Patents by Inventor Shunsuke SOBAJIMA

Shunsuke SOBAJIMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240326174
    Abstract: A wafer manufacturing method for obtaining a wafer from an ingot includes the following procedure, steps or processes. A surface of one end side of the ingot in a height direction thereof is irradiated with a laser beam to which the ingot has transparency, thereby forming a peeling layer at a depth position corresponding to a thickness of the wafer from the surface. At this moment, the laser beam is irradiated such that a frequency of irradiation in a facet region is higher than that in a non-facet region. A wafer precursor as a portion between the surface of the ingot and the peeling layer is peeled from the ingot at the peeling layer. A major surface of a peeling body having a plate like shape, the peeling body being obtained by the wafer peeling step, is planarized electrically, chemically and mechanically, thereby obtaining a wafer.
    Type: Application
    Filed: June 6, 2024
    Publication date: October 3, 2024
    Inventors: Koichiro YASUDA, Ryota TAKAGI, Tomoki KAWAZU, Sodai NOMURA, Hideaki SHIRAI, Bahman SOLTANI, Shunsuke SOBAJIMA
  • Publication number: 20240326165
    Abstract: A surface of one end side of an ingot in a height direction thereof is irradiated with a laser beam having a permeability to the ingot, thereby forming a peeling layer at a depth position corresponding to a thickness of the wafer from the surface. A laser scanning irradiating the laser beam is performed for a plurality of times changing the irradiation position in a second direction while causing an irradiation position of the laser beam to move in a first direction. With a single laser scanning, a plurality of laser beams are irradiated in which irradiation positions are different in the first direction and the second direction.
    Type: Application
    Filed: June 6, 2024
    Publication date: October 3, 2024
    Inventors: Koichiro YASUDA, Ryota TAKAGI, Tomoki KAWAZU, Sodai NOMURA, Hideaki SHIRAI, Bahman SOLTANI, Shunsuke SOBAJIMA
  • Publication number: 20240316824
    Abstract: A wafer production method for producing a wafer from an ingot oriented to have a c-axis inclined in an off-angle direction at an off-angle more than zero degree From a central axis includes steps of emitting a laser beam to a top surface that is one of end surfaces of the ingot opposed to each other in height direction thereof to form a separation layer at a depth from the top surface of the ingot which corresponds to a thickness of the wafer, applying a physical load in a single direction to a first end that is one of ends of the ingot which are opposed to each other in an off-angle direction to remove a wafer precursor from the ingot at the separation layer, and planarizing a major surface of a removed object derived by separating the wafer precursor from the ingot at the separation layer, thereby forming a wafer. The ingot has a given degree of transmittance to the laser beam. The wafer precursor is created by a portion of the ingot between the top surface of the ingot and the separation layer.
    Type: Application
    Filed: June 6, 2024
    Publication date: September 26, 2024
    Inventors: Koichiro Yasuda, Ryota Takagi, Tomoki Kawazu, Sodai Nomura, Hideaki Shirai, Bahman Soltani, Shunsuke Sobajima
  • Publication number: 20230115673
    Abstract: A manufacturing method for wafers includes: radiating a laser beam to a planned cutoff surface where the ingot is to be cutoff; and forming, with the radiation of the laser beam, a plurality of reformed sections at the planned cutoff surface to extend a crack from the reformed section, thereby slicing wafers, wherein an energy density of the laser beam exceeds a reforming threshold. The energy density satisfies at least one of conditions of a peak value of the energy density is lower than or equal to 44 J/cm2, a rising rate of the energy density at a portion corresponding to the most shallow position where the energy density reaches the reforming threshold Eth is larger than or equal to 1000 J/cm3, and a range of depth where the energy density exceeds the reforming threshold is smaller than or equal to 30 ?m.
    Type: Application
    Filed: October 6, 2022
    Publication date: April 13, 2023
    Inventors: Bahman SOLTANI, Koichiro YASUDA, Ryota TAKAGI, Tomoki KAWAZU, Shunsuke SOBAJIMA, Yutaro ISSHIKI, Sodai NOMURA, Hideaki SHIRAI, Yohei YAMADA, Junichi IKENO