Patents by Inventor Shunji Okazaki

Shunji Okazaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20100151185
    Abstract: A method for producing a ceramic honeycomb structure comprising a ceramic honeycomb body comprising large numbers of axially extending cells defined by cell walls, and an outer peripheral wall formed on an outer peripheral surface of the ceramic honeycomb body, comprising the steps of applying a coating material comprising elongated colloidal silica particles to the outer peripheral surface, and drying the coating material to form the outer peripheral wall.
    Type: Application
    Filed: May 19, 2008
    Publication date: June 17, 2010
    Applicant: Hatachi Metals, Ltd.
    Inventor: Shunji Okazaki
  • Publication number: 20100080930
    Abstract: A method for producing a ceramic honeycomb structure comprising a ceramic honeycomb body having large numbers of longitudinally extending cells defined by cell walls, and an outer peripheral wall formed on an outer peripheral surface of the ceramic honeycomb body, comprising the steps of applying a coating material comprising colloidal silica having an average particle size of 4-150 nm to longitudinally extending grooves defined by cell walls on the outer peripheral surface of the ceramic honeycomb body, and induction-drying the coating material to form the outer peripheral wall.
    Type: Application
    Filed: February 28, 2008
    Publication date: April 1, 2010
    Applicant: HITACHI METALS, LTD.
    Inventor: Shunji Okazaki
  • Patent number: 7687008
    Abstract: A method for producing a ceramic honeycomb filter having large numbers of flow paths partitioned by cell walls, the flow paths having plugs at positions separate from an end surface of the honeycomb filter, comprising the steps of introducing a base-forming material into the flow paths on one end surface side, charging a plug-forming material into flow paths to be provided with plugs from the other end surface side, and sintering it.
    Type: Grant
    Filed: January 29, 2007
    Date of Patent: March 30, 2010
    Assignee: Hitachi Metals, Ltd.
    Inventors: Shunji Okazaki, Yasuhiko Ohtsubo
  • Publication number: 20100025884
    Abstract: A method for producing a ceramic honeycomb structure comprising the steps of mixing and blending starting materials comprising ceramic materials, a molding aid and a pore-forming material to obtain a moldable material, adjusting the properties of the moldable material, and extruding the moldable material in a honeycomb shape, the type C durometer hardness (according to JIS K 7312) of the moldable material being adjusted to 16-23 in the step of adjusting the properties of the moldable material.
    Type: Application
    Filed: January 30, 2008
    Publication date: February 4, 2010
    Applicant: HITACHI METALS, LTD.
    Inventor: Shunji Okazaki
  • Publication number: 20100009117
    Abstract: A ceramic honeycomb structure comprising a ceramic honeycomb body having cell walls defined by a large number of longitudinally extending cells, and an outer peripheral wall formed on an outer peripheral surface of the ceramic honeycomb body, the outer peripheral wall being formed by coating longitudinally extending grooves defined by cell walls on the outer peripheral surface of the ceramic honeycomb body with a coating material, and the outer peripheral wall having higher hardness in its outer peripheral portion than in its inside portion in a thickness direction.
    Type: Application
    Filed: December 25, 2007
    Publication date: January 14, 2010
    Inventor: Shunji Okazaki
  • Publication number: 20100006207
    Abstract: A method for producing a cordierite-based ceramic honeycomb filter comprising the steps of introducing a plugging material of a cordierite-forming material into predetermined flow paths of a sintered, cordierite-based ceramic honeycomb having an outer diameter of 150 mm or more, and drying and sintering the resultant plugs, the sintering step comprising a temperature-elevating process, a temperature-keeping process and a temperature-lowering process, and the temperature-elevating process having a temperature-elevating speed of 70-500° C./hr from 800° C. to the highest keeping temperature.
    Type: Application
    Filed: September 28, 2007
    Publication date: January 14, 2010
    Applicant: HITACHI METALS, LTD.
    Inventor: Shunji Okazaki
  • Publication number: 20090008830
    Abstract: A method for producing a ceramic honeycomb filter having large numbers of flow paths partitioned by cell walls, the flow paths having plugs at positions separate from an end surface of the honeycomb filter, comprising the steps of introducing a base-forming material into the flow paths on one end surface side, charging a plug-forming material into flow paths to be provided with plugs from the other end surface side, and sintering it.
    Type: Application
    Filed: January 29, 2007
    Publication date: January 8, 2009
    Applicant: HITACHI METALS, LTD.
    Inventors: Shunji Okazaki, Yasuhiko Ohtsubo
  • Publication number: 20080155952
    Abstract: A method for producing a honeycomb filter from a honeycomb structure having large numbers of flow paths partitioned by cell walls, comprising inserting a tubular member into each of the flow paths, and injecting a plugging material into each of the flow paths from the tubular member to form a plug in each of the flow paths at a position separate from the end surface of the honeycomb structure, the tubular member having an outer diameter that is 40-90% of the opening size of the flow path, the plugging material comprising at least a ceramic material having a maximum particle size that is 85% or less of the inner diameter of the tubular member, and an average particle size of 1 ?m or more.
    Type: Application
    Filed: December 22, 2005
    Publication date: July 3, 2008
    Applicant: HITACHI METALS, LTD.
    Inventors: Shunji Okazaki, Yasuhiko Otsubo, Shinya Tokumaru, Hirohisa Suwabe, Toshitake Ishizawa
  • Patent number: 6890616
    Abstract: A ceramic honeycomb filter comprising a ceramic honeycomb structure having porous partition walls defining a plurality of flow paths for flowing an exhaust gas through the porous partition walls to remove particulates from the exhaust gas, wherein one end of each flow path is provided with a sealer, such that sealers of the flow paths in an inlet and an outlet of the ceramic honeycomb structure in a desired pattern; wherein the partition walls have thickness of 0.1-0.5 mm and a porosity of 50-80%; wherein the porosity of the sealers is larger than that of partition walls; and wherein the depth of the sealers is 3-15 mm.
    Type: Grant
    Filed: December 2, 2002
    Date of Patent: May 10, 2005
    Assignee: Hitachi Metals Ltd.
    Inventors: Hirohisa Suwabe, Shunji Okazaki, Osamu Tokudome, Yasuhiko Otsubo
  • Publication number: 20030165662
    Abstract: A ceramic honeycomb filter comprising a ceramic honeycomb structure having porous partition walls defining a plurality of flow paths for flowing an exhaust gas through the porous partition walls to remove particulates from the exhaust gas, wherein one end of each flow path is provided with a sealer, such that sealers of the flow paths in an inlet and an outlet of the ceramic honeycomb structure in a desired pattern; wherein the partition walls have thickness of 0.1-0.5 mm and a porosity of 50-80%; wherein the porosity of the sealers is larger than that of partition walls; and wherein the depth of the sealers is 3-15 mm.
    Type: Application
    Filed: December 2, 2002
    Publication date: September 4, 2003
    Applicant: HITACHI METALS, LTD.
    Inventors: Hirohisa Suwabe, Shunji Okazaki, Osamu Tokudome, Yasuhiko Otsubo