Patents by Inventor Shunsuke Sata

Shunsuke Sata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230344039
    Abstract: As a method of manufacturing a metal-air battery, a first step is included of stacking an exterior body (e.g., first resin film 11), a water-repellent film (14), and a positive electrode (e.g., air electrode 15) in the stated order. The first step includes: a fusing step of fusing the exterior body and the water-repellent film (14); and a compression step of compressing the water-repellent film (14) and the positive electrode. The fusing step fuses the exterior body and the water-repellent film (14). After the first step, a portion of the exterior body is removed from inside the fusing portion (141) formed in the fusing step, to form an opening (e.g., air inlet 111) in the exterior body.
    Type: Application
    Filed: June 24, 2021
    Publication date: October 26, 2023
    Inventors: TOMO KITAGAWA, HIROTAKA MIZUHATA, SHUNSUKE SATA, KEIGO MITAMURA, AKIHITO YOSHIDA
  • Publication number: 20230187736
    Abstract: This metal-air battery module includes a metal-air battery cell, a plate member, and a pair of fixing members. The metal-air battery cell has a resin film provided with an opening, and a water-repellent film which is arranged and welded so as to cover the opening. The plate member is arranged facing the surface of the metal-air battery cell that is provided with the opening. The metal-air battery cell and the plate member are fixed by the pair of fixing members at a surface end in a surface direction, which is a direction along a surface in which both components face each other, the pair of fixing members being opposingly arranged so as to sandwich both components in the surface direction.
    Type: Application
    Filed: December 8, 2022
    Publication date: June 15, 2023
    Inventors: HIROYUKI HIRAKAWA, HIROTAKA MIZUHATA, SHUNSUKE SATA
  • Publication number: 20230080100
    Abstract: A metal-air battery from which leakage of an electrolytic solution is reduced is provided. The metal-air battery includes: a positive electrode including: a current collector; and a catalyst layer formed on the current collector and capable of reducing oxygen; a negative electrode disposed to face the positive electrode; an exterior body housing a stacked portion including the positive electrode and the negative electrode, and having an opening formed to open to the positive electrode; an electrolyte disposed inside the exterior body; and a water-repellent film covering the opening, including a joint portion joined to the exterior body, and transparent to oxygen. The catalyst layer includes a portion positioned between the joint portion and the current collector.
    Type: Application
    Filed: October 20, 2020
    Publication date: March 16, 2023
    Inventors: TOMO KITAGAWA, AKIHITO YOSHIDA, HIROTAKA MIZUHATA, SHUNSUKE SATA
  • Publication number: 20220416332
    Abstract: Provided is a laminate battery in which a short circuit between a negative electrode active material and a positive electrode due to expansion of the negative electrode active material during discharging is prevented. A laminate battery includes a battery case that serves as an outer case. The laminate battery includes an inner case within a battery case 11, and the inner case is formed of a positive electrode storage case and a separator. An inside of the inner case serves as a positive electrode storage portion that stores a positive electrode. An outside of the inner case serves as a negative electrode storage portion that stores a negative electrode. The negative electrode uses a particulate negative electrode active material (e.g., zinc or zinc oxide).
    Type: Application
    Filed: September 16, 2020
    Publication date: December 29, 2022
    Inventors: TOMO KITAGAWA, HIROTAKA MIZUHATA, SHUNSUKE SATA, AKIHITO YOSHIDA
  • Publication number: 20220384852
    Abstract: Provided are a laminated battery capable of suppressing a level drop of an electrolyte caused by expansion of a negative electrode active material during discharge, and a manufacturing method for the laminated battery. An enclosure member of the laminated battery is constituted by affixing a first resin film and a second resin film to each other, and a separator is arranged inside the enclosure member between a positive electrode (for example, a first electrode) and a negative electrode (for example, a second electrode). A peripheral edge portion of the separator is fixed to a peripheral edge portion of the enclosure member (the first resin film or the second resin film).
    Type: Application
    Filed: September 29, 2020
    Publication date: December 1, 2022
    Inventors: SHUNSUKE SATA, HIROTAKA MIZUHATA, TOMO KITAGAWA, AKIHITO YOSHIDA
  • Publication number: 20220247016
    Abstract: Provided is a metal-air cell whose electrolytic solution is kept from leaking from an outer pouch housing an electrode. Hence, the metal-air cell excels in reliability and safety. The metal-air cell includes a negative electrode and a positive electrode each including a lead. The lead includes a sealing member provided to an outer face of the lead. The outer pouch includes a fusing portion in which the sealing member and the lead are held and fused together. The fusing portion seals the outer pouch. The sealing member includes an adhesive layer covering the lead inside the outer pouch.
    Type: Application
    Filed: May 12, 2020
    Publication date: August 4, 2022
    Inventors: SHUNSUKE SATA, HIROTAKA MIZUHATA, TOMO KITAGAWA, TOYOKA AIMOTO
  • Patent number: 11296374
    Abstract: A metal-air battery includes a metal negative electrode (12), an oxygen-generating electrode placed on a surface of the metal negative electrode, and an air electrode placed on another surface of the metal negative electrode. The metal negative electrode includes at least a negative electrode active material layer facing the oxygen-generating electrode. A first separator placed in contact with the negative electrode active material layer is placed between the negative electrode active material layer and the oxygen-generating electrode.
    Type: Grant
    Filed: January 31, 2018
    Date of Patent: April 5, 2022
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Shinobu Takenaka, Hirotaka Mizuhata, Shunsuke Sata, Tomo Kitagawa
  • Publication number: 20210135223
    Abstract: An active material layer of a metal negative electrode includes: active material particles including a negative active material; and an additive having particles larger in average particle size than the active material particles. The metal negative electrode is immersed in an alkaline aqueous solution, and the additive is eluted into the alkaline aqueous solution. In a place where the additive is previously found, a space is defined in the active material layer.
    Type: Application
    Filed: October 24, 2018
    Publication date: May 6, 2021
    Inventors: SHUNSUKE SATA, HIROTAKA MIZUHATA
  • Patent number: 10971775
    Abstract: A method for producing an air electrode includes a kneading step of kneading an oxygen reduction catalyst, a conductive auxiliary agent, and a water-repellent resin (binder) in a water solvent; and a rolling step of rolling with a roller the kneaded product produced in the kneading step. The rolling step includes rolling the kneaded product with the roller several times in many directions (at least two or more different rolling directions). In the formed air electrode, the water-repellent resin is fiberized in the air electrode, and the fibers thereof are oriented in many directions to form a netlike shape.
    Type: Grant
    Filed: March 13, 2018
    Date of Patent: April 6, 2021
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Tomo Kitagawa, Hirotaka Mizuhata, Keigo Mitamura, Shinobu Takenaka, Shunsuke Sata
  • Publication number: 20200006829
    Abstract: A method for producing an air electrode includes a kneading step of kneading an oxygen reduction catalyst, a conductive auxiliary agent, and a water-repellent resin (binder) in a water solvent; and a rolling step of rolling with a roller the kneaded product produced in the kneading step. The rolling step includes rolling the kneaded product with the roller several times in many directions (at least two or more different rolling directions). In the formed air electrode, the water-repellent resin is fiberized in the air electrode, and the fibers thereof are oriented in many directions to form a netlike shape.
    Type: Application
    Filed: March 13, 2018
    Publication date: January 2, 2020
    Inventors: TOMO KITAGAWA, HIROTAKA MIZUHATA, KEIGO MITAMURA, SHINOBU TAKENAKA, SHUNSUKE SATA
  • Publication number: 20190356031
    Abstract: A metal-air battery includes a metal negative electrode (12), an oxygen-generating electrode placed on a surface of the metal negative electrode, and an air electrode placed on another surface of the metal negative electrode. The metal negative electrode includes at least a negative electrode active material layer facing the oxygen-generating electrode. A first separator placed in contact with the negative electrode active material layer is placed between the negative electrode active material layer and the oxygen-generating electrode.
    Type: Application
    Filed: January 31, 2018
    Publication date: November 21, 2019
    Inventors: SHINOBU TAKENAKA, HIROTAKA MIZUHATA, SHUNSUKE SATA, TOMO KITAGAWA
  • Patent number: 10181624
    Abstract: The present invention provides a metal-air battery, wherein a failure in a wiring portion can be repaired easily. The present invention provides a metal electrode cartridge including a first operation portion and a first insertion portion extended from the first operation portion, wherein the first insertion portion includes a first fuel electrode containing a metal serving as an electrode active material, the first operation portion includes a first fuel electrode terminal electrically connected to the first fuel electrode and a first air electrode connection portion, and the first air electrode connection portion includes a first internal connection terminal and a first external connection terminal.
    Type: Grant
    Filed: July 22, 2014
    Date of Patent: January 15, 2019
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Masaki Kaga, Akihito Yoshida, Hirotaka Mizuhata, Shinobu Takenaka, Masashi Muraoka, Shunsuke Sata, Tomoharu Arai
  • Patent number: 9708718
    Abstract: There is provided a hydrogen production device which is high in the light use efficiency and can produce hydrogen with high efficiency without decreasing the hydrogen generation rate.
    Type: Grant
    Filed: December 20, 2010
    Date of Patent: July 18, 2017
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Akihito Yoshida, Shunsuke Sata, Masaki Kaga
  • Patent number: 9447508
    Abstract: A hydrogen production device of the present invention includes a photoelectric conversion portion having a light-receiving surface and a back surface, a first electrolysis electrode provided on the back surface, and a second electrolysis electrode provided on the back surface. As a result of reception of light by the photoelectric conversion portion, a potential difference is generated between a first area on the back surface and a second area on the back surface, the first area becomes electrically connected to the first electrolysis electrode, and the second area becomes electrically connected to the second electrolysis electrode.
    Type: Grant
    Filed: August 9, 2011
    Date of Patent: September 20, 2016
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Akihito Yoshida, Shunsuke Sata, Masaki Kaga
  • Publication number: 20160172728
    Abstract: The present invention provides a metal-air battery, wherein a failure in a wiring portion can be repaired easily. The present invention provides a metal electrode cartridge including a first operation portion and a first insertion portion extended from the first operation portion, wherein the first insertion portion includes a first fuel electrode containing a metal serving as an electrode active material, the first operation portion includes a first fuel electrode terminal electrically connected to the first fuel electrode and a first air electrode connection portion, and the first air electrode connection portion includes a first internal connection terminal and a first external connection terminal.
    Type: Application
    Filed: July 22, 2014
    Publication date: June 16, 2016
    Inventors: Masaki KAGA, Akihito YOSHIDA, Hirotaka MIZUHATA, Shinobu TAKENAKA, Masashi MURAOKA, Shunsuke SATA, Tomoharu ARAI
  • Patent number: 9190678
    Abstract: Provided is an alkaline fuel cell, including: a membrane electrode assembly including an anion conductive electrolyte membrane, an anode electrode stacked on a first surface of the anion conductive electrolyte membrane, and a cathode electrode stacked on a second surface opposite to the first surface of the anion conductive electrolyte membrane; a first separator stacked on the anode electrode, at least including a fuel receiving portion for receiving a fuel; a second separator stacked on the cathode electrode, at least including an oxidant receiving portion for receiving an oxidant; and an alkaline aqueous solution supply portion for bringing an alkaline aqueous solution into contact with only the anion conductive electrolyte membrane of the membrane electrode assembly.
    Type: Grant
    Filed: August 27, 2012
    Date of Patent: November 17, 2015
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Hirotaka Mizuhata, Shunsuke Sata
  • Publication number: 20150295291
    Abstract: An electrode body for batteries of the invention includes a first metal portion configured to include metal as an electrode active material as a main component, a first structural member configured to cover a part of a surface of the first metal portion, and a coating member configured to cover the other part of the surface of the first metal portion. The first metal portion, the first structural member, and the coating member are provided such that the first metal portion is divided between the first structural member and the coating member or the coating member is separated from the first metal portion to expose the metal included in the first metal portion.
    Type: Application
    Filed: October 7, 2013
    Publication date: October 15, 2015
    Applicant: Sharp Kabushiki Kaisha
    Inventors: Shunsuke SATA, Akihito YOSHIDA, Tomohisa YOSHIE, Masaki KAGA, Shinobu TAKENAKA, Nobuhiko OKA, Kazuya SAKASHITA, Takahiro MATSUYAMA, Hisayuki UTSUMI, Yuichi KAMIMURA
  • Patent number: 9029691
    Abstract: The present invention provides a solar-cell-integrated gas production device that can generate a first gas and a second gas by utilizing an electromotive force of a solar cell, and that can supply power to an external circuit by utilizing the same solar cell.
    Type: Grant
    Filed: April 7, 2011
    Date of Patent: May 12, 2015
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Akihito Yoshida, Masaki Kaga, Shunsuke Sata
  • Patent number: 8632663
    Abstract: There is provided a hydrogen production device high in light use efficiency and capable of producing hydrogen with high efficiency. The hydrogen production device according to the present invention includes a photoelectric conversion part having a light acceptance surface and a back surface, a first gas generation part provided on the back surface, and a second gas generation part provided on the back surface, in which one of the first gas generation part and the second gas generation part is a hydrogen generation part to generate H2 from an electrolytic solution, another one thereof is an oxygen generation part to generate O2 from the electrolytic solution, the first gas generation part is electrically connected to the back surface, and the second gas generation part is electrically connected to the light acceptance surface via a first conductive part.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: January 21, 2014
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Akihito Yoshida, Shunsuke Sata, Masaki Kaga
  • Publication number: 20130180862
    Abstract: A hydrogen production device of the present invention includes a photoelectric conversion portion having a light-receiving surface and a back surface, a first electrolysis electrode provided on the back surface, and a second electrolysis electrode provided on the back surface. As a result of reception of light by the photoelectric conversion portion, a potential difference is generated between a first area on the back surface and a second area on the back surface, the first area becomes electrically connected to the first electrolysis electrode, and the second area becomes electrically connected to the second electrolysis electrode.
    Type: Application
    Filed: August 9, 2011
    Publication date: July 18, 2013
    Applicant: SHARP KABUSHIKI KAISHA
    Inventors: Akihito Yoshida, Shunsuke Sata, Masaki Kaga