibrillated, and a hot melt processable component with a melting point of lower than 320° C. that is not fibrillated. The non-hot melt processable component that is not fibrillated is contained in a range of 20 to 40% by weight of the total weight. The hot melt processable component is contained at equal to or more than 0.1% by weight but less than 20% by weight of the total weight. A drawn porous body includes a plurality of fibrils, and a plurality of knotted portions that are connected to each other by the fibrils.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: April 23, 2019
    Assignee: Daikin Industries, Ltd.
    Inventors: Shinichi Chaen, Hideyuki Kiyotani, Kunihiko Inui, Taku Yamanaka, Li Bao, Yoshiyuki Shibuya, Seigo Yamamoto, Makoto Kobayashi, Shunji Kasai, Hitoshi Niinuma
  • Publication number: 20180065094
    Abstract: A mixed powder and a material for molding have polytetrafluoroethylene as a main component. Each includes polytetrafluoroethylene that can be fibrillated, a non-hot melt processable component that is not fibrillated, and a hot melt processable component with a melting point of lower than 320° C. that is not fibrillated. The non-hot melt processable component that is not fibrillated is contained in a range of 20 to 40% by weight of the total weight. The hot melt processable component is contained at equal to or more than 0.1% by weight but less than 20% by weight of the total weight. A drawn porous body includes a plurality of fibrils, and a plurality of knotted portions that are connected to each other by the fibrils.
    Type: Application
    Filed: June 2, 2017
    Publication date: March 8, 2018
    Inventors: Shinichi CHAEN, Hideyuki KIYOTANI, Kunihiko INUI, Taku YAMANAKA, Li BAO, Yoshiyuki SHIBUYA, Seigo YAMAMOTO, Makoto KOBAYASHI, Shunji KASAI, Hitoshi NIINUMA
  • Patent number: 9707504
    Abstract: A composition, a mixed powder and a material for molding have polytetrafluoroethylene as a main component. Each includes polytetrafluoroethylene that can be fibrillated, a non-hot melt processable component that is not fibrillated, and a hot melt processable component with a melting point of lower than 320° C. that is not fibrillated. The hot melt processable component is contained at equal to or more than 0.1% by weight but less than 20% by weight of a total weight. A filtering medium for an air filter includes a porous membrane made of these components, and an air permeable support. The porous membrane is manufactured, by mixing these components, extruding the mixture, rolling and drawing.
    Type: Grant
    Filed: April 19, 2013
    Date of Patent: July 18, 2017
    Assignee: Daikin Industries, Ltd.
    Inventors: Shinichi Chaen, Hideyuki Kiyotani, Kunihiko Inui, Taku Yamanaka, Li Bao, Yoshiyuki Shibuya, Seigo Yamamoto, Makoto Kobayashi, Shunji Kasai, Hitoshi Niinuma
  • Patent number: 9475935
    Abstract: Provided is a dripping inhibitor excellent in handling characteristics. The present invention provides a dripping inhibitor including a modified polytetrafluoroethylene, the inhibitor having an average particle size of 300 to 800 ?m, an apparent density of 0.40 to 0.52 g/ml, a compression ratio of 1.20 or less, an aggregate disintegration degree with 50-sec vibration of 70% or more, a cylinder extrusion pressure at a reduction ratio 1500 of 80 MPa or less, and a standard specific gravity (SSG) of 2.140 to 2.230.
    Type: Grant
    Filed: September 29, 2011
    Date of Patent: October 25, 2016
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku Yamanaka, Masayoshi Miyamoto, Shunji Kasai, Masayuki Tsuji, Kazuya Kawahara, Mayumi Yamauchi, Taketo Kato, Yasuhiko Sawada
  • Patent number: 9458316
    Abstract: Provided is a dripping inhibitor excellent in handling characteristics. The present invention provides a dripping inhibitor including a modified polytetrafluoroethylene, the inhibitor having an average particle size of 300 to 800 ?m, an apparent density of 0.40 to 0.52 g/ml, a compression ratio of 1.20 or less, an aggregate disintegration degree with 50-sec vibration of 70% or more, a cylinder extrusion pressure at a reduction ratio 1500 of 80 MPa or less, and a standard specific gravity (SSG) of 2.140 to 2.230.
    Type: Grant
    Filed: July 23, 2014
    Date of Patent: October 4, 2016
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku Yamanaka, Masayoshi Miyamoto, Shunji Kasai, Masayuki Tsuji, Kazuya Kawahara, Mayumi Yamauchi, Taketo Kato, Yasuhiko Sawada
  • Patent number: 9072993
    Abstract: A filter medium includes a porous film and a support material supporting the porous film. The porous film includes polytetrafluoroethylene, has an average pore diameter of at least 2.5 ?m, and has a porosity of at least 95%. A pressure loss is less than 100 Pa when air is passed through the filter medium at a velocity of 5.3 cm/sec. A collection efficiency of NaCl particles is at least 95% when air including NaCl particles with a particle diameter of 0.3 ?m is passed through the filter medium at a velocity of 5.3 cm/sec. A PF value is at least 30, where PF={?log [(100?collection efficiency (%))/100]/pressure loss (Pa)}×1000. A dust holding capacity of polyalphaolefin particles held in the filter medium is at least 15 g/m2 when air including polyalphaolefin particles with a count median diameter of 0.25 ?m is continuously passed through the filter medium at a velocity of 5.3 cm/sec and pressure loss reaches 300 Pa.
    Type: Grant
    Filed: June 8, 2011
    Date of Patent: July 7, 2015
    Assignee: Daikin Industries, Ltd.
    Inventors: Kunihiko Inui, Yoshiyuki Shibuya, Shunji Kasai, Taku Yamanaka
  • Publication number: 20150082757
    Abstract: A composition, a mixed power and a material for molding have polytetrafluoroethylene as a main component. Each includes polytetrafluoroethylene that can be fibrillated, a non-hot melt processable component that is not fibrillated, and a hot melt processable component with a melting point of lower than 320° C. that is not fibrillated. The hot melt processable component is contained at equal to or more than 0.1% by weight but less than 20% by weight of a total weight. A filtering medium for an air filter includes a porous membrane made of these components, and an air permeable support. The porous membrane is manufactured, by mixing these components, extruding the mixture, rolling and drawing.
    Type: Application
    Filed: April 19, 2013
    Publication date: March 26, 2015
    Inventors: Shinichi Chaen, Hideyuki Kiyotani, Kunihiko Inui, Taku Yamanaka, Li Bao, Yoshiyuki Shibuya, Seigo Yamamoto, Makoto Kobayashi, Shunji Kasai, Hitoshi Niinuma
  • Patent number: 8969432
    Abstract: Provided are modified polytetrafluoroethylene particles having excellent moldability and processability. The modified polytetrafluoroethylene particles each have a core-shell structure that includes a particle core and a particle shell, the particle core having repeating units of tetrafluoroethylene and a comonomer (a), the particle shell having repeating units of tetrafluoroethylene and a comonomer (b), the comonomer (a) being a (perfluoroalkyl)ethylene represented by the following formula (I): CH2?CH—Rf??(I) wherein Rf represents a C1 to C10 perfluoroalkyl group, the comonomer (b) being at least one monomer selected from the group consisting of 1,1,3,3,3-pentafluoro-1-propylene and 1,2,3,3,3-pentafluoro-1-propylene.
    Type: Grant
    Filed: January 13, 2012
    Date of Patent: March 3, 2015
    Assignee: Daikin Industries, Ltd.
    Inventors: Hiroyuki Sato, Yasuhiko Sawada, Shunji Kasai
  • Patent number: 8937132
    Abstract: Provided is a material that can be easily biaxially oriented, homogeneously stretched even with a high draw ratio, and formed into a PTFE porous membrane with low pressure loss. The present invention relates to a polytetrafluoroethylene mixture comprising: a fibrillable modified polytetrafluoroethylene; and a fibrillable polytetrafluoroethylene homopolymer, the polytetrafluoroethylene homopolymer having strength at break of 25 N or higher.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: January 20, 2015
    Assignee: Daikin Industries, Ltd.
    Inventors: Yasuhiko Sawada, Shunji Kasai, Taku Yamanaka, Yoshiyuki Shibuya, Kunihiko Inui, Shinichi Chaen
  • Publication number: 20140336315
    Abstract: Provided is a dripping inhibitor excellent in handling characteristics. The present invention provides a dripping inhibitor including a modified polytetrafluoroethylene, the inhibitor having an average particle size of 300 to 800 ?m, an apparent density of 0.40 to 0.52 g/ml, a compression ratio of 1.20 or less, an aggregate disintegration degree with 50-sec vibration of 70% or more, a cylinder extrusion pressure at a reduction ratio 1500 of 80 MPa or less, and a standard specific gravity (SSG) of 2.140 to 2.230.
    Type: Application
    Filed: July 23, 2014
    Publication date: November 13, 2014
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku YAMANAKA, Masayoshi MIYAMOTO, Shunji KASAI, Masayuki TSUJI, Kazuya KAWAHARA, Mayumi YAMAUCHI, Taketo KATO, Yasuhiko SAWADA
  • Patent number: 8883313
    Abstract: The present invention provides a polytetrafluoroethylene powder having moldability/processability as well as electrical characteristics in microwave bands. The present invention is a modified polytetrafluoroethylene powder which has (1) a dielectric loss tangent at 12 GHz of not higher than 2.0×10?4 and (2) a cylinder extrusion pressure of not higher than 45 MPa at a reduction ratio of 1600.
    Type: Grant
    Filed: April 4, 2005
    Date of Patent: November 11, 2014
    Assignee: Daikin Industries, Ltd.
    Inventors: Yoshinori Nanba, Yasuhiko Sawada, Shunji Kasai, Shuji Tagashira, Makoto Ono, Takahiro Taira, Hiroyuki Yoshimoto
  • Patent number: 8865839
    Abstract: Provided is a material that can be easily biaxially oriented, homogeneously stretched even with a high draw ratio, and formed into a polytetrafluoroethylene porous membrane with low pressure loss. The present invention relates to a polytetrafluoroethylene mixture comprising: a modified polytetrafluoroethylene; and a fibrillable polytetrafluoroethylene homopolymer, the modified polytetrafluoroethylene having an extrusion pressure to a cylinder, at a reduction ratio of 1600, of 70 MPa or higher.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: October 21, 2014
    Assignee: Daikin Industries, Ltd.
    Inventors: Yasuhiko Sawada, Shunji Kasai, Taku Yamanaka, Makoto Ono, Yoshiyuki Shibuya, Kunihiko Inui, Shinichi Chaen
  • Patent number: 8754176
    Abstract: The present invention provides a low-molecular weight polytetrafluoroethylene powder that, when used as an additive in a coating material, etc., can form a coating with excellent texture and gliding properties, while also improving dispersibility and viscosity; and a production process therefor. The present invention is a process for producing a low-molecular weight polytetrafluoroethylene powder, the process comprising: an emulsion polymerization step of polymerizing at least tetrafluoroethylene in the presence of a polymerization initiator and an aqueous medium to produce emulsified particles thereof; an agglomeration step of agglomerating the emulsified particles to form an agglomerated powder thereof; and a suspension polymerization step of polymerizing at least tetrafluoroethylene in the presence of the agglomerated powder, a polymerization initiator, and an aqueous medium.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: June 17, 2014
    Assignee: Daikin Industries, Ltd.
    Inventors: Taku Yamanaka, Masayuki Tsuji, Shunji Kasai, Yasuhiko Sawada
  • Publication number: 20130281558
    Abstract: Provided is a material that can be easily biaxially oriented, homogeneously stretched even with a high draw ratio, and formed into a polytetrafluoroethylene porous membrane with low pressure loss. The present invention relates to a polytetrafluoroethylene mixture comprising: a modified polytetrafluoroethylene; and a fibrillable polytetrafluoroethylene homopolymer, the modified polytetrafluoroethylene having an extrusion pressure to a cylinder, at a reduction ratio of 1600, of 70 MPa or higher.
    Type: Application
    Filed: December 21, 2011
    Publication date: October 24, 2013
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Yasuhiko Sawada, Shunji Kasai, Taku Yamanaka, Makoto Ono, Yoshiyuki Shibuya, Kunihiko Inui, Shinichi Chaen
  • Publication number: 20130267621
    Abstract: Provided is a material that can be easily biaxially oriented, homogeneously stretched even with a high draw ratio, and formed into a PTFE porous membrane with low pressure loss. The present invention relates to a polytetrafluoroethylene mixture comprising: a fibrillable modified polytetrafluoroethylene; and a fibrillable polytetrafluoroethylene homopolymer, the polytetrafluoroethylene homopolymer having strength at break of 25 N or higher.
    Type: Application
    Filed: December 21, 2011
    Publication date: October 10, 2013
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Yasuhiko Sawada, Shunji Kasai, Taku Yamanaka, Yoshiyuki Shibuya, Kunihiko Inui, Shinichi Chaen
  • Publication number: 20130184395
    Abstract: Provided is a dripping inhibitor excellent in handling characteristics. The present invention provides a dripping inhibitor including a modified polytetrafluoroethylene, the inhibitor having an average particle size of 300 to 800 ?m, an apparent density of 0.40 to 0.52 g/ml, a compression ratio of 1.20 or less, an aggregate disintegration degree with 50-sec vibration of 70% or more, a cylinder extrusion pressure at a reduction ratio 1500 of 80 MPa or less, and a standard specific gravity (SSG) of 2.140 to 2.230.
    Type: Application
    Filed: September 29, 2011
    Publication date: July 18, 2013
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku Yamanaka, Masayoshi Miyamoto, Shunji Kasai, Masayuki Tsuji, Kazuya Kawahara, Mayumi Yamauchi, Taketo Kato, Yasuhiko Sawada
  • Publication number: 20130097982
    Abstract: A filter medium includes a porous film and a support material supporting the porous film. The porous film includes polytetrafluoroethylene, has an average pore diameter of at least 2.5 ?m, and has a porosity of at least 95%. A pressure loss is less than 100 Pa when air is passed through the filter medium at a velocity of 5.3 cm/sec. A collection efficiency of NaCl particles is at least 95% when air including NaCl particles with a particle diameter of 0.3 ?m is passed through the filter medium at a velocity of 5.3 cm/sec. A PF value is at least 30, where PF={?log [(100?collection efficiency (%))/100]/pressure loss (Pa)}×1000. A dust holding capacity of polyalphaolefin particles held in the filter medium is at least 15 g/m2 when air including polyalphaolefin particles with a count median diameter of 0.25 ?m is continuously passed through the filter medium at a velocity of 5.3 cm/sec and pressure loss reaches 300 Pa.
    Type: Application
    Filed: June 8, 2011
    Publication date: April 25, 2013
    Inventors: Kunihiko Inui, Yoshiyuki Shibuya, Shunji Kasai, Taku Yamanaka
  • Publication number: 20120184665
    Abstract: Provided are modified polytetrafluoroethylene particles having excellent moldability and processability. The modified polytetrafluoroethylene particles each have a core-shell structure that includes a particle core and a particle shell, the particle core having repeating units of tetrafluoroethylene and a comonomer (a), the particle shell having repeating units of tetrafluoroethylene and a comonomer (b), the comonomer (a) being a (perfluoroalkyl)ethylene represented by the following formula (I): CH2?CH—Rf??(I) wherein Rf represents a C1 to C10 perfluoroalkyl group, the comonomer (b) being at least one monomer selected from the group consisting of 1,1,3,3,3-pentafluoro-1-propylene and 1,2,3,3,3-pentafluoro-1-propylene.
    Type: Application
    Filed: January 13, 2012
    Publication date: July 19, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Hiroyuki SATO, Yasuhiko SAWADA, Shunji KASAI
  • Publication number: 20120101214
    Abstract: The present invention provides a low-molecular weight polytetrafluoroethylene powder that, when used as an additive in a coating material, etc., can form a coating with excellent texture and gliding properties, while also improving dispersibility and viscosity; and a production process therefor. The present invention is a process for producing a low-molecular weight polytetrafluoroethylene powder, the process comprising: an emulsion polymerization step of polymerizing at least tetrafluoroethylene in the presence of a polymerization initiator and an aqueous medium to produce emulsified particles thereof; an agglomeration step of agglomerating the emulsified particles to form an agglomerated powder thereof; and a suspension polymerization step of polymerizing at least tetrafluoroethylene in the presence of the agglomerated powder, a polymerization initiator, and an aqueous medium.
    Type: Application
    Filed: March 31, 2010
    Publication date: April 26, 2012
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku Yamanaka, Masayuki Tsuji, Shunji Kasai, Yasuhiko Sawada
  • Patent number: 7820775
    Abstract: The invention provides a TFE polymer capable of providing stretched materials excellent in membrane homogeneity. The present invention is related to a tetrafluoroethylene polymer having stretchability and non-melt-processability and having a standard specific gravity of 2.140 to 2.165, wherein, with regard to the heat-of-fusion curve obtained by subjecting the tetrafluoroethylene polymer in the form of an unbaked polymer to be measured having no history of being heated to a temperature of 300° C. or higher to differential scanning calorimetry at a programming rate of 2° C./minute, the ratio S2/S1 is not lower than 0.90.
    Type: Grant
    Filed: April 13, 2007
    Date of Patent: October 26, 2010
    Assignee: Daikin Industries, Ltd.
    Inventors: Shunji Kasai, Makoto Ono, Taku Yamanaka, Yasuhiko Sawada